nifty SP45 Assembly instructions

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SP45/50
Operating & Safety Instructions
MODEL SP45/50
4x4
MkII
M50418/03
Niftylift Limited
1525 S. Buncombe Road
Greer
SC 29651
USA
www.niftylift.com
e-mail: [e-mail]
Tel: [phone]
Fax: [phone]

SP Series
Operating & Safety Instructions
USA –11/14
Original instructions
1
Table of Contents
1Introduction and General Information 2
1.1 FOREWORD..................................................................................................... 2
1.2 SCOPE............................................................................................................. 3
1.3 INTRODUCING THE SP SELF-PROPELLED (SP) SERIES ................................... 3
1.4 GENERAL SPECIFICATION................................................................................ 4
1.5 IDENTIFICATION (USA PLATE) ......................................................................... 5
2Safety 6
2.1 MANDATORY PRECAUTIONS ........................................................................... 6
2.2 ENVIRONMENTAL LIMITATIONS....................................................................... 9
2.3 NOISE AND VIBRATION.................................................................................... 9
2.4 TEST REPORT ............................................................................................... 10
3Preparation and Inspection 11
3.1 UNPACKING................................................................................................... 11
3.2 PREPARATION FOR USE................................................................................ 11
3.3 PRE-OPERATIONAL SAFETY CHECK SCHEDULES.......................................... 12
3.4 PLACARD, DECALS & INSTALLATION............................................................ 15
3.5 TORQUE REQUIREMENTS.............................................................................. 18
4Operation 19
4.1 CONTROL CIRCUIT COMPONENTS ................................................................ 19
4.2 GROUND CONTROL OPERATION.................................................................... 22
4.3 BASKET CONTROL OPERATION ..................................................................... 25
4.4 DRIVING CONTROLS...................................................................................... 31
4.5 BASKET WEIGH SYSTEM (IF FITTED) ............................................................ 32
4.6 TRANSPORTING, TOWING, CRANEAGE, STORAGE AND SETTING TO WORK.. 33
5Emergency Controls 37
5.1 GENERAL ...................................................................................................... 37
5.2 IN THE EVENT OF AN INCAPACITATED OPERATOR ........................................ 37
5.3 IN THE EVENT OF MACHINE FAILURE ............................................................ 37
5.4 INCIDENT NOTIFICATION................................................................................ 37
6Responsibilities 38
6.1 CHANGES IN OWNERSHIP ............................................................................. 38
6.2 MANUAL OF RESPONSIBILITIES (USA only)................................................... 38
6.3 INSPECTION/SERVICE/PRE-HIRE CHECK LIST ............................................... 39
Appendix A 41

SP Series
Operating & Safety Instructions
USA –11/14
Original instructions
2
1Introduction and General Information
1.1 FOREWORD
The purpose of these manuals is to provide the customer with appropriate safety operating and
maintenance instructions essential for proper machine operation.
All information in these manuals should be READ and fully UNDERSTOOD before any attempt is made
to operate the machine. THESE MANUALS ARE VERY IMPORTANT TOOLS - Keep them with the
machine at all times.
The manufacturer has no direct control over machine application and use, therefore
conformance with good safety practices is the responsibility of the user and his operating
personnel.
All information in these manuals is based on the use of the machine under proper operating
conditions. Alteration and/or modification of the machine are strictly forbidden.
One of the most important facts to remember is that any equipment is only as safe as those
who operate it.
DANGER, WARNING, CAUTION, IMPORTANT, INSTRUCTIONS AND NOTICE
Any place these topics may appear, either in this manual or on the machine, they are defined as
follows:
DANGER: If not correctly followed there is a high probability of serious injury or death to personnel.
WARNING OR CAUTION:If not correctly followed there is some possibility of serious injury or death to
personnel.
THE 'SAFETY ALERT' SYMBOL IS USED TO CALL ATTENTION TO POTENTIAL
HAZARDS THAT MAY LEAD TO SERIOUS INJURY OR DEATH, IF IGNORED.
IMPORTANT AND INSTRUCTIONS: Denotes procedures essential to safe operation and prevention of
damage to or destruction of the machine.
NOTICE: Indicates general safety rules and/or procedures relating to the machine.
It is the owner's/user's responsibility to know and comply with all applicable rules,
regulations, laws, codes and any other requirements applicable to the safe use of this
equipment.

SP Series
Operating & Safety Instructions
USA –11/14
Original instructions
3
1.2 SCOPE
These operating instructions contain all the necessary information required to allow the safe operation
of any Niftylift SP45 or SP50, powered by diesel (D).
For further technical information, circuit diagrams and specific instructions for all maintenance which
may need to be carried out by specialist trained personnel, see the associated Workshop and Parts
manual for your model of Niftylift SP45/50.
1.3 INTRODUCING THE SP SELF-PROPELLED (SP) SERIES
Please note at the time of going to press all information, illustrations, details and descriptions contained
herein are valid. Niftylift reserves the right to change, modify or improve its products without any
obligations to install them on previously manufactured machines.
If, after reading this manual you require further information, please do not hesitate to contact us.
Niftylift Inc, 1525 S. Buncombe Road, Greer, SC 29651 USA
Tel: [phone] Fax: [phone] Email: [email protected]
Driven from the basket, the Niftylift SP45 or SP50 is an extremely versatile articulated boom platform of
unique and simple design. The SP45 can place two men and their tools at a height of 50ft 10in or an
outreach of 30ft.
The booms are mounted via a 360opowered swing mechanism onto a compact narrow base with a
tight turning circle that ensures excellent manoeuvrability and maximum efficiency.
High traction tires and powerful hydraulic wheel motors give unsurpassed performance with the option
of fast drive speed when the booms are in the stowed position. Automatic braking and audible alarms
activated by a four degree tilt sensor help to prevent the operator from working on unsafe terrain whilst
elevated.
A digital control system gives smooth, reliable movement of the basket and maximum reliability in the
harshest environments.
This Operating Manual is applicable to the following machines;
Model
Power Source
SP45 4x4
Diesel
SP50 4x4
Diesel

SP Series
Operating & Safety Instructions
USA –11/14
Original instructions
4
1.4 GENERAL SPECIFICATION
FEATURE
SP45
SP50
MAXIMUM HEIGHT - WORKING
51ft 6in
56ft 1in
MAXIMUM HEIGHT - BASKET
45ft 1in
49ft 9in
MAXIMUM OUTREACH
30ft 6in
MAXIMUM HEIGHT –STOWED
6ft 9in
MAXIMUM WIDTH
6ft 7in
MAXIMUM LENGTH –STOWED
15ft 9in
BASKET CAPACITY
500lbs
WHEELBASE
6ft 7in
TURNING RADIUS –OUTSIDE
12ft 1in
TURRET ROTATION
3550
TURRET TAIL SWING
0ft 5in
TRAVEL SPEED
0-4.1 mph
BASKET SIZE
4ft 11in (Option)/5ft 11in x 2ft 4in
BOOMS CONTROLS
Proportional hydraulic
DRIVE CONTROLS
Proportional electric
HYDRAULIC PRESSURE
207bar (Booms) 280bar (Drive)
TIRES
Foam Filled
GRADEABILITY
45%
MINIMUM VEHICLE WEIGHT
9 900lbs
10 900lbs
MAXIMUM GROUND PRESSURE
15700 lbs/ft2
17100 lbs/ft2
POWER SOURCE
D (Diesel) models - Kubota D1105

SP Series
Operating & Safety Instructions
USA –11/14
Original instructions
5
1.5 IDENTIFICATION (USA PLATE)
This manufacturer’s plate is attached to the chassis on each machine at the time of
manufacture on every Niftylift. Please ensure all sections have been stamped and are legible.

SP Series
Operating & Safety Instructions
USA –11/14
Original instructions
6
2Safety
2.1 MANDATORY PRECAUTIONS
When operating your Niftylift, your safety is of utmost concern. In order to fully appreciate all aspects
of the machines operation it should be ensured that each operator has READ and fully UNDERSTOOD
the relevant manual covering machine use, maintenance and servicing. If any doubts exist concerning
any points covered in your manual, contact your local dealer or Niftylift Ltd.
Before using any Niftylift, thoroughly inspect the machine for damage or deformation to all major
components. Likewise, check the control systems for hydraulic leaks, damaged hoses, cable faults or
loose covers to electrical components. At no time should damaged or faulty equipment be used -
Correct all defects before putting the Niftylift to work. If in doubt, contact your local dealer or Niftylift
Ltd (see front cover for address).
THE MANUFACTURER HAS NO DIRECT CONTROL OVER THE MACHINE
APPLICATION AND USE. THEREFORE CONFORMATION WITH GOOD SAFETY
PRACTICES IS THE RESPONSIBILITY OF THE USER AND HIS OPERATING
PERSONNEL. FAILURE TO UNDERSTAND AND FOLLOW ALL SAFETY RULES
COULD RESULT IN SERIOUS INJURY OR DEATH.
2.1.1 Only trained persons will be permitted to operate the Niftylift.
2.1.2 Always operate the Niftylift in full accordance with the manufacturers Operating & Safety Instructions
for that model.
2.1.3 Before use each day and at the beginning of each shift the Niftylift shall be given a visual inspection
and functional test including, but not limited to, operating and emergency controls, safety devices,
personal protective clothing, including fall protection, air, hydraulic and fuel system leaks, cables and
wiring harness, loose or missing parts, tires and wheels, placards, warnings, control markings and
Operating and Safety Manuals, guards and guard rail systems and all other items specified by the
manufacturer.
2.1.4 Any problems or malfunctions that affect operational safety must be repaired prior to use of the
machine, with specific regard to any safety components refer to the Parts Manual for part numbers and
details. If in doubt, contact Niftylift Ltd (Details on page 3). Ensure wheels are chocked before
carrying out any maintenance that involves gearbox disengagement as described in
Section 4.6.2
2.1.5 Always ensure that all warning labels, instructions, placards, control markings and Safety Manuals are
intact and clearly legible. If replacements are required contact your local dealer or Niftylift. Always
observe and obey safety and operating instructions on such labels.
2.1.6 Do not alter, modify or disable in any way the controls, safety devices, interlocks or any other part of
the machine.
2.1.7 Before the Niftylift is used and during use the user shall check the area in which it is to be used for
possible hazards such as, but not limited to, uneven ground drop-offs, holes, bumps, obstructions,
debris, floor and overhead obstructions, high voltage conductors, wind and weather, unauthorised
persons and any other possibly hazardous conditions.

SP Series
Operating & Safety Instructions
USA –11/14
Original instructions
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2.1.8 This machine contains several hazardous substances such as but not limited to: Battery acid, Hydraulic
Fluid, Engine Coolant, Antifreeze, LPG, Diesel Fuel, Engine Oil, Grease, Gasoline.
2.1.9 Covers and canopies should remain closed when the machine is in operation. Only trained personnel
should carry out maintenance on the machine, ensuring at all times they protect themselves from
electrical, heat and mechanical hazards.
2.1.10 Never exceed the maximum basket capacity, as indicated on the decals and machine serial plate.
2.1.11 Only operate the Niftylift on a firm, level surface.
2.1.12 Never position any part of the Niftylift within the Minimum Approach Distances of any electrical power
line, conductor, or similar stated in Occupational Safety and Health Administration Regulations for CFR
1910.333(c) for Minimum Approach Distance for electrical wires.
1910.333(c)(3)(i)(A)(1): For voltages to ground 50kV or below - 10 feet (305 cm);
1910.333(c)(3)(i)(A)(2): For voltages to ground over 50kV - 10 feet (305 cm) plus 4 inches (10 cm)
for every 10kV over 50kV.
THIS MACHINE IS NOT INSULATED.
If in doubt, contact the appropriate authorities
2.1.13 On entering the basket ensure that the drop down entry bar is closed afterwards.
THE BASKET FLOOR MUST BE WITHIN 19.5" OF THE GROUND WHEN ENTERING
OR EXITING. THIS IS ACHIEVED ON LEVEL GROUND BY TELESCOPING OUT 5 FT
1" DO NOT CLIMB IN OR OUT OF THE BASKET WITH THE BOOMS IN THE
TRANSPORT POSITION.
2.1.14 Use of an approved safety belt and lanyard, hard hat and appropriate safety clothing is mandatory.
Fasten harness to designated harness securing points within the basket and do not remove until leaving
the basket whilst in the stowed position.
2.1.15 Always remain standing within the basket. Do not attempt to increase your height or
reach by standing and/or climbing on the basket guard rails or any other object.
KEEP YOUR FEET ON THE BASKET FLOOR. Do not sit, stand or climb on the guard
rail, mid rail or boom linkage. Use of planks, ladders or any other devices on the
Niftylift for achieving additional height or reach shall be prohibited.
2.1.16 Do not use the basket levelling system to artificially increase the outreach of the Niftylift. Never use
boards or ladders in the basket to achieve the same result.
2.1.17 Do not use the basket to lift overhanging or bulky items that may exceed the maximum capacity or
carry objects that may increase the wind loading on the basket. (e.g. Notice boards etc.)
2.1.18 The Niftylift shall not be operated from a position on trucks, trailers, railway cars, floating vessels,
scaffolds or similar equipment unless the application is approved in writing by Niftylift Ltd in Great
Britain.
2.1.19 Always check that the area below and around the basket is clear of personnel and obstructions before
lowering or rotating the booms. Care should be taken when rotating the booms out into areas where
there may be passing traffic. Use barriers to control traffic flow or prevent access to the machine.

SP Series
Operating & Safety Instructions
USA –11/14
Original instructions
8
2.1.20 Stunt driving and horseplay, on or around the Niftylift, shall not be permitted.
2.1.21 When other moving equipment and vehicles are present, special precautions shall be taken to comply
with local ordinances or safety standards established for the work place. Warnings, such as but not
limited to, flags, roped off areas, flashing lights and barricades shall be used.
2.1.22 Before and during driving while the basket is elevated the operator shall maintain a clear view of the
path of travel, maintain a safe distance from obstacles, debris, drop offs, holes, depressions, ramps
and other hazards to ensure safe elevated travel. Maintain a safe distance from overhead obstacles.
2.1.23 Under all travel conditions the operator shall limit travel speed according to conditions of ground
surface, congestion, visibility, slope, location of personnel and other factors causing hazards of
collision or injury to personnel.
2.1.24 The Niftylift shall not be driven on grades, side slopes or ramps exceeding those for which the machine
is rated by the manufacturer.
2.1.25 It shall be the responsibility of the user to determine the hazard classification of any particular
atmosphere or location. Niftylifts operated in hazardous locations shall be approved and suitable for the
duty. (See ANSI/NFPA 505-1987 where applicable).
2.1.26 The operator shall immediately report to his supervisor any potentially hazardous location(s)
(environment) which become evident during operation.
2.1.27 If an operator encounters any suspected malfunction of the Niftylift or any hazard or potentially unsafe
condition relating to capacity, intended use or safe operation, he shall cease operation of the Niftylift
and request further information as to safe operation from his management, or owner, dealer or
manufacturer before further operation of the Niftylift.
2.1.28 The operator shall immediately report to his superior any problems or malfunctions of the Niftylift,
which becomes evident during operation. Any problems or malfunctions that affect the safety of
operation shall be repaired prior to continued use.
2.1.29 The boom and basket of the Niftylift shall not be used to jack the wheels off the ground.
2.1.30 The Niftylift shall not be used as a crane.
2.1.31 The Niftylift shall not be positioned against another object to steady the basket.
2.1.32 Care should be taken to prevent rope, electric cords and hoses from becoming entangled in the
machine
2.1.33 Batteries shall be recharged in a well-ventilated area free of flame, sparks or other hazards, which may
cause explosion. Highly explosive hydrogen gas is produced during the charging process.
2.1.34 When checking electrolyte levels great care should be taken to protect eyes, skin and clothing. Battery
acid is highly corrosive and protective glasses and clothing is recommended.
2.1.35 If the basket or elevating assembly becomes caught, snagged or otherwise prevented from normal
motion by adjacent structure or other obstacles, such that control reversal does not free the basket, all
personnel shall be removed from the basket safely before attempts are made to free the basket using
ground controls.
2.1.36 When the machine is not in use always stow the booms correctly. NEVER LEAVE
THE KEYS IN THE MACHINE,if it is to be left for any period of time. Use wheel
chocks if leaving on an incline.

SP Series
Operating & Safety Instructions
USA –11/14
Original instructions
9
2.1.37 The engine must be shut down while fuel tanks are being filled. Fuelling must be done in a well-
ventilated area free of flame, sparks or any other hazard that may cause fire or explosion. GASOLINE ,
LIQUID PROPANE AND DIESEL FUELS ARE FLAMMABLE.
2.1.38 NEVER START THE NIFTYLIFT IF YOU SMELL GASOLINE, LIQUID PROPANE OR
DIESEL FUEL. THESE FUELS ARE HIGHLY FLAMMABLE
2.1.39 The operator shall implement means provided to protect against use by unauthorised persons.
2.1.40 Never remove anything that may affect the stability of the machine such as, but not limited to, batteries,
covers, engines, tires or ballast.
2.1.41 California Proposition 65:- Operating, servicing and maintaining this product can expose you to
chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the
State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure,
avoid breathing exhaust, do not idle the engine except as necessary, service in a well-ventilated area
and wear gloves or wash your hands frequently when servicing.
Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause
cancer and birth defects or other reproductive harm. Always start and operate the engine in a well-
ventilated area, if in an enclosed area, vent the exhaust to the outside. Do not modify or tamper with the
exhaust system.
2.2 ENVIRONMENTAL LIMITATIONS
Unless specifically configured otherwise, the machine will have a short operational time in extreme
temperatures such as freezers and cold storage, due to reduced battery performance. For electrical
cables and components, the temperature must be within the range -5°C to 60°C.
The machine is limited in high temperatures because of the cooling requirement for engines and
hydraulic oil. Coolant temperatures must be within the range -37°C to 110°C (at 50% mixture of water
to anti-freeze). Oil temperature must not exceed –23°C to 93°C.
The recommended operational range for these machines is - 5°C to +40°C. Please contact
Niftylift Ltd for special considerations if the machine is required to operate outside these
temperatures.
Extended operation in dusty environments is not recommended, frequent cleaning will be necessary. All
dust, dirt, salt encrustation, excess oil or grease should be removed. Deposits of paint or bitumen,
particularly on legends or labels should be removed.
All standard Niftylift machines are rated for a wind speed of 28mph or force 6 on the Beaufort scale.
No attempt should be made to operate a Niftylift in wind strengths above this limit and if the operator
has any doubts over the wind speed he / she should cease operation immediately until it can be
established that the wind speed has fallen to a safe level.
DO NOT USE THE NIFTYLIFT IN ELECTRICAL STORMS

SP Series
Operating & Safety Instructions
USA –11/14
Original instructions
10
2.3 NOISE AND VIBRATION
The airborne noise emission on the SP range of machines does not exceed 79dB(A), measured at a
perpendicular distance of 12 feet, under equivalent continuous A-weighted sound pressure test
conditions. This was based on a Diesel powered machine, working on high throttle, and under load. All
other models will exhibit significantly lower emissions than this figure, dependant on power option. In
normal operation the Vibration level to which the operator is subjected will not exceed a weighted root
mean square acceleration value of 2.5 m/s2.
2.4 TEST REPORT
All Niftylift machine models are subjected to a comprehensive ‘type test’ which duplicates all
combinations of safe working load (SWL), overload, windage, inertia and pull force to assess the
various safe stability criteria. Self propelled machines are also subjected to kerb and braking tests at
the SWL to satisfy additional ‘worst case’ stability requirements.
Each individual machine is then subjected to static overload tests on flat level ground with 150% of the
SWL, exceeding the requirements of EN280 for power operated MEWPs. Self propelled machines are
also tested at the rated working angle (0º) plus 5º with a test load of 125% of the SWL. Finally, on all
machines, a functional test is performed with 110% of SWL.
All safety devices are checked for correct operation, operating speeds are checked against benchmark
figures and the dynamic functions ensure that all acceleration and deceleration forces are within
acceptable limits. All noted defects are rectified and recorded before the machine is permitted to enter
into service.

SP Series
Operating & Safety Instructions
USA –11/14
Original instructions
11
3Preparation and Inspection
3.1 UNPACKING
Since the manufacturer has no direct control over the shipping or carriage of any Niftylift it is the
responsibility of the dealer and/or owner and/or lessee to ensure the Niftylift has not been damaged in
transit and a Pre-operational Report has been carried out by a qualified engineer before the Niftylift is
put into service.
1) Remove all ropes, straps and or chains used to secure the Niftylift during transit.
2) Ensure any ramp, loading dock or forklift used is capable of supporting or lifting the Niftylift.
3) If the Niftylift is to be driven off, please ensure that the operator has read and fully understood this
entire manual. Refer to the appropriate section for precise operating instructions.
***Carry out the Pre-operational Report before placing machine in service.
3.2 PREPARATION FOR USE
Whilst every effort has been made at the Niftylift factory to ensure your machine arrives in a safe and
operable condition it is necessary to carry out a systematic inspection prior to putting the Niftylift into
service.
THIS IS NOT A REQUEST IT IS MANDATORY
To assist the user in this task you will find enclosed a Pre-operational Report, which must be filled out
upon delivery/receipt of the machine.
Before the user carries out the Pre-operational Report he must have read and fully understood all the
contents of the Operating, Safety and Maintenance Manual.
WARNING - DO NOT OPERATE A POTENTIALLY DEFECTIVE OR
MALFUNCTIONING MACHINE. CORRECT AND REPAIR ANY DEFECTS BEFORE
OPERATING YOUR NIFTYLIFT.

SP Series
Operating & Safety Instructions
USA –11/14
Original instructions
12
3.3 PRE-OPERATIONAL SAFETY CHECK SCHEDULES
Before use each day and at the beginning of each shift the Niftylift shall be given a visual inspection
and functional test including, but not limited to, the following: It is recommended that these be
performed at regular intervals as indicated on each checklist.
3.3.1 DAILY SAFETY CHECKS
1) Check that all labels (decals) are in place and legible.
2) Visually inspect the machine for damaged or loose components.
3) Check that batteries are charged (Refer to Section 4.6 for further information).
4) Check the fuel level (if applicable).
5) Check that canopies/covers and guards are in place and secure.
6) Check that the boom rest switch is operable (if applicable).
7) Check that control levers are secure and operate freely.
8) Check that operating buttons and emergency stop buttons function correctly.
9) Check the operation of the manual hand pump.
10) Visually inspect all hydraulic hoses and fittings for damage or leaks.
11) Check that the basket pivot pins and their tag bolts are secure.
12) Check that the tilt alarm is functioning correctly (On a slope of 4.50or more the alarm should
sound and drive should be disabled).
13) Check that SiOPS is functioning correctly (Refer to Section 4.3.5).
14) Check the operation of the basket weigh system (If fitted).
3.3.2 WEEKLY SAFETY CHECKS
1) Inspect tires and wheels for damage and wear.
2) Check that the joystick manipulators are secure.
3) Check battery fluid levels and specific gravity (after charging) and general condition.
4) Check hydraulic oil level, ISO Grade 32.
5) Check engine coolant level. Caution, the cooling system is pressurised, so allow engine to cool
sufficiently before removing filler cap.
6) Inspect the engine air filter and clean or replace if necessary.
7) Inspect hose track for damage or missing parts.

SP Series
Operating & Safety Instructions
USA –11/14
Original instructions
13
3.3.3 MONTHLY SAFETY CHECKS
1) Check the engine oil level (if applicable).
2) Check wheel nuts are secured (torque 110ft lbs / 150Nm).
3) Check that the rotation worm is secured and correctly in mesh. Clean and re-grease.
4) Check the track rod linkage.
5) Inspect brakes for operation and wear.
6) Inspect the engine fuel tank for damage or leaks.
7) Check telescopic boom wear pads and nylon studs (if applicable).
3.3.4 ANNUAL SAFETY CHECKS
1) Check that all pivot pins and their tag bolts are secure.
2) Inspect for any cracks or badly rusted areas on booms and chassis.
3) Change the hydraulic oil filters.
4) Check the bushes in the front wheel hubs for wear.
5) Check that rotation ring bolts are secure (torque 205ft lbs. 279Nm).
Toughcage
Niftylift toughcage is fully UV stabilised for outdoor use in the most demanding climates. However, the
user and machine owner should consider the following;
Discolouration of the material may occur; this is a natural aging process which does not
significantly alter the material properties.
Degredation to the floor may occur as a consequence of product use and effect of UV exposure.
The toughcage’s multi-layer construction means degradation of the top surface may occur over
time without compromising the structural strength of the internal and base layers.
The rate at which the toughcage floor ages is dependant upon the machines application and its
country of use (Typical levels of UV exposure). Refer to table below for aging rate applicable to your
specific area.
UK, NETHERLANDS, GERMANY, POLAND, SCANDINAVIA, CANADA, RUSSIA
14 years
FRANCE, ITALY, USA (NORTH EAST STATES)
11 years
SPAIN, GREECE, TURKEY, CHINA, USA (MID WEST STATES), AUSTRALIA (TASMANIA)
9.5 years
MALAYSIA, INDONESIA
8 years

SP Series
Operating & Safety Instructions
USA –11/14
Original instructions
14
USA (SOUTH STATES), SOUTH AMERICA, AUSTRALIA (VICTORIA, NEW SOUTH WALES)
7.5 years
USA (WEST STATES), SOUTH AFRICA, INDIA, PAKISTAN, IRAN, AUSTRALIA (WESTERN,
SOUTH, QUEENSLAND)
7 years
NORTH AFRICA, SAUDI, DUBAI, AUSTRALIA (NORTHERN TERRITORY)
6 years
Note: The date of manufacture of the toughcage floor is located on its underside.
Niftylift recommends that the user and machine owner regularly inspect the toughcage floor for
damage. If any significant damage is found then the floor must be replaced. For further guidance
please contact Niftylift Limited.

SP Series
Operating & Safety Instructions
USA –11/14
Original instructions
15
3.4 PLACARD, DECALS & INSTALLATION
ITEM
DESCRIPTION
NUMBER
QTY
1
Serial Plate
P15383
1
2
Travel Direction
P27047
2
3
No Step
P14785
3
4
Charger Socket 240V
P26425
1
5
4X4
P14697
2
7
Noise Warning 85dB
P17124
1
8
General crush hazard
P24914
3
9
Gearbox Disengage
P18811
2
10
‘Fitted with SiOPS’
P22820
1
11
Clunk Click
P19961
1
12
IPAF ‘Are you trained?’
P22055
2
13
“If E-Stop Disabled
P14864
2
14
Daily Safety Check List
P14908
1
15
“If Tilt Alarm Sounds”
P14868
1
16
Overload Warning
P18848
1
17
General Warning
P24900
1
18
Raise flyboom
P19442
1
19
Battery isolator (Hybrid)
P26724
1
20
“Niftylift.com”
P14389
1
21
Charger Socket 110V
P26424
1
22
Hazard tape
N/A
N/A
23
Basket Gate Warning
P18335
1
24
SWL 225kg
P17328
1
25
Footswitch
P14884
1
26
Harness Point
P14883
2
27
Operating Instructions
P14892
2
29
Basket Controls
P27368
1
32
Hydraulic Levers –Base
P25066
1
33
Hydraulic Oil
Low Temperature Bio Oil
P14415
P23622
1
1
34
Diesel
P14414
1
35
Control Buttons - Base
P25198
1
37
Emergency Controls
P21700
1
38
Pressurised tank
P16365
1
42
Rotating Machinery (USA)
P15010
2
43
Tie Down Points
P14958
4

SP Series
Operating & Safety Instructions
USA –11/14
Original instructions
16
44
‘Do not place objects on controls’
P21511
1
47
Auxiliary descent
P25067
1
51
Basket Tie-down Warning
P21404
2
52
Level Sensor testing
P23801
1
57
Logo - HR15
P24953
2
58
Logo - HR17
P24954
2
59
Power to basket socket 240V
P26427
2
61
Point Load (HR15/SP45) 27.8kN
P25881
4
62
Point Load (HR17/SP50) 30.2kN
P25880
4
63
Tier 4/EU Stage IIIB
P25407
1
64
Exhaust purification
P25490
1
66
Power to basket socket 110V
P26426
2
67
Battery disconnect
P27887
1
68
Battery Drain
P19850
1

SP Series
Operating & Safety Instructions
USA –11/14
Original instructions
17

SP Series
Operating & Safety Instructions
USA –11/14
Original instructions
18
3.5 TORQUE REQUIREMENTS
BOLT QUALITY/SIZE
Tightening torque in lbs ft (Nm)
Plated
Unplated
Grade
8.8
10.9
12.9
8.8
10.9
12.9
M 6
5 (7)
8 (10)
9 (12)
6 (8)
8 (11)
10 (13)
M 8
13 (17)
18 (25)
22 (29)
14 (19)
20 (27)
23 (32)
M 10
25 (34)
36 (49)
43 (58)
27 (37)
40 (54)
46 (63)
M 12
43 (58)
63 (85)
73 (99)
47 (63)
69 (93)
80 (108)
M 14
68 (93)
100 (135)
117 (158)
74 (101)
109 (148)
127 (172)
M 16
106 (143)
154 (209)
180 (245)
115 (156)
168 (228)
197 (267)
M 20
212 (288)
301 (408)
352 (477)
224 (304)
328 (445)
384 (521)
M24
362 (491)
515 (698)
602 (806)
383 (519)
561 (760)
656 (889)
WHEEL NUTS
110ft lbs (150 Nm)
WHEEL GEARBOX NUTS
99ft lbs (135 Nm)
ROTATION RING BOLTS
205ft lbs (279 Nm)
This torque chart is based on the following assumptions:
1) Bolts to ISO 898-1 "Mechanical properties of fasteners made of carbon steel and alloy steel"
2) For "unplated" bolts, all grades:
Hex head bolts
Black oxide steel bolt with a rolled & oiled thread, no finish on steel nut
Prevailing torque includes Nylock (minimum prevailing torque figure assumed)
Medium Clearance holes to ISO 273
Bolt tightening condition = Yield factor of 75%
3) For "plated" bolts, all grades:
Hex head bolts
Zinc plated oiled (rolled or cut) steel external thread with no finish on steel internal thread
Prevailing torque includes Nylock (minimum prevailing torque figure assumed)
Medium Clearance holes to ISO 273
Bolt tightening condition = Yield factor of 75%
Figures quoted in Nm have been calculated in Nm and then rounded to the nearest whole number.
Figures quoted in lb-ft have been calculated in Nm, converted using a factor of 0.737561 and then
rounded.