TEUPEN LEO 27T Operating instructions

Aerial access platform
Translation of the original operating
instructions
Serial number:
2017 Teupen GmbH
©

207/05/2018
Doku-BA T-Serie LEO27_35T_EN_00 201928
Manufacturer:
TEUPEN Maschinenbau GmbH
Marie-Curie-Straße 13
48599 Gronau, Germany
(: [phone]
6: [phone]
*: [email protected]
ü: www.teupen.com
Service:
(: [phone]
*: [email protected]
© TEUPEN Maschinenbau GmbH 2015
Manufacturer:
TEUPEN Maschinenbau GmbH
Marie-Curie-Straße 13
48599 Gronau, Germany
: [phone]
: [phone]
: info teupen.com
: www.teupen.com
Service:
: [phone]
: service teupen.com

Table of contents
07/05/2018 3
Table of contents
1 General .................................................................................................................................................................7
1.1 Information about these instructions............................................................................................................7
1.2 Explanation of symbols................................................................................................................................8
1.3 General symbol explanations ......................................................................................................................9
1.4 Limitation of liability....................................................................................................................................11
1.5 Copyright ...................................................................................................................................................11
1.6 Warranty conditions ...................................................................................................................................11
1.7 Notes regarding the warranty card ............................................................................................................11
1.8 Product trainings........................................................................................................................................12
2 EC Declaration of Conformity ..........................................................................................................................13
3 Safety..................................................................................................................................................................15
3.1 Basic hazards ............................................................................................................................................15
3.1.1 General hazards in the work station ............................................................................................ 15
3.1.2 Hazards due to electric energies ................................................................................................. 16
3.1.3 Hazards due to mechanical elements..........................................................................................18
3.1.4 Hazards due to hydraulic energies .............................................................................................. 19
3.1.5 Hazards due to high temperatures...............................................................................................20
3.1.6 Hazards due to chemicals............................................................................................................20
3.1.7 Hazards due to traffic and vehicles..............................................................................................22
3.2 Proper use .................................................................................................................................................23
3.3 Responsibility of the owner........................................................................................................................24
3.4 Personnel requirements.............................................................................................................................25
3.4.1 Qualification ................................................................................................................................. 25
3.4.2 Unauthorised Persons ................................................................................................................. 26
3.4.3 Training ........................................................................................................................................ 26
3.5 Personal protective equipment ..................................................................................................................27
3.6 Safety equipment.......................................................................................................................................28
3.6.1 Position of the safety equipment..................................................................................................28
3.6.2 Description of safety equipment...................................................................................................30
3.7 Symbols on the machine ...........................................................................................................................33
3.8 How to act in case of fire or accidents .......................................................................................................34
3.9 Environmental protection ...........................................................................................................................34
4 Technical data....................................................................................................................................................37
4.1 Dimensions ................................................................................................................................................37
4.2 Work diagrams...........................................................................................................................................38
4.2.1 Aerial lift platform work diagram...................................................................................................38
4.3 Power.........................................................................................................................................................38
4.4 Weights and loads .....................................................................................................................................39
4.5 Drives.........................................................................................................................................................39
4.5.1 Combustion engine ......................................................................................................................39
4.5.2 Electric motor ...............................................................................................................................39
4.6 Emission ....................................................................................................................................................39
4.7 Operating conditions..................................................................................................................................40
4.8 Consumables.............................................................................................................................................40
4.9 Filling quantities .........................................................................................................................................42

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4.10 Type plate ..................................................................................................................................................43
5 Construction and function................................................................................................................................45
5.1 Overview....................................................................................................................................................46
5.1.1 Brief description ...........................................................................................................................47
5.2 Assembly description.................................................................................................................................48
5.2.1 Crawler chassis............................................................................................................................48
5.2.2 Outriggers .................................................................................................................................... 48
5.2.3 Platform........................................................................................................................................ 49
5.2.4 Working basket ............................................................................................................................49
5.2.5 Movable basket boom.................................................................................................................. 49
5.2.6 Combustion engine ......................................................................................................................50
5.2.7 Electric motor ...............................................................................................................................50
5.3 Operating elements and displays ..............................................................................................................51
5.3.1 Outrigger latching.........................................................................................................................51
5.3.2 Control panel and radio control.................................................................................................... 53
5.3.3 Control panel adjustment (optinal) ...............................................................................................55
5.3.4 Combustion engine controller ......................................................................................................56
5.3.5 Control box control panels ...........................................................................................................57
5.3.6 Emergency control .......................................................................................................................58
5.4 Electrical connections ................................................................................................................................58
5.4.1 Feed ............................................................................................................................................. 58
5.4.2 Power sockets, working basket....................................................................................................59
5.5 Work areas and danger zones...................................................................................................................59
5.6 Accessories ...............................................................................................................................................60
5.6.1 Accessories (optional)..................................................................................................................60
5.6.2 Accessories (included) ................................................................................................................. 62
6 Transportation and storage..............................................................................................................................63
6.1 Safety instructions for transportation .........................................................................................................63
6.2 Inspection on receipt of delivery ................................................................................................................63
6.3 Attachment points ......................................................................................................................................64
6.4 Storage ......................................................................................................................................................66
6.5 Transportation on an auxiliary frame for trucks .........................................................................................67
6.5.1 Loading onto the truck ................................................................................................................. 67
6.5.2 Lashing ........................................................................................................................................ 68
7 Operation............................................................................................................................................................71
7.1 Safety instructions for operation ................................................................................................................71
7.2 Connecting the machine to the mains supply ............................................................................................71
7.3 Switching the machine on/off.....................................................................................................................73
7.3.1 Switching the radio control on/off................................................................................................. 73
7.3.2 Switching the machine on/off via the mains supply ..................................................................... 75
7.3.3 Switching the machine on/off using the combustion engine ........................................................ 75
7.4 Shutting down in case of emergency.........................................................................................................77
7.5 Principles of the graphic display screen ....................................................................................................78
7.5.1 Overview ...................................................................................................................................... 78
7.5.2 Possible assignment of the function keys .................................................................................... 78
7.5.3 Examples of the operating modes ............................................................................................... 79
7.5.4 Main menu ................................................................................................................................... 81
7.5.5 Machine data ............................................................................................................................... 81
7.5.6 Service hotline ............................................................................................................................. 82
7.5.7 Settings ........................................................................................................................................ 82
7.6 Driving the machine ...................................................................................................................................87

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7.6.1 Driving the machine using the controls ........................................................................................ 89
7.6.2 Driving the machine along a slope............................................................................................... 91
7.6.3 Driving the machine over ridges .................................................................................................. 92
7.6.4 Driving the machine up inclines ................................................................................................... 93
7.7 Adjusting the telescopic boom support ......................................................................................................94
7.7.1 Adjusting the telescopic boom support using the control box (optional) ...................................... 94
7.7.2 Adjusting the telescopic boom support using the radio control.................................................... 96
7.8 Moving the working basket into the work position (optional) .....................................................................98
7.8.1 Moving the working basket to the work position using the control box ........................................ 99
7.8.2 Moving the working basket to the work position using the radio control .................................... 100
7.9 Moving the bracing into the work position................................................................................................101
7.9.1 Adjusting a bracing .................................................................................................................... 102
7.9.2 Adjusting a bracing .................................................................................................................... 104
7.10 Operating the bracing ..............................................................................................................................106
7.10.1 Manual bracing .......................................................................................................................... 107
7.10.2 Automatic bracing ...................................................................................................................... 109
7.11 Adjusting and operating the outriggers for bracing ..................................................................................111
7.12 Crawler chassis, height- and width-adjustable ........................................................................................113
7.12.1 Hydraulic crawler adjustment ..................................................................................................... 113
7.12.2 Tips and recommendations for adjusting the crawler chassis hydraulically............................... 115
7.13 Operating the platform assembly.............................................................................................................116
7.14 Memory function ......................................................................................................................................120
7.14.1 Storing the working basket position ........................................................................................... 121
7.14.2 Moving the working basket into a stored position ...................................................................... 122
7.15 Moving the platform assembly into transport position..............................................................................123
7.15.1 Moving the platform assembly into transport position manually ................................................ 124
7.15.2 Moving the platform assembly to the transport position using the home function ..................... 125
7.16 Moving the bracing into the transport position .........................................................................................126
7.16.1 Moving the bracing into transport position manually .................................................................. 127
7.16.2 Moving the bracing into the transport position automatically ..................................................... 129
7.16.3 Moving the bracing to the transport position using the home function....................................... 130
7.17 Removing/mounting the working basket..................................................................................................131
7.17.1 Removing the working basket .................................................................................................... 131
7.17.2 Installing the working basket ...................................................................................................... 133
7.18 Lifting device............................................................................................................................................134
7.18.1 Mounting/removing the lifting device..........................................................................................135
7.18.2 Operating the lifting device ........................................................................................................ 137
7.19 Filling the fuel tank...................................................................................................................................139
7.20 Emergency operation...............................................................................................................................140
7.20.1 Platform assembly in emergency mode ..................................................................................... 140
7.20.2 Bracing in emergency mode ...................................................................................................... 144
7.20.3 Crawler chassis in emergency mode ......................................................................................... 147
7.21 Service mode...........................................................................................................................................153
7.21.1 Switching the machine on/off for service mode ......................................................................... 154
7.21.2 Platform assembly in service mode ........................................................................................... 156
7.21.3 Outrigger operation in service mode .......................................................................................... 159
7.21.4 Crawler chassis in service mode ............................................................................................... 162
7.22 12-V auxiliary drive ..................................................................................................................................166
7.23 Stowage space ........................................................................................................................................167
7.23.1 Opening the stowage space ...................................................................................................... 167
7.23.2 Locking the stowage space........................................................................................................168
7.24 Changing/charging the radio control’s batteries ......................................................................................169

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7.25 Checking the main battery’s capacity ......................................................................................................171
7.26 Charging the main battery .......................................................................................................................172
7.27 Jump-starting ...........................................................................................................................................174
7.28 Control panel adjustment (optional).........................................................................................................176
7.29 Locks .......................................................................................................................................................177
7.29.1 Resetting the combination on the shackle lock .......................................................................... 177
7.29.2 Combination lock on control panel ............................................................................................. 178
8 Maintenance.....................................................................................................................................................179
8.1 Safety instructions for maintenance.........................................................................................................179
8.2 Maintenance work....................................................................................................................................183
8.2.1 Cleaning the machine ................................................................................................................ 183
8.2.2 Tensioning the chain.................................................................................................................. 184
8.2.3 Checking/topping up hydraulic oil .............................................................................................. 186
8.2.4 Draining hydraulic oil..................................................................................................................187
8.2.5 Replace the hydraulic filter.........................................................................................................188
8.2.6 Checking the gear oil for the crawler chassis ............................................................................ 191
8.2.7 Lubricating the boom sections and ropes .................................................................................. 193
8.2.8 Lubricating the rotating assembly .............................................................................................. 195
8.2.9 Tightening torques for rotating assembly................................................................................... 196
8.2.10 Winter operation.........................................................................................................................196
8.2.11 Drive units overview ................................................................................................................... 197
8.3 Maintenance schedule.............................................................................................................................199
8.4 Maintenance work on the auxiliary frame for trucks ................................................................................202
8.4.1 Checking the lighting system ..................................................................................................... 203
8.4.2 Frame attachment...................................................................................................................... 203
8.4.3 Tightening torques ..................................................................................................................... 203
8.4.4 Checking attachment points.......................................................................................................204
8.5 Maintenance schedule, auxiliary frame for trucks....................................................................................205
9 Faults ................................................................................................................................................................207
9.1 Safety instructions for fault clearance......................................................................................................207
9.2 Fault table ................................................................................................................................................211
9.3 Error code list...........................................................................................................................................215
9.4 Changing fuses or circuit breakers ..........................................................................................................222
9.4.1 Fuse assignment........................................................................................................................223
9.5 Notes about the crawler track ..................................................................................................................227
9.6 Information messages .............................................................................................................................228
10 Disposal............................................................................................................................................................229
11 Appendix ..........................................................................................................................................................231
11.1 Circuit diagram.........................................................................................................................................233
11.2 Hydraulics diagram ..................................................................................................................................235
11.3 Adhesive label folder ...............................................................................................................................237
11.4 Drive units................................................................................................................................................258
11.4.1 Combustion engine (diesel) ....................................................................................................... 260
11.5 Radio control............................................................................................................................................282
11.6 RUD lifting accessories............................................................................................................................306
11.7 Accessories documentation.....................................................................................................................310
11.7.1 TEUPEN Operator Protection .................................................................................................... 312

General
07/05/2018 7
1 General
1.1 Information about these instructions
These instructions enable safe and efficient handling of the aerial lift platform (also
referred to below as the “machine”). The instructions are an integral part of the ma-
chine and must be kept in its immediate vicinity and remain accessible to the per-
sonnel at all times.
The trained personnel is required to have carefully read and understood these in-
structions prior to beginning any work. In addition to these instructions, also ob-
serve the supplier documentation included in the appendix. Working safely always
requires that the safety instructions, step-by-step instructions and notes contained
in these instructions are followed at all times.
In addition, observe the local accident prevention regulations and general safety in-
structions applicable at the machine’s deployment site.
Illustrations in these instructions are intended to convey a general understanding
and may differ from the actual equipment.

General
807/05/2018
1.2 Explanation of symbols
Safety instructions These instructions indicate safety instructions using symbols. The safety instruc-
tions begin with a signal word that indicates the extent of the respective risk.
DANGER
This combination of symbol and signal word indicates an immediate hazard that
will result in death or serious injury if not averted.
WARNING
This combination of symbol and signal word indicates a potential hazard that may
result in death or serious injury if not averted.
CAUTION
This combination of symbol and signal word indicates a potential hazard that may
result in slight or minor injury if not averted.
CAUTION
This combination of symbol and signal word indicates a potential hazard that may
result in damage to property or the environment if not averted.
Environmental protection
This combination of symbol and signal word indicates a potential environmental
hazard.
Tips and recommendations
NOTICE
This combination of symbol and signal word indicates useful information and re-
commendations that assist in using the machine efficiently and in avoiding faults.

General
07/05/2018 9
Specific notes on safety The following symbols are used in the safety instructions in order to highlight spe-
cific hazards:
DANGER
This combination of symbol and signal word indicates hazards resulting from elec-
trical current. Failure to observe the safety instructions may cause serious or fatal
injury.
Pictograms in these in-
structions
These instructions use the following pictograms and highlighting to indicate step-
by-step instructions, the results of actions, lists, references and other elements:
Pictogram Explanation
1. - Step-by-step instructions (numbered)
- - Results of individual steps
- References to chapters within these instructions or to other applic-
able documents
n- Indicates lists without a specifically required order
[ button ]Operating elements (e.g. buttons, switches), indicator elements (e.g.
telltale lamps)
1.3 General symbol explanations
Safety instructions
This warning symbol indicates electricity This warning symbol indicates a risk of crushed limbs
This warning symbol indicates hot sur-
faces
Prohibition signs
Do not use high-pressure jets Keep out of working basket when machine is driving
0-18
Working with the aerial lift prohibited for
under-18s
Observe aerial lift’s swivel range
Do not work on live parts
Max. 400N
Observe lateral force
Keep loads level when lifting
Max. 12,5 m/sek.
(6Bft.)
1.
2.
Observe wind speed
Do not climb onto working basket’s railing

General
10 07/05/2018
Mandatory instruction
signs
Wear foot protection Wear a welding mask
Wear protective clothing Earth before using
Wear hand protection Wear hearing protection
Wear safety harness Wash your hands
Wear safety goggles Apply skin protection
Wear protective headgear Disconnect from mains
Wear breather mask Observe operating instructions
Wear facemask Wear high-visibility jacket