Aichi SV06CNL Setup guide

Models SV06CNL
SV08CNL
Operation Manual
withMaintenanceInformation
NOTICE
•Readthismanualbeforeoperating.
•Usethemachineonlyindoors.

Contact us:
Head o󱐰ce
1152 Ryoke Ageo Saitama 362-8550 Japan
TEL: [phone]
http://www.aichi-corp.co.jp
Serial Number Range: after 716125 - Current
Part Number: FS-339BS
June 2008
Copyright
© AICHI CORPORATION. All rights reserved.
No part of this manual may be reproduced
in any form, in an electronic retrieval system
or otherwise, without the written permission
from AICHI, except for personal use or other
cases permitted by copyright laws.
This machine has been
manufactured to conform to
European Standard EN280.



Thank you very much for making your
purchase from AICHI.
Please operate and use the machine
correctly.
 





 


 





 

 




 


 

󱐯




 


 


 



 



 


󱐯


 



 



 


 













This is the safety alert
symbol. It is used to alert you
to potential personal injury
hazards. Obey all safety
messages that follow this
symbol to avoid possible
injury or death.
The safety signal words, “DANGER,”
“WARNING,” and “CAUTION” identify the
degree of latent hazard and its level of
seriousness.
DANGER
Indicates a hazardous situation which, if
not avoided, will result in death or serious
injury.
WARNING
Indicates a hazardous situation which,
if not avoided, could result in death or
serious injury.
CAUTION
Indicates a hazardous situation which,
if not avoided, could result in minor or
moderate injury.
NOTICE
Indicates a hazardous situation which,
if not avoided, could result in property
damage. It may also be used to provide
special information to assist in the
machine operation.


All owners and users of the machine
must read, understand, and comply
with all applicable regulations. Ultimate
compliance to national safety regulations
is the responsibility of the user and their
employer.



󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖 Safety Rules ..............................1
1. ElectrocutionHazards......................................1
2. TipOverHazards.................................................1
3. FallHazards............................................................2
4. CollisionHazards.................................................3
5. CrushingHazards................................................3
6. DamagedMachineHazards.........................4
7. FireHazards............................................................4
8. BatterySafety........................................................4
9. PersonalSafety.....................................................4
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗 Decals ........................................5
1. SymbolandPictorialsDenitions.............5
2. Safetysignsandlocations.............................7
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒘 Safety Systems .......................10
1. EmergencyStopDevice..............................10
2. EmergencyLowering....................................10
3. PotholeProtector............................................10
4. PotholeProtectorInterlock........................10
5. Guardrail...............................................................10
6. SafetyProp..........................................................10
7. BatteryDisconnectSystem........................11
8. LanyardAnchoragePoint...........................11
9. OverloadSensingSystem...........................11
10. PlatformLiftupLimitSystem...................11
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒙 Part Name ...............................12
1. Partnames...........................................................12
2. Uppercontrolpanel.......................................13
2–1 Standardspecications.................................... 13
2–2 Optionaldevices................................................... 14
3. Lowercontrolpanel.......................................14
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒚 Workplace Check ..................16
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒛 Pre‑Start Check ......................17
1. Visualcheck........................................................17
2. Functioncheck.................................................17
2–1 Preparationsforfunctioncheck.................. 17
2–2 Batterylevelcheck............................................... 18
2–3 Raisingandloweringplatformcheck....... 18
2–4 Emergencystopcheck..................................... 18
2–5 Potholeprotectorcheck.................................. 18
2–6 Uppercontrolcheck........................................... 19
2–7 Naturalloweringcheck..................................... 19
2–8 Tiltwarningcheck............................................... 19
2–9 Limitedtravelspeedcheck............................ 20
2–10 Lastcheck................................................................. 20
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒜 Maintenance ..........................21
1. Storagemethod...............................................21
2. DailyMaintenance..........................................21
2–1 Hydraulicoillevelcheck................................... 21
2–2 Batteryliquidlevelcheck................................. 21
2–3 Batterycharging................................................... 21
3. PeriodicMaintenance...................................21
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒝 Operation................................22
1. LowerControl(fromground)...................22
1–1 RaisingandLoweringPlatform.................... 22
2. UpperControl(fromplatform)................22
2–1 RaisingandLoweringPlatform.................... 23
2–2 Traveling.................................................................... 23
2–3 SteeringwithSteeringSwitch...................... 23
2–4 SteeringwithSteeringDial(option)......... 23
3. ExtensionDeck..................................................24
3–1 Extending................................................................. 24
3–2 Retracting................................................................. 24
4. FoldDownGuardrail(ifequipped)........24
4–1 FoldingDownGuardrails................................. 24
4–2 RaisingGuardrails................................................. 25
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒞 Emergency Operation ..........26
1. EmergencyStop...............................................26
2. EmergencyLowering....................................26
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒕 Transporting ..........................27
1. Preparationbeforeloading........................27
2. Loadingthemachine....................................27
3. Hoistingthemachine....................................28
4. Liftingwithforklift...........................................28
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒖 Storage ....................................29
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒗 Specications .........................31


󱒹󱓍󱓎󱓘󱒅󱓕󱓆󱓌󱓊󱒅󱓎󱓓󱓙󱓊󱓓󱓙󱓎󱓔󱓓󱓆󱓑󱓑󱓞󱒅󱓑󱓊󱓋󱓙󱒅󱓇󱓑󱓆󱓓󱓐󱒓

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖

 
DANGER
 


 




M081U101

Voltage
(Phase to Phase) Minimum Safe Approach Distance
0to300V AvoidContact
over300Vto50kV 10ft 3.05m
over50kVto200kV 15ft 4.60m
over200kVto350kV 20ft 6.10m
over350kVto500kV 25ft 7.62m
over500kVto750kV 35ft 10.67m
over750kVto1000kV 45ft 13.72m

 






 

 
DANGER
 

 


 

 


 



M081U200

 
 


󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘

 


M081U0300

M0851300

 

 
󱐯
󱐯




 


 
M0851100

 










 

 
DANGER
 

M0851200


󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘

 





 

(StowagePosition)
SafetyProp
M0824121

 


 


M0851400

 
WARNING
 




M081U501

 




 
WARNING
 

M081U401


󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘

 
WARNING
 


 



 


 



 



 



 
WARNING
 


 

 

󱐰

 
WARNING
 





 




 





 



 
 





 




 





󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗󱒅󱒒󱒅󱒩󱓊󱓈󱓆󱓑󱓘

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗

 
M07X0100
Readoperatorʼs
manual. Maintainrequired clearance.
Donotwash
byhighpressure.
MainPlatform
Capacity
EmergencyLowering
Lever
ExtensionDeck
Capacity
SafetyProp
MaximumManual
Force MaximumWindSpeed
Nosmoking.
Noopenflame. Donotuseoutdoors.
Keepaway.
Donottouch.
Donotstep.
Keepoff.
Pre-startCheck
CrushHazard CrushHazard

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗󱒅󱒒󱒅󱒩󱓊󱓈󱓆󱓑󱓘

M07X0221
PlatformOverLoad SystemFailure ChargeFailure MaximumWheelLoad
LanyardAnchorage
Point
FolkliftPoint LiftPoint Tie-downPoint
Loads
(personnelandtools) BatteryDisconnect ONandOFF
Charging(blinking)
FullCharge(lighting)
Horn EnableSwitch
Steer: Left/Right Travel:
MaximumSlope
Rating
Forward/
Backward Lift: Raise/ Lower
MaximumSideSlope
Rating
Uppercontrol/Off/
LowercontrolSelection

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗󱒅󱒒󱒅󱒩󱓊󱓈󱓆󱓑󱓘

 
491-0000682
491-0000673
491-0000673 491-0000676 494-0000551
494-0000551 491-0000676
5Y6-03741-00
5Y6-03757-00
494-0000552
494-0000552
5Y6-03739-00
5Y6-03739-00
182-01003
182-01003
5Y6-03742-00(SV06CNL)
5Y6-03743-00(SV08CNL)
5Y6-03716-00(SV06CNL)
5Y6-03717-00(SV08CNL)
5Y6-03753-00
491-0000671
491-0000670
M07ZO121
A A

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗󱒅󱒒󱒅󱒩󱓊󱓈󱓆󱓑󱓘

5Y6-03739-00
5Y6-03739-00
5Y6-03756-00
5Y6-03732-00
491-0000676
494-0000551
491-0000676494-0000551
491-0000669
491-0000669
494-0000551
491-0000673 491-0000682
491-0000673
491-0000670
491-0000670
494-0000552
494-0000557
5Y6-03755-00
182-010035Y6-03716-00(SV06CNL)
5Y6-03717-00(SV08CNL)
5Y6-03742-00(SV06CNL)
5Y6-03743-00(SV08CNL)
494-0000552
C
B
M07ZO221

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗󱒅󱒒󱒅󱒩󱓊󱓈󱓆󱓑󱓘

494-0000550
(CautionStripe)
494-0000549
(CautionStripe)
(ExtensionDeck)
491-0000669
491-0000669
493-0000014
494-0000553
494-04720
491-0000345
491-0000668
(Safetyprop)
494-0000564 5Y6-03727-00
491-0000671491-0000674494-0000554
494-0000554
494-0000554
494-0000554
491-0000671
S47510-44
(NonSlipTape)
494-03644
(Arrow-Red)
M07ZO321
A‒A
DC
BE
D
E

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒘󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒸󱓞󱓘󱓙󱓊󱓒

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒘

 
Themachineisequippedwithreadily
identiableemergencystopbuttons,located
atboththeupperandlowercontrolpanels.
Itstopsallofthemovementsofthemachine
whenthisbuttonispressed.
 
Thisisanemergencyloweringdevicefor
whentheplatformhasbeenraised,and
cannotbeloweredbecauseofproblemswith
thepowersource.
Theemergencyloweringhandle(g.3–1,A)is
locatedatthefrontofthemachine.
Thehandleisconnected,byacable,tothe
holdingvalveontheliftcylinder.
Pullingthehandleopensthevalvespool,
loweringtheplatform.
A
M07X1301

 
Whentheplatformhasbeenraised,the
potholeprotectorscomedownautomatically.
Itprovidespotholeprotectionfortraveling
raisedplatform.
 
Ifthepotholeprotectorsareunabletolockin
positionbecauseanobjectiscaughtunderit,
themachinewillnottravelandtheplatform
willnotberaised.
 
Thereareguardrailsonallsidesoftheplatform
topreventpersonsintheplatformfromfalling
o󱐯theplatform.
Theentrygateispartoftheguardrailsystem
andmustbesecurelyfastenedafterentering
theplatform.
 
Thesafetypropisasupportpolethatprevents
thescissorsarmfromloweringwhenitis
necessarytodomaintenanceworkunderthe
scissorsarmorplatform.
(StowagePosition)
SafetyProp
M0824121

How to Use the Safety Prop
(1) Removeallmaterialsfromtheplatform.
(2) Raisetheplatformabout2.5m(SV06CNL)
/3m(SV08CNL)fromtheground.
(3) Rotatethesafetypropandhangitdown
below.
WARNING
 

(4) Lowertheplatformcarefullyuntilthe
safetyproprestssafetyonthescissors
arm.
(5) Stowthesafetypropinitsstowage
positionwhenitisnotused.

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒘󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒸󱓞󱓘󱓙󱓊󱓒

 
Thebatterydisconnectswitch
cuto󱐯thebatteryelectrically.
Whenelectricalmaintenanceis
performed,pushintheswitch
markedwith" ".
 
Ifthepersonalfallprotective
equipmentisusedtoprevent
personsintheplatformfrom
fallingo󱐯theplatform,attach
toonlytheauthorizedlanyard
anchoragepointsprovidedin
theplatform.
 
Thissystemdisablesallofthefunctions,
overloadwarninglightblinksandoverload
warningbuzzersoundswhentheplatformis
overloaded.
Whenoverloadwarningbuzzersoundstarts,
immediatelyreducetheloadontheplatform.


Thissystemdisablesplatformliftupfunction,
tiltlightgoesonandtiltalarmbuzzersounds
whenthemachinetiltsmorethanapprox.3
degreeslongitudinally/1.5degreeslaterally.
Whentiltalarmbuzzersoundstarts,
immediatelylowertheplatformandmoveto
arm,levelsurface.

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒙󱒅󱒒󱒅󱒵󱓆󱓗󱓙󱒅󱒳󱓆󱓒󱓊

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒙

(1) ManualHolder
(2) UpperControlPanel
(3) FootSwitch(option)
(4) Handle
(5) LanyardAncoragePoint
(6) Guardrails
(7) EntryGate
(8) BatteryChargerCable
(9) LowerControlPanel
(10)RearWheel
(11)SerialNumberPlate
(12)HydraulicOilTank
(13)PowerUnit
(14)SteeringWheel
(15)Flashbeacon(option)
(16)ExtensionDeck
(17)Platform
(18)LiftCylinder
(19)ScissorsArm
(20)EmergencyLoweringLever
(21)PotholeProtector
(22)Chassis
(23)Step
(24)SafetyProp
(25)Fuse
(26)BatteryDisconnectSwitch
(27)BatteryCharger
(28)Battery
 
M07ZO421
32 4 5
6
9
8
7
11 1013 12
14
15
5
5
16
1
19
20
21
22
23
18
17
24
27
2526
28


󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒙󱒅󱒒󱒅󱒵󱓆󱓗󱓙󱒅󱒳󱓆󱓒󱓊

 
 
1 2 3 4 5
6
78 M084i120

(1) Lift/travelselectswitch
 Selectthelift/travelselect
switchtoeither"LIFT"or
"TRAVEL."Holditmorethan0.3
secondandthenreleasethe
switch,thepowerindicatorlight
goesonandthealarmbuzzer
sounds.Startoperationwithin3
secondsafterreleasingtheswitch.
NOTICE
 



 



(2) Powerindicatorlight
 Whenthepowerindicatorlight
goeson,theuppercontrols
areavailable,andthealarm
buzzersounds.Whenthislight
isgoingo󱐯orblinking,releaseallfunction
switchesonce,thenselectthelift/travel
selectswitchagain.
(3) Overloadwarninglight/Tiltlight/System
failurelight
• Overloadwarninglight:When
theplatformisoverloaded,this
lightblinks,thealarmbuzzer
soundsandallofthefunctions
aredisabled.
• Tiltlight:Whenthemachine
isonaslope,thislightgoes
on,thealarmbuzzersounds
andplatformliftupfunctionis
disabled.
• Systemfailurelight:Thislight
goesonorblinks,intheevent
ofacomputercontrolsystem
failure.
(4) Hornswitch
 Pushthehornbuttonandthe
alarmhornwillsound.Release
thehornbuttonandthealarm
hornwillstop.
Beforemovingthemachine,soundthe
horntowarnthepersonnelaroundthe
machine.
(5) Emergencystopbutton
 PushdowntheEmergencystopbuttonto
its"OFF"positiontostopallfunctions.Pull
uptheEmergencystopbuttontoits"ON"
positiontooperatethemachine.
(6) Steeringswitch
 Whilethepowerindicatorlight
goesonbyselectingthelift/
travelselectswitchto"TRAVEL,"
operatethesteeringswitchto
rightorleftandthesteeringwheelswill
turnrightorleft.Thisoperationispossible
evenwhentraveling.Evenwhenthe
steeringswitchisreturnedtoneutral,the
steeringwheelswillnotreturntoneutral.
(7) Lift/traveljoystickcontroller
• Whilethepowerindicatorlight
goesonbyselectingthelift/
travelselectswitchto"LIFT,"
operatethisjoystickcontroller
toraiseorlowertheplatform.
• Whilethepowerindicatorlight
goesonbyselectingthelift/
travelselectswitchto"TRAVEL,"
operatethisjoystickcontroller
tothetravelingdirection.
(8) Notuse.

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒙󱒅󱒒󱒅󱒵󱓆󱓗󱓙󱒅󱒳󱓆󱓒󱓊

 
9
10
M084i220

(9) Steeringdial(option)
 Whilethepowerindicatorlight
goesonbyselectingthelift/
travelselectswitchto"TRAVEL,"
turnthesteeringdialtorightor
leftandthesteeringwheelswill
turnrightorleft.Thisoperationispossible
evenwhentraveling.Byreturningthe
steeringdialtoneutral,thesteeringweels
willreturntoneutralautomatically.
(10)Footswitch(option)
 Pressdownthefootswitchtooperatethe
machineontheplatform.
Thefootswitchiscanceledifanyofthe
uppercontrolfunctionisnotoperated
morethan20secondsafterpressing
downthefootswitch.Releasetheswitch
once,thenoperateagaintoenablethe
functions.
 
1 2 3 4 5
678
M084i300

(1) Batterychargerindicatorlight(green)
 Thislightgoesonwhenchargingis
nished.Thislightblinkswhenthebattery
chargerischargingbatteries.
(2) Batterychargerfailureindicatorlight(red)
 Thislightgoesonorblinks,intheeventof
batterychargerfailures.
(3) Enableswitch/Pre-startcheckswitch
• Holdthisswitchup,to
operatethemachineonthe
ground.
Theenableswitchiscanceledifanyof
platformliftfunctionisnotoperatedmore
than20secondsafterholdingtheenable
switchtoits"ON"position.Releasethe
switchonce,thenoperateagaintoenable
thefunctions.
• Followtheinstructionandhold
thisswitchtolowerpositionwhen
thepre-startcheckisperformed.
(4) Liftswitch
 Operatethisswitchupandthe
platformwillliftup.
 Operatethisswitchdownand
theplatformwillliftdown.