Fayat CC424CHF User manual

Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812159501_D.pdf4812159501_D.pdf
Vibratory rollerVibratory roller
CC424CHF/524CHFCC424CHF/524CHF
CC4200C/5200CCC4200C/5200C
EngineEngine
Cummins QSB 4.5 (IIIA/T3)Cummins QSB 4.5 (IIIA/T3)
Cummins QSB 4.5 (IIIB/T4i)Cummins QSB 4.5 (IIIB/T4i)
Serial numberSerial number
10000321xxA009398 - 02012810000321xxA009398 - 020128
10000346xxA011450 - 02010210000346xxA011450 - 020102
10000323xxA013269 - 01508110000323xxA013269 - 015081
10000348xxA011737 - 01800710000348xxA011737 - 018007
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden

2000h-Maintenance
4812159501_D.pdf2018-04-12
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Driving near edges ...................................................................................... 7
Work driving ................................................................................................ 7
Safety (Optional) ...................................................................................................................... 9
Air conditioning............................................................................................ 9
Edge cutter/compactor ................................................................................ 9
Working lights - Xenon .............................................................................. 10
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Lower ambient temperature - Freeze risk ................................................. 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 12
Fire fighting ............................................................................................... 12
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12
Battery handling ........................................................................................ 12
Jump starting (24V)................................................................................... 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Electrical system ....................................................................................... 15
Slopes ....................................................................................................... 16

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Dimensions, side view............................................................................... 16
Dimensions, top view ................................................................................ 17
Weights and volumes................................................................................ 18
Working capacity....................................................................................... 18
General ..................................................................................................... 19
Hydraulic system....................................................................................... 20
Air Conditioning / Automatic Climate Control (ACC) (Optional) ................ 21
Tightening torque ...................................................................................... 22
Machine description ............................................................................................................... 23
Diesel engine ............................................................................................ 23
Electrical system ....................................................................................... 23
Propulsion system..................................................................................... 23
Brake system ............................................................................................ 24
Steering system ........................................................................................ 24
Vibration system........................................................................................ 24
Cab............................................................................................................ 24
ROPS ........................................................................................................ 24
Identification ............................................................................................................ 25
Product and component plates ................................................................. 25
Product identification number on the frame .............................................. 26
Machine plate............................................................................................ 26
Explanation of 17PIN serial number.......................................................... 26
Engine plates ............................................................................................ 27
Decals...................................................................................................................... 28
Location - decals ....................................................................................... 28
Safety decals............................................................................................. 29
Info decals................................................................................................. 31
Instruments/Controls ............................................................................................... 32
Control panel and controls ........................................................................ 32
Function descriptions ................................................................................ 33

2000h-Maintenance
4812159501_D.pdf2018-04-12
Forward & Reverse lever .......................................................................... 37
Function descriptions ................................................................................ 37
Forward & Reverse lever .......................................................................... 38
Function descriptions ................................................................................ 38
Display explanations ................................................................................. 38
Machine alarm........................................................................................... 42
"MAIN MENU" ........................................................................................... 43
"USER SETTINGS" .................................................................... 44
"MACHINE SETTINGS".............................................................. 45
"SERVICE MENU"...................................................................... 45
"ABOUT"..................................................................................... 47
Operator help when starting...................................................................... 47
Operator help Workmode.......................................................................... 47
Instruments and controls, cab ................................................................... 48
Function description of instruments and controls in the cab ..................... 49
Using the cab controls............................................................................... 50
Defroster ..................................................................................... 50
Heat ............................................................................................ 50
AC/ACC ...................................................................................... 50
Electrical system (version 1).................................................................................... 51
Fuse boxes in main switchbox .................................................................. 51
Electrical system (version 2).................................................................................... 52
Fuse card in main switchbox..................................................................... 52
Power in engine compartment/battery compartment ................................ 53
Main fuse panel (Cummins) ...................................................................... 53
Fuses in cab.............................................................................................. 54
Operation ............................................................................................................................... 55
Before starting ......................................................................................................... 55
Master switch - Switching on..................................................................... 55
Control panel, adjustments ....................................................................... 55

2000h-Maintenance
4812159501_D.pdf 2018-04-12
Operator's seat - Adjustment..................................................................... 56
Belt reminder............................................................................................. 56
Operator's seat, comfort - Adjustments..................................................... 57
Parking brake ............................................................................................ 57
Display - Control........................................................................................ 58
Interlock..................................................................................................... 59
Operator position....................................................................................... 60
View .......................................................................................................... 60
Starting .................................................................................................................... 61
Starting the engine .................................................................................... 61
Display when activating choice via the button set..................................... 62
Alarm descriptions..................................................................................... 63
Driving ..................................................................................................................... 63
Operating the roller ................................................................................... 63
Combi machines ....................................................................................... 65
Interlock/Emergency stop/Parking brake - Check ..................................... 66
Pivotal steering (Optional)......................................................................... 67
Edge cutting (Optional) ............................................................................. 67
Vibration .................................................................................................................. 68
Manual/Automatic vibration....................................................................... 68
Manual vibration - Switching on ................................................................ 69
Amplitude/frequency - Changeover........................................................... 69
Braking .................................................................................................................... 69
Normal braking.......................................................................................... 69
Emergency braking ................................................................................... 70
Switching off.............................................................................................. 70
Parking .................................................................................................................... 71
Chocking the drums .................................................................................. 71
Master switch ............................................................................................ 71
Long-term parking.................................................................................................................. 73

2000h-Maintenance
4812159501_D.pdf2018-04-12
Engine ....................................................................................................... 73
Battery....................................................................................................... 73
Air cleaner, exhaust pipe........................................................................... 73
Watering system ....................................................................................... 73
Fuel tank ................................................................................................... 73
Hydraulic reservoir .................................................................................... 73
Tires .......................................................................................................... 74
Hoods, tarpaulin ........................................................................................ 74
Steering cylinder, hinges, etc. ................................................................... 74
Miscellaneous ........................................................................................................................ 75
Lifting ....................................................................................................................... 75
Locking the articulation ............................................................................. 75
Lifting the roller.......................................................................................... 76
Lifting the roller with jack:.......................................................................... 76
Unlocking the articulation .......................................................................... 77
Towing/Recovering.................................................................................................. 77
Short distance towing with the engine running.......................................... 78
Short distance towing when the engine is inoperative. ............................. 79
Towing the roller........................................................................................ 79
Trailer eye ................................................................................................. 80
Transport ................................................................................................................. 80
Loading CC224-624, CC2200-6200.......................................................... 81
Operating instructions - Summary ......................................................................................... 83
Preventive maintenance ........................................................................................................ 85
Acceptance and delivery inspection.......................................................... 85
Warranty.................................................................................................... 85
Maintenance - Lubricants and symbols ................................................................................. 87
Maintenance symbols ............................................................................... 88
Maintenance - Maintenance schedule ................................................................................... 89
Service and maintenance points ............................................................... 89

2000h-Maintenance
4812159501_D.pdf 2018-04-12
General ..................................................................................................... 89
Every 10 hours of operation (Daily)........................................................... 90
After the FIRST 50 hours of operation ...................................................... 90
Every 50 hours of operation (Weekly)....................................................... 91
Every 250/750/1250/1750..... hours of operation ...................................... 91
Every 500/1500 hours of operation ........................................................... 92
Every 1000 hours of operation .................................................................. 93
Every 2000 hours of operation .................................................................. 94
Maintenance, 10h .................................................................................................................. 95
Diesel engine - Check oil level .................................................................. 95
Coolant level - Check ................................................................................ 96
Fuel tank - Refueling ................................................................................. 96
Hydraulic reservoir - Check fluid level....................................................... 97
Water tank, Std - Filling............................................................................. 97
Sprinkler system/Drum
Check ........................................................................................................ 98
Cleaning the coarse filter .......................................................................... 98
Sprinkler system/Drum
Cleaning of sprinkler nozzle ...................................................................... 99
Sprinkler system/Wheels - Check ........................................................... 100
Sprinkler system/Wheels - Freeze risk.................................................... 101
Draining the system. ............................................................................... 101
Freeze protection .................................................................................... 101
Emergency watering (Accessory) - Extra pump in pump system............ 102
Scrapers, spring-action
Check ...................................................................................................... 102
Scrapers
Setting - Adjustment................................................................................ 103
Wheel scrapers
Control - Adjustment ............................................................................... 104
Removing the scapers .............................................................. 105
Maintenance - 50h ............................................................................................................... 107

2000h-Maintenance
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Drum gear - Checking the oil level .......................................................... 107
Fuel filter - Draining................................................................................. 108
Tires - Tire pressure................................................................................ 109
Maintenance measures - 250 h ........................................................................................... 111
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 111
Battery
- Check condition .................................................................................... 112
Air conditioning (Optional)
- Inspection.............................................................................................. 112
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 113
Edge cutter (Optional)
- Lubrication ............................................................................................ 113
Maintenance measures - 500 h ........................................................................................... 115
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 115
Air cleaner
Checking - Change the main air filter...................................................... 115
Backup filter - Change............................................................................. 116
Air cleaner
- Cleaning................................................................................................ 117
Diesel engine
Oil change ............................................................................................... 117
Engine
Replacing oil filter.................................................................................... 118
The engine fuel filter - replacement/cleaning .......................................... 119
Drum - oil level
Inspection - filling .................................................................................... 119
Rubber elements and attachment screws
Check ...................................................................................................... 120
Seat bearing - Lubrication ....................................................................... 120
Maintenance - 1000h ........................................................................................................... 121
Air cleaner
Checking - Change the main air filter...................................................... 121

2000h-Maintenance
4812159501_D.pdf 2018-04-12
Backup filter - Change............................................................................. 122
Air cleaner
- Cleaning................................................................................................ 122
Diesel engine
Oil change ............................................................................................... 123
Engine
Replacing oil filter.................................................................................... 123
The engine fuel filter - replacement/cleaning .......................................... 124
Drum - Oil change ................................................................................... 125
Drum gear - Oil change........................................................................... 125
Drum gear - Checking the oil level .......................................................... 126
Wheel gear - Oil change ......................................................................... 126
Wheel gear - Checking the oil level/Filling the oil.................................... 127
Hydraulic filter
Change.................................................................................................... 127
Hydraulic reservoir cap - Check .............................................................. 128
Rubber elements and attachment screws
Check ...................................................................................................... 129
Seat bearing - Lubrication ....................................................................... 129
Cab
Fresh air filter - Replacing ....................................................................... 130
Air conditioning (Optional)
- Overhaul ............................................................................................... 130
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 131
Steering hitch - Tightening ...................................................................... 131
Maintenance - 2000h ........................................................................................................... 133
Air cleaner
Checking - Change the main air filter...................................................... 133
Backup filter - Change............................................................................. 134
Air cleaner
- Cleaning................................................................................................ 134
Diesel engine
Oil change ............................................................................................... 135