Case DV201 User manual

Vibratory Rollers
DV201 -DV202 -DV204
Service Manual
Cre 9-54980

1
CONTENT
1 GENERAL INSTRUCTIONS 3
INTRODUCTION 3
SAFETY INSTRUCTIONS 4
ENVIRONMENTALMEASURESAND HEALTH PRECAUTIONS 7
PRODUCTIDENTIFICATION 9
TORQUES SPECIFICATIONS 12
SERVICINGINSTRUCTIONS 15
HOURMETER 15
SERVICING INTERVAL 16
FLUIDSAND LUBRICANTS 18
FLUIDSAND LUBRICANT CAPACITESAND SPECIFICATIONS 21
2 DESCRIPTION OF THE MACHINE 23
3 THE ENGINE 37
REMOVALOF THE ENGINE FROM THE MACHINE WITHTHE TRAVELPUMP 39
4 DRUM 69
REMOVALOF THE HYDRAULIC MOTOR OF VIBRATION 69
REMOVALOF THE HYDRAULIC MOTOR OF TRAVEL 81
REPLACEMENTOF RUBBERIZED METAL PIECES ONTHE DRUM 107
REPLACEMENT OFTHE SEAL ONTHE DAMPING PLATE ON THE MACHINE 139
REMOVALOF DRUMS FROM THE FRAME OFTHE MACHINE 153
REMOVALOF THE ECCENTRIC FROMTHE DRUM 195
INSTALLATION OF THE DRUM ONTHE FRAME OF THE MACHINE 207
5 STEERING JOINT 217
REMOVALOF THE STEERING JOINTFROM THE MACHINE 217
REMOVALOF THE STEERING JOINT 231
INSTALLATION OF THE STEERING JOINT 241
6 HYDRAULICS 253
REMOVALOF THE TRAVEL PUMPAND THE CLUTCH 253
REMOVALOFTHE PUMPS OF VIBRATIONAND OF STEERING 271
REMOVALOFTHE OIL COOLER 281
REMOVALOF STEERING HYDRAULIC MOTOR FROM THE MACHINE 295
REMOVAL OFTHE STEERING HYDRAULIC MOTOR 303
INSTALLATION OF THE STEERING HYDRAULIC MOTOR 309
REMOVALOF THE SERVOSTEERING 313
REMOVALOF THE HYDRAULICTANK 319
REPLACEMENTOF THE ELECTROMAGNETVALVE OF VIBRATION ON THE MACHINE 331
REMOVALOF THE HYDRAULIC LOOPFILTER 335
REPLACEMENT OF FILTER CARTRIDGEAND OIL 339
DISASSEMBLY OF SUCTION STRAINER 345
SCHEMATICS OF THE HYDRAULIC LOOP 349
HYDRAULIC OF DRIVE 352
LINEAR VALVES 354
HYDRAULIC OF VIBRATION 355
HYDRAULIC OF STEERING 358
FLUSHINGAND DRAIN 360
7 CONTROL OF GAS 361
REMOVALOF BOWDEN CABLE OF GAS CONTROL 361
REMOVALOF TRAVEL LEVER ON THE CONTROLPANEL 365
REMOVAL OF TRAVEL PULL ROD 373
8 PLATFORM 383
REMOVALOF THE PLATFORM 383
REMOVALOF RUBBERIZED METALPIECES OFTHE PLATFORM 389
DV201 - DV202 - DV204
Vibratory Rollers
Find manuals at https://best-manuals.com

2
9 THE SEAT 397
REMOVAL OFTHE SWITCH ON THE SEAT 397
10 THE WATER TANK 405
REMOVAL OFTHE FRONTTANK FROM THE FRAME OF THE MACHINE 405
REMOVAL OF THE REAR TANK FROM THE FRAME OF THE MACHINE 409
11 SPRINKLING 415
REMOVAL OFTHE SPRINKLING PUMP 415
12 ROPS FRAME 419
REMOVALOF THE PROTECTIVE ROPS FRAME 419
13 ELECTRICAL WIRING 423
FUSE BOX 425
BATTERIES 427
EXCHANGE BULB 429
ALTERNATOR 435
STARTER 439
SCHEME OF THE ELECTRICALINSTALLATION 443
FONCTIONAL DESCRIPTION 448
14 APPENDICES 453
TEST POSTS 453
TOWING THE MACHINE 455
TROUBLESHOOTING 463
LISTFIXTURES 483
CONTENT
DV201 - DV202 - DV204
Vibratory Rollers
Find manuals at https://best-manuals.com

1 - GENERAL INSTRUCTIONS
3
INTRODUCTION
This series of Vibratory Rollers is suitable for compac-
tion of all kinds of ground and for large and average-
scale site pretaration in highway construction (construc-
tion of highways, railways, airports), in hydro-engineer-
ing (construction of dams), in building construction
(industrial areas, ports), and the like.
These machines are manufactured in compliance with
the latest developments and standards, which ensure
their safe function.
If the machine is used incorrectly, by untrained opera-
tors or for other purposes than those stipulated within,
there is a danger of an accident or damage to the
equipment or injury to personnel.
The main purpose of this manual is to give the informa-
tion necessary for carrying out assembly and disas-
sembly of the machine as well as service repairs of
main assemblies of the equipment. It contains technical
and installation data, instructions on how to adjust the
machine and how to use special tools, fixtures and aids.
The manufacturer continuously seeks to make product
improvements on the basis of experience and latest
developments in the field.
For this reason, the manufacturer may make some
changes in drawings, descriptions and designs in this
manual.
Find manuals at https://best-manuals.com

1 - GENERAL INSTRUCTIONS
4
SAFETY INSTRUCTIONS
GENERAL SAFETY INSTRUCTIONS
The following safety instructions must be observed by
ALL personnel repairing the machine.
1. Repairs may be carried out by skilled, trained and
experienced personnel only.
2. When performing repairs, always use our service
manual. Special instructions for the assembly work
are given in individual chapters of this manual.
3. Before putting the machine into operation familiar-
ize yourselves with the machine controls as
explained in the “Operator’s Manual” and make
sure that you are completely familiar with the
machine.
4. Do not use the machine if you do not fully under-
stand all controls and until this know how the
machine works.
5. Familiarize yourself with the area where you will
work.
6. Do not carry out any redesign work or modifica-
tions on the machine because you could compro-
mise the safety of the equipment.
7. Original parts and accessories have been
designed especially for this machine.
8. Installation and use of spare parts not supplied by
the manufacturer of the machine or not authorized
by them can have negative effects on operational
characteristics and safe operation of the machine.
REPAIRING AND INSPECTING THE MACHINE
1. Wear working clothes and boots.
2. Use gloves when handling oils, fuel or coolant.
3. Protect your eyes with a full face shield when han-
dling the battery.
4. Place the equipment on a flat and firm surface
before starting repair. Secure the machine to pre-
vent spontaneous movement.
5. Secure the frame of the machine and the drum to
prevent rotation using a locking pin and a draw bar.
6. Before starting work remove the starter switch key,
disconnect the batteries and let hot parts cool
down.
7. Attach a "Do not operate" warning note to the
steering wheel and leave it there for the duration of
the service work.
8. Wash the equipment thoroughly. If you use steam,
do not expose electrical components and insula-
tion directly to the steam, otherwise cover them
beforehand.
9. Keep all parts absolutely clean when dismantling,
mounting, and servicing each assembly. Protect
removed parts from getting soiled.
10. Clean the surface of dismantled parts and do the
necessary to ensure adequately dust-free working
conditions and a suitable storage area.
11. Be careful when handling cleaning agents. Do not
use fuel or other easy inflammable materials for
cleaning.
12. Dry the cleaned parts and immediately cover with
anti-corrosive protective oil, never install corroded
parts.
13. Tools, hoists, safety equipment on chains, and
other additional items must be serviceable and in
good condition.
14. Use hoists and fasteners (ropes, chains) that have
sufficient lifting capacity and are in good condition.
15. Make sure that there is enough fresh air supply
when starting up the equipment in an enclosed
area.
Find manuals at https://best-manuals.com

1 - GENERAL INSTRUCTIONS
5
16. Before operating the equipment make sure there is
nobody on the machine or close by. Starting up of
the machine must always be announced with an
audible alarm, also after any pause in operation
before the equipment is restarted. Those present
on the machine and dangerously close by must
leave the machine after the alarm has been
sounded.
17. Do not adjust moving equipment.
18. When working (adjusting) on a running engine,
avoid touching hot and rotating parts. During work
on a running engine, another person must be
present that can easily access the emergency
switch and must be in contact at all times with the
person performing the adjustment, to be able to
switch off the engine immediately when necessary.
19. Use only approved makes of motor, gear and
hydraulic oil and coolant.
WORKING ON HYDRAULIC CIRCUITS
1. Make sure that no hydraulic circuit is under pres-
sure before opening it. Hydraulic oil leaks under
pressure may penetrate your skin and cause seri-
ous injury.
2. Mark all parts, hoses and pipes before removing
them.
3. Do not operate hydraulic pumps and hydraulic
motors without oil.
4. There is danger of being scalded when handling
hot oil.
5. Do not warm oil to temperatures above 160°C
(320°F), oil or its fumes may ignite.
6. For cleaning and wiping hydraulic parts use lint
free material.
7. When reassembling parts use hydraulic oil, not
grease, as a lubricant.
8. Clean screws and bolts carefully before installa-
tion, wash hoses and pipes and blow through them
using compressed air.
9. Always use new seals and packing in sealing
areas during re-installation.
10. Fill new components with hydraulic oil before
installation.
11. Rinse the hydraulic circuit after replacing a hydrau-
lic component; clean the hydraulic reservoir as
well.
12. Replace the oil filter cartridge.
13. Fill the hydraulic circuit with clean oil of the recom-
mended viscosity, but only when the engine has
been stopped.
14. Wipe off excess oil.
15. Check connections for tightness and any oil leaks,
before applying pressure to the system.
16. Do not adjust safety valves.
17. After all work has been finished, recheck all con-
nections and replace all safety items.
18. After finishing the work put all protective devices
back in place.
19. After putting the machine into operation.
•Check the level in the hydraulic reservoir.
•Check the output pressure of hydraulic pumps if
they have been replaced as well as safety valve
pressure. Carry out the measurements at a tem-
perature of 40°C (104°F).
WORKING ON THE FUEL SYSTEM
Mixtures of gasoline and diesel (winter fuel) are as
inflammable as gasoline.
1. Do not refuel in closed areas.
2. Wipe off excess fuel.
3. Do not smoke when working on the fuel system
and do not use open frames. There is a danger
of fire.
Find manuals at https://best-manuals.com

1 - GENERAL INSTRUCTIONS
6
WORKING ON ELECTRICAL WIRING
1. Disconnect the battery when carrying out any
repairs on the charging circuit to avoid accidental
short-circuits.
2. When dismantling, first disconnect the cable from
the negative pole (-), then the cable from the posi-
tive one (+).
3. Do not disconnect batteries when the engine is
running.
4. Connect the “minus” pole of the battery to the
chassis and the “plus” pole to terminal “B+” from
the alternator. Opposite connection will cause the
whole semi-conductor device to be destroyed.
5. When starting with an auxiliary external supply, do
not disconnect the supply before is the battery the
machine is charging. Make sure of the starting volt-
age of the auxiliary external supply, (for 24 V).
6. Do not put the alternator into no-load operation, i.e.
with the wire disconnected from the “+” terminal
and connected to the “D+” terminal.
7. Do not check the presence of voltage in the wire by
sparking it on the chassis of the equipment.
8. Do not do anything that produces sparks.
9. When handling batteries, use protective rubber
gloves and full face protection.
10. Protect your skin and clothes from stains caused
by electrolyte or lead particles.
11. If electrolyte gets into your eyes, rinse them with
running water for 15 minutes. Then see a doctor as
soon as possible.
12. When electrolyte stains your skin or clothes, take
off your clothes, wash the stained area with soapy
water or with a solution of baking soda and water
and see a doctor.
13. In the event of accidentally swallowing electrolyte,
drink as much milk or water as possible or a solu-
tion of milk of magnesia and immediately see a
doctor.
14. Never pour distilled water into the cells unless the
operation of the machine or charging outside the
machine follows. In this case, the battery would
discharge rapidly.
15. Never add sulfuric acid (H2SO4).
16. Do not overturn the batteries because electrolyte
could run out of the air vents in the battery.
17. If acid (electrolyte) is spilled, rinse the area with
water and neutralize it with lime.
18. When the batteries are being charged, hydrogen is
released and, mixed with air, makes an explosive,
easily combustible mixture. Do not use open
flames and do not smoke.
WELDING ON THE MACHINE
Before starting arc welding, disconnect all parts with
semi-conductors from electrical wiring, i.e.:
•engine alternator,
•hourmeter,
•control unit under the instrument panel,
•ground both the supply and the machine that is
being repaired,
•protect the supply point against moisture,
•place the ground terminal close to the welded
joint,
•when parts are welded or when the machine is
in the suspended position, insulate the point of
current transfer to avoid current entering the
hoist, or use a non-conducting rope.
SEALS
1. Always use new seals.
2. You can obtain seals kits in spare part form.
HARDWARE TORQUE
1. Use a torque wrench to obtain correct hardware
torque.
2. Fastening screw and nut are tightened according
to the table.
3. Screw grades are shown normally on the screw
head.
4. Hardware torque is given in the tables.
5. Threaded connections for hydraulics are tightened
as specified in the tables.
6. The given hardware torque specifications are valid
for dry screw threads.
7. Use new self-locking nuts only.
Find manuals at https://best-manuals.com

1 - GENERAL INSTRUCTIONS
7
ENVIRONMENTAL MEASURES AND HEALTH PRECAUTIONS
When repairing the machine, observe the general prin-
ciples of health protection and environment protection,
along with all laws, regulations, and guidelines related
to these problems, as applicable to the territory where
the machine is used.
HYGIENE
1. Oil products, coolants, battery acids, and paints
including thinners can be harmful to your health
and they can cause serious injury.
2. It is necessary to always observe safety and health
instructions enclosed with products and use per-
sonal protective aids when handling them.
3. Personnel in contact with these products during
servicing must observe the general principles relat-
ing to conservation and keep in mind safety and
health guidelines as given by manufacturers of
such products, especially the following:
•protect the eyes and skin when working with
batteries,
•protect the skin when handling oil products,
paint, and coolants,
•workers should wash their hands properly after
finishing their work and apply proper healing
hand lotions,
•when working with the cooling system it is nec-
essary to observe the instructions in the manu-
als supplied with the machine.
4. Oil products, coolants, batteries, and paint includ-
ing organic thinners as well as cleaners and pre-
servatives should be always stored in their original
packaging and properly labeled. Do not store such
products in unlabeled bottles and other containers
because there is a danger of confusion. Confusion
with food or drinks is especially dangerous.
5. If your skin or eyes are accidentally splashed or
fumes inhaled, apply first aid immediately. In case
of accidental consumption of such products see
your doctor immediately.
ECOLOGICAL PRECAUTIONS
1. Contents of machine systems and some parts of
the machine, when no longer in use, represent
great risks to the environment.
2. The following products especially belong to this
category:
•both organic and synthetic lubricating materials,
oils and fuel,
•coolants,
•battery acids and batteries themselves,
•cleaning agents and preservatives,
•all removed filters and filter elements,
•all used and discarded hydraulic and fuel hoses,
rubber - metals and the other elements exposed
to the above products.
3. The above parts and materials must be handled,
after they had been discarded, in accordance with
prevailing national/regional regulations on environ-
mental protection and in conformance with direc-
tives relating to health conservation.
4. When hydraulic liquids, fuel, cooling systems and
their components are being removed it is neces-
sary to prevent spillage on the ground by using
retaining vessels and by plugging all openings.
5. In the event of leakage, the contaminated area-
must be immediately dried with sawdust, or similar
absorbing material.
6. Contaminated dirt must be removed to prevent fur-
ther contamination. The soil and absorbing mate-
rial must be disposed of safely.
Find manuals at https://best-manuals.com

1 - GENERAL INSTRUCTIONS
8
FIRE PRECAUTIONS
1. From a fire risk point of view, the flammable liquids
used are divided into the following risk classes
II. Risk class
- oil
IV. Risk class
- mineral oils
- lubricants
- anti-freeze
2. The place where oil is being changed must not be
situated in an area where there is danger of explo-
sions or fire.
3. Notices showing that smoking and open flames are
not allowed must be installed there.
4. The receptacles used to catch drained flammable
liquids must be of adequate capacity.
5. Portable fire extinguishers must be available.
6. Oil and oil products should be handled in special
containers, e.g.: metal barrels, drums or cans.
7. Liquid containers must be properly shut and sealed
when stored.
8. The containers should have an air vent. They
should be always be stored with the air vent up and
there must be measures taken to prevent leakage.
9. The containers must be labeled with indelible
inscriptions showing their contents and flammabil-
ity class.
Find manuals at https://best-manuals.com

1 - GENERAL INSTRUCTIONS
9
RIGHT, LEFT, FRONT AND REAR OF THE MACHINE
As used in this manual, the terms "right", "left", "front"
and "rear" indicate the sides of the machine as seen from
the operator's seat.
A. FRONT
B. REAR
C. RIGHT-HAND SIDE
D. LEFT-HAND SIDE
A
B
CD
CF02F552
1
0
0 0
0
Find manuals at https://best-manuals.com

1 - GENERAL INSTRUCTIONS
10
TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE
When ordering parts, requesting information or assist-
ance, always give your Dealer the type, serial number
and year of manufacture of your machine.
In the spaces below, write the type, serial number and
year of manufacture of your machine as well as the type
and the serial number of the engine.
MACHINE
(A) Type ..........................................................................
(B) Serial number ..........................................................
(C) Year of manufacturer...............................................
ENGINE
Make and type...............................................................
Serial number ................................................................
CD02E003
2
A
B
C
CS01A520B
3
CD02E004
4
■
Made for CASE
®
Case
STAStavostroj a.s. , __ .#-
Nove Mistro nad metuji, Czech ~c
■
Engine power : kW
Maximum weight : kg

1 - GENERAL INSTRUCTIONS
11
ROPS FRAME
CD02E005
5

1 - GENERAL INSTRUCTIONS
12
TORQUE SPECIFICATIONS
FASTENING HARDWARE
Inspection and re-tightening
1. Regularly check that hardware is not loose.
2. Use torque limiting wrenches to tighten screws and
nuts.
Screws with metric threads
NOTE: Lock nuts may be used a maximum of three
times when approved.
Screw
size
Torque
For screws
5.8 (5 S)
For screws
8.8 (8 G)
For screws
10.9 (10 K)
Nm lb-ft Nm lb-ft Nm lb-ft
M4213243
M5436486
M6 7 5 10 7 14 10
M8 16 12 22.5 17 32.5 24
M1031.52344326246
M12 53 39 75 55 105 77
M14 79 58 118 87 165 122
M16 113 83 165 122 226 167
M18 172 127 245 181 343 253
M20 226 167 314 232 441 325
M22 284 209 392 289 559 412
M24 392 289 549 405 755 557

1 - GENERAL INSTRUCTIONS
13
SCREW TYPE HOSE CONNECTIONS
Screw type connections with “O” Rings
Nm lb-ft
Wrench
size Thread Hose Nominal Min Max Nominal Min Max
14 M12x1.5 6 20 15 25 15 11 18
17 M14x1.5 8 38 30 45 28 22 33
19 M16x1.5 845 38 52 33 28 38
10
22 M18x1.5 10 51 43 58 38 32 43
12
24M20x1.512585065433748
27 M22x1.5 14 74 60 88 55 44 65
15
30M24x1.516746088554465
32 M26x1.5 18 105 85 128 77 63 92
36 M30x2 20 135 115 155 100 85 114
22
41 36x2 25 166 140 192 122 103 142
46 28
50 M42x2 30 240 210 270 177 155 199
50
M45x2 35 290 255 325 214 188 240
M52x2 38 330 280 380 243 207 280
42

1 - GENERAL INSTRUCTIONS
14
PLUGS AND NECKS
Table of tightening torques for necks and plugs with tight-
ening edge, or with flat packing:
Neck torque
ØNmlb-ft
G 1/8“ 25 18
G 1/4“ 40 30
G 3/8“ 95 70
G 1/2“ 130 96
G 3/4“ 250 184
G 1“ 400 295
G 11/4“ 600 443
G 11/2“ 800 590
M 10x1 25 18
M 12x1.5 30 22
M 14x1.5 50 37
M 16x1.5 60 44
M 18x1.5 60 44
M 20x1.5 140 103
M 22x1.5 140 103
M 26x1.5 220 162
M 27x1.5 250 184
M 33x1.5 400 295
M 42x1.5 600 443
M 48x1.5 800 590
6
CS01C502
ØØ
Plugs torque
ØNmlb-ft
G 1/8“ 15 11
G 1/4“ 33 24
G 3/8“ 70 52
G 1/2“ 90 66
G 3/4“ 150 111
G 1“ 220 162
G 11/4“ 600 443
G 11/2“ 800 590
M 10x1 13 10
M 12x1.5 30 22
M 14x1.5 40 30
M 16x1.5 60 44
M 18x1.5 70 52
M 20x1.5 90 66
M 22x1.5 100 74
M 26x1.5 120 89
M 27x1.5 150 111
M 33x1.5 250 184
M 42x1.5 400 295
M 48x1.5 500 369
CS01C503 7
Ø
L l r l
C-
T
l
T
::::J
I -
~
I
1
I
I
I
:
-
,_
-
-
-
-
~
'
-
-
-
-

1 - GENERAL INSTRUCTIONS
15
SERVICING INTRUCTIONS
Respect the maintenance intervals by checking the
hourmeter daily. Before carrying out any service work,
park the machine on flat, firm ground, away from any
obstacles. Unless otherwise specified, all service work
should be carried out with the engine shut down and
the starter switch key removed. It is preferable to wait
for all circuits to cool down before beginning work. Wear
suitable clothing and use appropriate safety equipment.
Clean all grease points before greasing. Clean around
plugs and orifices before adding fluid. No dirt or foreign
matter must be allowed to enter components or circuits. When performing maintenance work on the machine,
place a “Do not operate” label on the front console.
Never leave the operator’s compartment while the
engine is running.
Any modification to this machine without prior authori-
zation could cause serious injury. Do not make any
modifications without authorization. Consult your
Dealer.
IMPORTANT: If you use your machine in particularly
harsh conditions (dusty or corrosive atmosphere), the
servicing intervals should be reduced accordingly.
Take particular care to replace all filters regularly.
Clean filters mean longer engine running life.
Do not pour used oil onto the ground or down a drain.
Stock the oil in sealed containers for collection by a
company which recycles or disposes of it.
HOURMETER
Located under the engine hood, near the battery, the
hourmeter enables servicing operations to be scheduled.
It works in the same way as a clock when the engine is
running.
Servicing intervals are carefully calculated to guarantee
safe and efficient machine operation.
Be sure to carry out all the servicing operations properly,
as defined in this manual.
WARNING
Be sure all the service operations in this section
are carried out punctually at the intervals given, in
order to ensure optimum performance levels and
maximum safety when using the machine.
There is a risk of serious injury if maintenance or
repairs are not performed correctly. If you do not
understand the maintenance procedures, consult
your Dealer.
!
!
WARNING
Before carrying out any service work, proceed as
follows:
- Park the machine on hard, flat ground.
- Shut down the engine and remove the starter
switch key.
- Put blocks under the drums to prevent the
machine from moving.
- Block the machine articulation.
! !
CD02F009
1

1 - GENERAL INSTRUCTIONS
16
SERVICING INTERVAL
PAGE
SERVICE POINTS
INTERVALS IN HOURS
BLEED
CLEAN
REPLACE
CHECK
GREASE
DRAIN
NOTE
4-11 Engine oil level 20 Q
4-14 Fuel tank level 20 Q
4-18 Ail filter restriction warning lamp 20 Q
4-22 Air filter dust ejector 20 Q
4-23 Hydraulic oil level 20 Q
4-25 Hydraulic oil filter obstruction indicator 20 Q
4-27 Drum oil level 20 Q
4-29 Water level (drum sprinkler system) 20 Q
5-1 Lighting and warning devices 20 Q
5-2 Oil cooler 20 Q
4-8 Machine articulations and operator's seat
guide 250
4-32 Sprinkler system filter 250 (H) B
5-3 Engine air intake system 250 (H)
5-3 Radiator 250 (H) 250 (H)
5-4 Vibratory shock absorber nut torque 250 (H)
5-5 Air system intake 250 (H)
6-3 Electrolyte level check 250 P
4-11 Engine oil 500 (B) A
4-11 Engine oil filter 500 (B) A
5-6 Alternator/fan belt tension 500 (B) A
4-15 Fuel pump filter 1000 C
4-15 Fuel filter D1000 (B) C
4-24 Hydraulic fluid 1000 (R)
4-25 Hydraulic oil filter 1000 (R) F, G
4-28 Drums 1000 C
5-4 Shock absorber 1000 C
5-9 Engine valve clearance 1000 C, N
5-13 Fuel system hoses 1000 (S)1000 (C)
5-13 Exhaust 1000 (C)
5-8 Engine alternator and fan belt 3000 J
5-14 Engine/tension roller belt 4500 M
4-17 Fuel tank D
4-18 Air filter element E
4-31 Water tanks D
5-14 Engine belt tension I
5-14 Steering drive belt tension I
5-15 Drum scrapers I
5-16 Cleaning the machine K
5-16 Hardware torque specifications I, L

1 - GENERAL INSTRUCTIONS
17
NOTE A : Replace/Check every 500 hours or every 6
months, whichever comes first.
NOTE B : Or after the first 100 hours during the run-in
period.
NOTE C : Replace/Check every 1000 hours or every
year, whichever comes first.
NOTE D : If necessary.
NOTE E : Clean or replace whenever the restriction
indicator is red or systematically after one
year or cleaning five times.
NOTE F : Clean or replace whenever the restriction
indicator is red or systematically every
1000 hours.
NOTE G : To be carried out also whenever the
hydraulic fluid is replaced.
NOTE H : Every 250 hours or every 3 months, which-
ever comes first.
NOTE I : Check regularly.
NOTE J : Replace every 3000 hours or every 5 years,
whichever comes first.
NOTE K : Once a week minimum.
NOTE L : The self-locking nuts can be used 3 times
only.
NOTE M : Replace every 4500 hours or every 5 years,
whichever comes first.
NOTE N : Check the valve clearance after the first
500 hours during the run-in period.
NOTE P : Check every 250 hours or every 3 months,
whichever comes first or whenever the bat-
tery charge warning light on the front con-
sole stays on after starting the engine.
NOTE Q : Or daily.
NOTE R : Or every 2 years.
NOTE S : Systematically every 2 years.

1 - GENERAL INSTRUCTIONS
18
FLUIDS AND LUBRICANTS
Lubricants must have the correct properties for each
application.
ENGINE OIL
IMPORTANT: Use high quality oil and respect the oil
changing intervals so as to ensure maximum engine life.
Categories of oil to be used : CASE N°1 Multiperform-
ance or Performance or API/CG/CF.
The type of oil to use depends on ambient temperature:
- SAE 15W40: All seasons
- SAE 10W30: Winter
- SAE 5W30: Arctic
The following table gives the temperature ranges for dif-
ferent oils, depending on their viscosity.
(A) Fahrenheit Temperature
(B) Celsius Temperature
(*) Use of an engine oil heater is required
NOTE: Do not put any Performance Additive or other additive in the sump. Oil change intervals shown in this manual
are based on tests carried out on lubricants.
WARNING
The conditions of use for individual fluids and
lubricants must be respected.
!
!
2
A
B
CS02B553
-40 -22 -4
14 68 86 104 122
*
*
-40 -30 -20 -10
00 10 20
30 40 50

1 - GENERAL INSTRUCTIONS
19
GREASE
Use extreme pressure oil, type NLGI grade 2 or CASE
Molydisulfide grease.
FUEL
Use fuel which is to ASTM (American Society for Test-
ing and Materials) D975 standard.
Use grade N°2 fuel. The use of other types of fuel can
result in a loss of power and may cause high fuel con-
sumption.
When the temperature is very cold, the use of a mixture
of N°1 and N°2 fuel is permitted. See your fuel vendor
for winter fuel requirements in your area.
If the temperature falls below the fuel cloud point (point
at which wax begins to form) the wax crystals will cause
power loss or will prevent the engine from starting.
IMPORTANT: In cold weather, fill the fuel tank at the
end of the day’s work, in order to prevent the formation
of condensation.
Long storage can lead to the accumulation of impurities
and condensation in the fuel. Engine trouble can often
be traced to the presence of water in the fuel.
The storage tank must be placed outside and the tem-
perature of the fuel should be kept as low as possible.
Drain off water and impurities regularly.
ANTI-FREEZE/ANTI-CORROSION
Use anti-freeze in all seasons to protect the sprinkling
system from corrosion and any risk of freezing.
For areas where ambient temperature is over -36°C
(-32.8°F), use a blend of 50% ethylene-glycol based
anti-freeze.
For areas where the temperature is below -36°C (-
32.8°F), it is advisable to use a blend of 40% water
and 60% anti-freeze.
HYDRAULIC FLUID
It is indispensable to use a high quality, ISO VG 46 type
hydraulic fluid which is suitable for high pressure appli-
cations.
See the table below showing the choice of oils availa-
ble.
Manufacturer Type of oil
Viscosity class in con-
formance with
ISO 6743/4, DIN 51519
VG 46
Viscosity class in con-
formance with
CETOP RP 91H
HV 46
AGIP AGIP ARNICA 46
ARAL VITAM HF 46
AVIA AVILUB HVI 46
BP BARTRAN HV 46
CASTROL HYSPIN AWH 46
CHEVRON EP 46 HV
ELF HYDRELF 46
ESSO UNIVIS N 46
FINA HYDRAN HV 46
FUCHS RENOLIN MR 46 HV
MOBIL MOBIL DTE 15
ÖMV HLP - M46
SHELL TELLUS T46
TEXACO RANDO OIL HDC2 46
TOTAL EQUIVIS ZS 46