Air TEc RE-46 User manual

PPROFINET fieldbus instructions
Valve Terminal RE-46 PROFINET
Additional fieldbus instructions to the
user manual RE-46
Version: 12/20
Art.-No.: 54-RE-46-EN-PN
STATUS:
ENTWURF

FREIGABEEXEM
P.

FREIG
EGEBE
N
KUNDE:
AIRTEC INTERN
JLE/KH
RT
PROJEKT-
NR. 2390-08-
AS5
ERSTELLER: JLE
DATUM:
16.03.2007
VERSI
ON:
06
BESCHREIB
UNG:
DATENBLATT RE-10 BUSSYSTEME UND AIR-LINK SYSTEM
BEMERKUN
GEN:
ZUR FREIGABE DURCH DEN KUNDEN . TECHN. ÄNDERUNG
VORBEHALTEN!
STATUS:
ENTWURF

FREIGABEEXEM
P.

FREIG
EGEBE
N
KUNDE:
AIRTEC INTERN
JLE/KH
RT
PROJEKT-
NR. 2390-08-
AS5
ERSTELLER: JLE
DATUM:
16.03.2007
VERSI
ON:
06
BESCHREIB
UNG:
DATENBLATT RE-10 BUSSYSTEME UND AIR-LINK SYSTEM
BEMERKUN
GEN:
ZUR FREIGABE DURCH DEN KUNDEN . TECHN. ÄNDERUNG
VORBEHALTEN!
STATUS:
ENTWURF

FREIGABEEXEM
P.

FREIG
EGEBE
N
KUNDE:
AIRTEC INTERN
JLE/KH
RT
PROJEKT-
NR. 2390-08-
AS5
ERSTELLER: JLE
DATUM:
16.03.2007
VERSI
ON:
06
BESCHREIB
UNG:
DATENBLATT RE-10 BUSSYSTEME UND AIR-LINK SYSTEM
BEMERKUN
GEN:
ZUR FREIGABE DURCH DEN KUNDEN . TECHN. ÄNDERUNG
VORBEHALTEN!
STATUS:
ENTWURF

FREIGABEEXEM
P.

FREIG
EGEBE
N
KUNDE:
AIRTEC INTERN
JLE/KH
RT
PROJEKT-
NR. 2390-08-
AS5
ERSTELLER: JLE
DATUM:
16.03.2007
VERSI
ON:
06
BESCHREIB
UNG:
DATENBLATT RE-10 BUSSYSTEME UND AIR-LINK SYSTEM
BEMERKUN
GEN:
ZUR FREIGABE DURCH DEN KUNDEN . TECHN. ÄNDERUNG
VORBEHALTEN!

2
Content
1. General __________________________________________________ 5
2. Electrical data_____________________________________________ 7
3. Connections and elements of the RE-46 PROFINET _____________ 8
3.1 Connections of the RE-46 PROFINET (Front view)..........................8
3.2 Indicators and elements of the RE-46 PROFINET (top view)........10
3.3 Indictator LEDs fieldbus status (PROFINET)..................................11
3.3.1 Inicator LEDs for Link & Activity Status (P1 L/A & P2 L/A).......12
3.3.2 Indicator LEDs for module status (MD OK & MD ERR)............12
3.3.3 Indicator LEDs for PROFINET Status (FB OK & FB ERR).......12
3.4 Arrangement of valves + solenoids ................................................13
3.5 Controlling the valves by a PLC or IPC ..........................................14
4. Installation of the RE-46 CANopen___________________________ 15
4.1 IP protection code ............................................................................15
4.1.4 IP protection code against dust (first digit)...............................15
4.1.5 IP protection code against water (second digit) .......................15
4.2 POWER cable....................................................................................16
4.3 PROFINET cables .............................................................................17
4.5 Fieldbus topology.............................................................................18
4.5.1 Structure of the fieldbus...........................................................18
4.5.2 EMC-Considerations................................................................19
5. Commissioning the RE-46 PROFINET ________________________ 20
5.1 Electrical connections......................................................................20
5.2 Commissioning the PROFINET Controller .....................................22
5.3 Commissioning the PROFINET-Device...........................................26
5.4 Trouble shooting ..............................................................................39
6Contact and support _________________________________________ 40

3
Used abbreviations and their explanations
API .................................................................................Application Process Identifier
Byte wise .....................................................Data is handled as units of 1 byte (8 bits)
Controller............................................................................................PROFINET Master
DAP .....................................................................................................Data Access Point
Device ................................................................................................... PROFINET Slave
EMC................................................................................... electromagnetic compliance
FB .................................................................................................................... Fieldbus
GSDML-File ........................................General Station Description File (XML-Format)
HF ............................................................................................................. Hi frequency
IPC ..............................................................................................................Industrial PC
I/O ......................................................................................................Input/Output Data
LED ..................................................................................................Light emitting diode
LSB ................................................................................Least significant bit (of a byte)
MSB.................................................................................Most significant bit (of a byte)
Offline ................................................................... No data exchange between devices
Online.....................................................Data exchange between devices established
PLC ....................................................................................Programmable logic control
Valve station............................................................................ Slot for a solenoid valve
Revision 00 29.03.18 Author: JLE
Revision 01 09.12.20 Author: MBR
Subject to change without notice in the course of
technical improvement.

4
Used depictions in these instructions
Normal text Normal text
Text + bold face Emphasis
Text + bold face + italics Proper names
Hyperlinks Reference to other text areas
ADVICE/HINT:
Text….
Advices in a green box do not have any safety-relevant importance. The background colour
is just a help to find important information easier.
ADVICE:
Text…..
Advices in a yellow box have a low safety-relevant importance, but disobeying these ad-
vices may lead to damages at the valve terminal or its periphery.
WARNING:
Text….
Warnings in a red box have a high safety-relevant importance. Disobeying these warnings
may lead to serious damages of the valve terminal, its periphery or even harm human be-
ings.
Text
Text in a red frame is any other important information like formulas etc.

5
1. General
The pneumatical data and the mounting of the RE-46 PROFINET are identical to the RE-
46 Multipin version.
WARNING:
For installation and commissioning of the pneumatic part of the valve ter-
minal, please read the “Instructions for use Valve terminal RE-46”
(Article-No. 54-RE-46-GB)
Please consider the safety hints in this user manual
HINT:
These instructions are to be considered as a supplement to the standard user
manual for the RE-46. They describe especially the bus specific settings and
methods for PROFINET fieldbus system.
HINT:
The device description file (GSDML) can be found at: www.airtec.de

6

7
2. Electrical data
RE-46 PROFINET
Parameter
Value
Valve Stations
6, 8, 10, 12 ... 24
Fieldbus connectors
2 x M12 5-pin female D-coded
Power connector
M12 5-pin male A-coded
Power consumption (each sole-
noid)
1 W (solenoid) plus 0,3 W for the status LED
Power consumption of the
fieldbus system
2,9 W at 24 V DC
Address setting
DHCP / manually by DCP-Protocol
Voltage
DC 24 V ±10%
Total current
No valves activated: approx. 120 mA
Valves activated: depending on the numer acti
vated valves
Bitrate
100 Mbit/s (Fast-Ethernet)
Status indicators at the fieldbus
system
24V_1 (LED Green)
24V_2 (LED Green)
24V_3 (LED Green)
P1 L/A (LED Green)
P2 L/A (LED Green)
MD OK (LED Green)
MD ERR (LED Red)
FB OK (LED Green)
FB ERR (LED Red)
Status indicators at the valves
14/12 (LED Yellow) solenoid active

8
3. Connections and elements of the RE-46 PROFINET
3.1 Connections of the RE-46 PROFINET (Front view)
1 Flange header M12 5-pin A-coded (POWER)
Pin
Designation
Description
1
+24V
Supply voltage for bus electronics
Fuse: 1A slow blow
2
+24V_1
Supply voltage for valves 1-12 (solenoids1-24)1
Fuse: 3,15A slow blow
3
GND
Ground for +24V, +24V_1, +24V_2
4
GND
Ground for +24V, +24V_1, +24V_2
5
+24V_2
Supply voltage for valves 13-24 (solenoids 25-48)2
Fuse: 3,15A slow blow
2 + 3 Flange receptacle M12 4-pin D-coded (PROFINET Port 1 + Port 2)
Pin
Designation
Description
1
TD+
Transmit Data +
2
RD+
Receive Data +
3
TD-
Transmit Data -
4
RD-
Receive Data -
1
This pin should be powered always. Otherwise the solenoids will not work.
2
This pin has to be powered if the valve terminal has more than 12 valve stations. Otherwise it is not necessary to apply
power.
1
2
3
6
4
7
5
8
9

9
HINTS:
For the installation of the PROFINET network use PROFINET compliant cable links
only!
Detailed information can be read at the following site:
http://www.profibus.com/ (Cabling and Interconnection Technology / Order No.: 2.252)
4 Compressed air supply for all valves (connection 1)
5 Grounding connection (PE) at the valve terminal. After mechanical installation,
connect a grounding strap to the grounding screw at the left front side of the
valve terminal. This screw is marked with a ground symbol. Connect the other
end of the strap to a well grounded metal conductor.
6 Air outlet (connection 2)
7 Air outlet (connection 4)
8 Connection for external control air (connection E1). This connection is normally
sealed with a plug. Control air is drawn from connection 1. For special operating
conditions (pressure level below 3 bars), the control air can be supplied here
9 Connection for secondary compressed air supply (connection 1 right side). This
connection is normally sealed with a plug.
Secondary air supply has to be connected, if the valve terminal has an internal
pressure zone splitting (option) or if very high air flow rates are required. (see
chapter 8.4 in "Instructions for use Valve terminal RE-46")

10
3.2 Indicators and elements of the RE-46 PROFINET (top view)
10 Cover:
This cover normally can be removed to set manually the fieldbus address of the
RE-46. For PROFINET no manual address setting is required! Anyway this cover
may not be removed to guarantee IP65 protection code.
11 Indicator LEDs bus status (PROFINET):
These LEDs signalize the status of the bus system and the valve terminal. De-
tailed description see chapter 3.3
12 Indicator LEDs valves:
LED 14 on: valve is in position 14, i. e. air flows from connection 1 to
connection 4
LED 12 on: valve is in position 12, i. e. air flows from connection 1 to
connection 2
The number of LEDs and the designation can vary for each valve type. For pneu-
matical function of the valve see printed symbol on the front side of the valve.
LEDs off: valve is in idle position
13 Air outlet 82
At this connection the control air for the solenoids is exhausted (connection 82).
To reduce the noise for exhausting air use a silencer or connect a tube.
14 Air outlet 3
At this connection the compressed air of the valves is exhausted (connection 3).
To reduce the noise for exhausting air use a silencer.
15 Air outlet 5
At this connection the compressed air of the valves is exhausted (connection 5).
To reduce the noise for exhausting air use a silencer.
16 Air outlet 84
At this connection the control air for the solenoids is exhausted (connection 84).
To reduce the noise for exhausting air use a silencer or connect a tube.
10
12
11
16
15
14
13