Aircraft KAR 3x1,5/10 User manual

KAR 3x1,5 / 10
Operating Instructions
KAR 3x1,5 / 10
KAR-SERIES
Cable Reel
KAR 3x1,5 / 15

2KAR-Series | Version 1.02
Imprint
Product identifiation
Cable Reel Item number
KAR 3x1,5 / 10 2161010
KAR 3x1,5 / 15 2161015
Manufacturer
AIRCRAFT
Kompressorenbau und Maschinenhandel GmbH
Gewerbestraße Ost 6
A-4921 Hohenzell
Phone: ++43 (0) 7752 70 929 - 0
Fax: ++43 (0) 7752 70 929 - 99
E-Mail: [email protected]
Internet: www.aircraft.at
Sales Germany
AIRCRAFT - Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Straße 26
D-96103 Hallstadt/Bamberg
Fax: [phone]
E-Mail: [e-mail]
Internet: www.aircraft-kompressoren.com
Indications regarding to operating instructions
Genuine operating instructions
Edition: 01.07.2020
Version: 1.02
Language: English
Author: ES
Indications regarding to copyright
Copyright © 2020 AIRCRAFT Kompressorenbau und
Maschinenhandel GmbH, Hohenzell, Austria.
The contents of these operating instructions is the sole
property of the company AIRCRAFT Kompressorenbau
und Maschinenhandel GmbH.
Passing on as well a copying of this dokumen, the use
and distribution of this document, the use and distribu-
tion of its content are prohibited if not explicitly permitt-
ted. Contraventions are liable to compensation.
Subject to technical modifications and error.
Content
1 Introduction ........................................................... 3
1.1 Copyright ........................................................... 3
1.2 Customer service...............................................3
1.3 Limitation of liability............................................ 3
2 Safety...................................................................... 3
2.1 Symbol explanation ........................................... 3
2.2 Personal protective equipment .......................... 3
2.3 Allgemeine Sicherheitshinweise ........................ 4
3 Intended Use.......................................................... 4
4 Technical Data ....................................................... 4
4.1 Type plate.......................................................... 4
5 Transport and Assembly ...................................... 5
5.1 Transport ........................................................... 5
5.2 Assembly ........................................................... 5
6 Description of device ............................................ 6
7 Utilization ............................................................... 6
8 Care and maintenance.......................................... 6
9 Disposal, recycling of old equipment.................. 6
9.1 Decommission ................................................... 6
9.2 Disposal of electrical equipment........................6
10 EU Declaration of conformity............................. 7
11 Spare parts........................................................... 7
11.1 Spare parts order.............................................7
11.2 Spare parts drawing.........................................8
12 Notes .................................................................... 9

Introduction
KAR-Series | Version 1.02 3
1Introduction
You have made a good choice by purchasing the cable
reel made by AIRCRAFT.
Read the operating instructions thoroughly before commissio-
ning and keep them in a safe place.
They will inform you about the proper commissioning,
the intended use as well as the safe and efficient opera-
tion and maintenance of your device.
The operating instructions are part of the device. Always
keep this operating manual at the place of use of the ca-
ble reel. In addition, observe the local accident preven-
tion regulations and general safety regulations for the
area of application of the cable reel.
1.1 Copyright
The contents of this instruction manual are protected by
copyright. Their use is permitted within the scope of
using the device. Any other use is not permitted without
the written consent of the manufacturer.
We apply for trademark, patent and design rights to pro-
tect our products, provided this is possible in individual
cases. We emphatically oppose any infringement of our
intellectual property.
1.2 Customer service
Please contact your dealer if you have questions on your
device or you need technical advice. They will help you
with specialist information and expert advice.
Austria:
AIRCRAFT Kompressorenbau und Maschinenhandel
GmbH
Gewerbestraße Ost 6
A-4921 Hohenzell
Phone: [phone]
Fax: [phone]-99
E-Mail: [email protected]
Internet: www.aircraft.at
Germany:
Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
Repair-Service:
Fax: [phone]-111
E-Mail: [e-mail]
Spare parts orders:
Fax: [phone]-119
E-Mail: [e-mail]
We are always interested in valuable experience and
knowledge gained from using the application, which then
could be shared and be valuable to develop our products
even further.
1.3 Limitation of liability
All information and notes in these operating instructions
were summarised taking the applicable standards and
rules, the state-of-the-art and our longterm knowledge
and experiences into consideration.
In the following cases the manufacturer is not liable for
damages:
- Non-observance of the operating instructions,
- inappropriate use,
- Use of untrained staff,
- unauthorised modifications,
- technical changes,
- Use of not allowed spare parts.
The actual scope of delivery may deviate from the expla-
nations and presentations described here in case of spe-
cial models, when using additional ordering options or
due to latest technical modifications.
The obligations agreed in the delivery contract, the gene-
ral terms and conditions as well as the delivery conditi-
ons of the manufacturer and the legal regulations at the
time of the conclusion of the contract are applicable.
2 Safety
This chapter provides an overview of all important safety
packages for the protection of persons and for safe and
trouble-free operation. Further task-related safety in-
structions are contained in the sections on the individual
life phases.
2.1 Symbol explanation
Safety instructions
Safety instructions in this manual are identified by sym-
bols. The safety instructions are introduced by signal
words which express the extent of the hazard.
2.2 Personal protective equipment
The personal protective equipment is intended to protect
persons from adverse effects on safety and health at
work. The personnel must wear personal protective
equipment during the various work on and with the de-
vice, which is separately indicated in the individual secti-
ons of this manual.

4KAR-Series | Version 1.02
Intended Use
Personal protective equipment is explained in the follo-
wing section:
2.3 Allgemeine Sicherheitshinweise
- Always keep the cable reel and its working environ-
ment clean. Provide adequate lighting.
- Keep children and people unfamiliar with the cable
reel away from their working environment.
- Before each use, make sure that no parts are dama-
ged on the cable reel. Damaged parts must be re-
placed immediately to avoid sources of danger.
- Please observe the safety labels. If the labels are not
immediately visible and understandable at first look,
the cable reel must be taken out of operation until
the new labels are attached.
- The plug must be compatible with the socket. Never
change the plug. Do not use an adapter plug.
- When you pull the cable from the cable drum, pull
only on the cable itself and not on the device or tool
to which the cable is connected.
- Do not use the cable reel in rain or damp environ-
ments.
- Do not open the drum spring mechanism. The spring
may pop out when opening the case and cause in-
jury.
- Disconnect the power plug before starting assembly,
cleaning and maintenance work.
3 Intended Use
The device is used exclusively for unwind and rewind the
electric cable and for connection to the 230 V power sup-
ply system and matching consumers. Intended use also
includes compliance with all information in these instruc-
tions. Any use beyond the intended use or any other use
is considered misuse.
For structural and technical changes to the device, the com-
pany Stürmer Maschinen GmbH assumes no liability.
Claims of any kind due to damage due to improper use are
excluded.
4 Technical Data
4.1 Type plate
Fig. 1: Type plate KAR 3x1,5 / 10
Protective gloves
The protective gloves protect the hands from shar-
pedged components as well as from friction, abrasi-
ons or deeper injuries.
Safety boots
The safety shoes protect the feet against bruising.
falling parts and slipping out onto the surface.
Protective clothing
The protective clothing is tight-fitting clothing with low
tear resistance.
WARNING!
Danger in case of misuse!
Misuse of the device can lead to dangerous situati-
ons.
- Only operate the device in the power range speci-
fied in the technical data.
- Never bypass or override the safety devices.
- Only operate the device in a technically perfect con-
dition.
KAR 3x1,5 / 10 KAR 3x1,5 / 15
Cable length 10+1 m 15+1 m
Cable cross section H05RR-F / 3Gx1.5mm²
Power:
cable rolled up
cable rolled out
1500W
3200W
1500W
3200W
Mounting height 1,2 - 1,5 m
Dimensions [LxWxH)
approx.
280x120x270 mm
Weight approx. 4 kg 5,5 kg

Transport and Assembly
KAR-Series | Version 1.02 5
5 Transport and Assembly
5.1 Transport
Improper transport of individual devices, unsecured de-
vices stacked on top of each other or next to each other
in packed or already unpacked condition is accident-
prone and can cause damage or malfunctions for which
we do not grant any liability or guarantee.
Transport the scope of delivery secured against shifting
or tilting with a sufficiently dimensioned industrial truck to
the installation site.
General risks during internal transport
Devices may only be transported by authorized and qua-
lified persons. Act responsibly during transport and al-
ways consider the consequences. Refrain from daring
and risky actions.
Gradients and descents (e.g. driveways, ramps and the
like) are particularly dangerous. If such passages are
unavoidable, special caution is required.
Before starting the transport check the transport route for
possible danger points, unevenness and disturbances
as well as for sufficient strength and load capacity.
Danger points, unevenness and disturbance points must
be inspected before transport. The removal of danger
spots, disturbances and unevenness at the time of trans-
port by other employees leads to considerable dangers.
Careful planning of internal transport is therefore essential.
5.2 Assembly
Requirements for the installation site
The installation location must be near a grounded power
outlet!
The cable reel must be mounted on a stand, beam or a
stable support. The support must be able to bear the
weight of the cable reel and the load from use.
Step 1: Select a suitable position on the support.
Step 2: Mark and drill 2 holes that correspond to the ho-
les in the wall mount.
Step 3: Mount the bracket to the support with the screws.
Step 4: Align the holes on the cable reel housing with the
hole on the bracket. Insert a 3/8" diameter screw
into the holes in the bracket and drum housing.
Step 5: Make sure that the device is firmly attached to
the surface.
Step 6: Plug the power plug of the cable reel into a pro-
perly installed power outlet.
CAUTION!
Injuries caused by parts falling over or off a forklift,
pallet truck or transport vehicle.
Only use means of transport that can carry the total
weight and are suitable for it.
CAUTION: DANGER OF TIPPING!
The device may be lifted unsecured by a maximum
of 2cm.
Employees must be outside the danger zone, the
reach of loads. Warn employees and, if necessary,
advise employees of the hazard.
Use protective gloves!
Wear protective clothing!
ATTENTION!
Dangerous voltage!
- Only operate the device in a technically perfect con-
dition.
- Disconnect the power plug after use.

6KAR-Series | Version 1.02
Description of device
6 Description of device
Fig. 2: Description of device
1 Power cord
2 Wall mounting bracket
3 Hose reel
4 Protective cap
5 Extension cable with plug-socket
7 Utilization
Pull the cable out of the cable reel to the desired length.
When you stop pulling, the cable will hold its position.
To rewind the cable, briefly pull the cable to release the
rewind lock and allow the cable to slowly rewind into the
reel.
8 Care and maintenance
All plastic parts and painted surfaces should be cleaned
with a soft, damp cloth and some neutral detergent.
Check the mounting parts regularly for stability and da-
mage.
After maintenance, repair and cleaning work, check that
all coverings and protective devices are properly
reinstalled.
9 Disposal, recycling of old equipment
In the interest of the environment, care must be taken to
ensure that all components of the device are disposed of
in the proper and authorized way.
9.1 Decommission
Disused devices must be taken out of operation immedi-
ately and professionally in order to avoid later misuse
and danger to the environment or persons.
Step 1: If necessary, disassemble the equipment into
handleable and recyclable assemblies and com-
ponents.
Step 2: Dispose of the equipment components and ope-
rating materials in the appropriate disposal chan-
nels.
9.2 Disposal of electrical equipment
Electrical equipment contains a large number of recycla-
ble materials and environmentally harmful components.
These components must be disposed of separately and
properly. In case of doubt, contact the municipal waste
disposal service.
If necessary, use the services of a specialized waste dis-
posal company for processing.
The symbol on the product or its packa-
ging indicates that this product should not
be treated as normal household waste,
but should be handed in at a collection
point for the recycling of electrical and
electronic equipment. By helping to dis-
pose of this product correctly, you will
help protect the environment and the health of those
around you. The environment and health are endange-
red by incorrect disposal. Material recycling helps to re-
duce the consumption of raw materials. For more infor-
mation about recycling this product, contact your local
authority, municipal waste disposal service or the shop
where you purchased the product.
ATTENTION!
Danger of electric shock!
Unplug the device before cleaning it.
DANGER!
All work on electrical systems may only be carried
out by qualified personnel who have been trained for
this purpose and are familiar with the resulting risks.
2
1
5
3
4

EU Declaration of conformity
KAR-Series | Version 1.02 7
10 EU Declaration of conformity
Manufacturer/distributing company:
Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
hereby declares that the following product
Product group: AIRCRAFT® Drucklufttechnik
Machine type: Cable Reel
Designation *: KAR 3x1,5 / 10
KAR 3x1,5 / 15
Item number *: 2161010
2161015
Serial number *: __________________
Year of manufacture *: 20_____
complies with all the relevant provisions of the Directives
applied (hereinafter), including the amendments made to
them at the time of this declaration.
Relevant EU Directives:
2014/35/EU Low Voltage Directive
2012/19/EU WEEE Directive
2011/65/EU RoHS Directive
The following harmonized standarts were applied:
DIN EN 61242:2016-12
Electrical accessories - Cable reels for household and si-
milar purposes
Responsible for documentation:
Kilian Stürmer, Stürmer Maschinen GmbH,
Dr.-Robert-Pfleger-Str. 26, D-96103 Hallstadt
Hallstadt, 16.06.2020
______________________
Kilian Stürmer
Manager
*fill these fields according to the information on the type plate
11 Spare parts
11.1 Spare parts order
The spare parts may be purchased with the authorised
dealer or directly with the manufacturer. Please find the
corresponding contact data in Chapter 1.2 Customer
service.
Indicate the following basic information for requests or
orders of spare parts:
- Type of device
- Item No.
- Position No.
- Year of construction:
- Quantity
- Required mode of dispatch (mail, freight, sea, air,
express)
- Address of dispatch
Spare part orders which do not include the above indica-
tions may not be taken into consideration. If the indicati-
ons regarding the mode of dispatch are missing, the pro-
duct is dispatched at the discretion of the supplier.
Information on the device type, article number and year
of construction can be found on the nameplate, which is
attached to the device.
Example
The bracket for the cable reel KAR 3x1,5 / 10 must be
ordered. The bracket has in the spare parts drawing the
number 12.
When ordering spare parts, send a copy of the spare
parts drawing with marked component (bracket) and
marked position number (12) to the authorized dealer or
to the spare parts department and provide the following
information:
- Type of device: Cable Reel KAR 3x1,5 / 10
- Item number: 2161010
- Position number: 12
Item number of your device:
Cable Reel KAR 3 x1,5 10 Meter: 2161010
Cable Reel KAR 3 x1,5 15 Meter: 2161015
DANGER!
Risk of injury through the use of incorrect
spare parts!
Dangers may result for the user and damages as well
as malfunctions may be caused by using wrong or
damaged spare parts.
- Only use original spare parts of the manufacturer or
spare parts admitted by the manufacturer.
- Always contact the manufacturer in case of uncerta-
inties.
Tips and recommendations
The manufacturer's warranty is void if non-approved
spare parts are used.

8KAR-Series | Version 1.02
Spare parts
11.2 Spare parts drawing
The following drawings should help in case of service to identify necessary spare parts.
Fig. 3: Spare parts drawing KAR 3x1,5 / 10 and KAR 3x1,5 / 15

Notes
KAR-Series | Version 1.02 9
12 Notes

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