airmaster AM 150 User manual

1 .22.33
AM 150 .300 .500 .800
INSTALLATION

SAFETY INSTRUCTIONS
WARNINGS
Place of installation and serial numbers (S/N):
Type:
Delivery date:
Place of installation:
S/N of Air handling unit:
S/N of Cooling Module:
This Manual must be read before installing the
Airmaster air handling unit. Following this Manual
will ensure this product is operated correctly.
The installation engineer is responsible for
ensuring that the unit is installed according to
current regulations and standards.
When installing the air handling unit in a room
with a re or stove drawing air from the room, all
applicable provisions must be observed.
The unit should not be installed in rooms with
abrasive particles or ammable or corrosive gas
in the air, in wet rooms or explosion-protected
rooms.
The unit should not be used without the lters
specied in the Operator’s Manual.
The manufacturer cannot be held liable for dam-
age arising from use or installing in contravention
of these instructions.
The manufacturer reserves the right to make
changes without notice. All values stated are
nominal values and can be affected by local
conditions.
Failure to observe the warnings indicated by a
danger symbol implies a risk of personal injury
or damage to property.
This manual relates to the Airmaster unit it
accompanies plus all equipment, and must be
given to and saved by the unit’s owner.
All necessary data and guides to network integra-
tion can be downloaded from www.airmaster-as.
com.
Service covers may not be opened without
rst disconnecting the unit’s power supply and
preventing use.
The unit may not be started up until all service
covers and grates on duct connections have
been installed.

Table of Contents
1. General Information................................................................................................................................................................................5
2. TechnicalSpecications .......................................................................................................................................................................6
3. Installation .................................................................................................................................................................................................6
3.1. Positioning of the Air Handling Unit..................................................................................................................................................................6
3.2. Ceiling Brackets.............................................................................................................................................................................................................7
3.3. Installation of Wall Frames and the Drilling of Duct Holes.................................................................................................................8
3.4. Installation of the Cooling Module CC 500 or 800............................................................................................................................. 10
3.5. Installation of the Air Handling Unit AM 500 and 800 to the wall frame or cooling module.................................... 11
3.5.1. Installation with Ceiling Frame .........................................................................................................................................................12
3.6. Installation of the Air Handling Unit AM 150, AM 150 with CC 150 (Cooling Module) and AM 300 ................... 13
3.6.1. Assembling the AM 150 and CC 150 before installation ............................................................................................... 13
3.6.2. Installation of the Air Handling Unit.............................................................................................................................................. 13
3.6.3. Installation with Ceiling Frame ........................................................................................................................................................ 14
3.6.4. Installation of the Service Cover.................................................................................................................................................... 14
3.7. Ducts and Grilles......................................................................................................................................................................................................... 15
3.8. Roof Cap.......................................................................................................................................................................................................................... 15
3.9. Sealing the Gaps Around Ducts ....................................................................................................................................................................... 15
3.10. Jointing against the ceiling .................................................................................................................................................................................. 16
3.11. Fitting of Panels.......................................................................................................................................................................................................... 16
3.12. Installation Check...................................................................................................................................................................................................... 16
3

Appendix1 DimensionalDrawings .....................................................................................................................................................17
AM 150, AM 150 - CC (with Cooling Module) and AM 300.............................................................................................................................17
AM 500 and 800 H .................................................................................................................................................................................................................. 18
AM 500 and 800 V .................................................................................................................................................................................................................. 19
AM 500 and 800 DIDE..........................................................................................................................................................................................................20
AM 500 and 800 H - CF (Ceiling Frame).....................................................................................................................................................................21
AM 500 and 800 V - CF (Ceiling Frame)....................................................................................................................................................................22
AM 500 and 800 H - CC (with Cooling Module)....................................................................................................................................................23
AM 500 and 800 HDIDE - CC (with Cooling Module)........................................................................................................................................24
Isometric View.............................................................................................................................................................................................................................25
Model Versions AM 500 and 800..................................................................................................................................................................................29
Appendix2 AdditionalDimensions....................................................................................................................................................30
Connections AM 500 ............................................................................................................................................................................................................ 30
Connections AM 500 - CC .................................................................................................................................................................................................. 31
Connections AM 800 ............................................................................................................................................................................................................. 31
Connections AM 800 DIDE ................................................................................................................................................................................................32
Connections AM 800 - CC..................................................................................................................................................................................................32
Connections AM 800 DIDE - CC .....................................................................................................................................................................................33
Ceiling Bracket, Angle.............................................................................................................................................................................................................33
Ceiling Bracket, Adjustable.................................................................................................................................................................................................33
Postioning of the Ceilling Brackets................................................................................................................................................................................34
AM 500 and 800.......................................................................................................................................................................................................34
AM 500 and 800 with Cooling Module (CC) ...........................................................................................................................................34
Postioning of the Ceilling Frame..................................................................................................................................................................................... 35
AM 500 and 800...................................................................................................................................................................................................... 35
4

5
< 80°
< 60s
1. General Information
Scope of Delivery:
The Airmaster air handling unit is packed on a pallet in one
or more cardboard boxes. All individual parts can be found
in the box(es), depending on the customer’s order.
Please check the delivery before installation. The most
important parts are shown below. The scope of delivery
can be seen from the delivery note.
1. Airmaster air handling unit (AM)
2. Wall frame (tted for 1. or 3.)
3. Cooling module (CC - optional)
Cooling modules must be stored and transported on
the case cover. The unit may, however, be tipped up to
80 degrees for up to 60 seconds.
4. Panel set (a set consists of one to three long panels
and double that number of short panels)
5. Ceiling ttings (optional)
6. Control panel
Airlinq Viva Airlinq Orbit
or
7. Set of pipes (optional)
8. Grilles (optional)
9. Operator’s Manual (for programming) and Mounting
Instructions and Installation Manual (for installa-
tion);
to be handed over to the owner!


6
kg 53 85 108 156,5
kg 82 - 190,8 257,2
RAL - - 9010 9010
RAL 9010 9010 7024 7024
mm
2. Technical Specications
AM 150 AM 300 AM 500 AM 800
Weight, Standard unit
Weight, Standard unit + Cooling module
Colour, Panel
Colour, Case
Dimensions
See “Dimensional Drawings”
3. Installation
The installation engineer is responsible for ensuring that
the Airmaster air handling unit is properly secured in a
horizontal position.
The installation engineer is responsible for ensuring that
any existing functions in the wall/ceiling (e.g. vapour barrier)
are restored and fully functional once the unit has been
installed.
Read this section “Installation” fully before starting
installation!
3.1. Positioning of the Air Handling Unit
The diagram below shows the most important dimensions
relating to the positioning of the unit.
B
A
C
E
F
D
J
H
G
A: Extraction (may also be on the right side of the unit)
B: Distance from ceiling: Max. 50 mm
C: Min. distance from wall: 0.5 m
D: External CO
2
sensor
E: Approximately 1 m
F: Approximately 2 m
G: Free space for maintenance work min. 0.95 m
H: External PIR sensor
J: Approximately 2,25 m (1,8-2,5 m)
A CO
2
sensor must not be tted close to a window or door.
A smoke detector must not be too close to the inlet air
ow and extract air ow.

7
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3.2. Ceiling Brackets
The purpose of the ceiling brackets is to hold a wall-mounted
unit in place when the attachment to the wall frame alone
does not provide sufcient support. This is the case, for
example, when the unit is equipped with a cooling module,
when the wall is not sufciently sound or when the unit is
to be tted in a free-suspended position. Not at the AM
150 and AM 300.
The holes for securing the ceiling brackets are at the top
of the unit and the cooling module on both sides. In this
connection, see “Appendix 1 Dimensional drawings” or
“Appendix 2 Additional Dimensions”.
If ceiling brackets are used, the distance from the wall
frame/unit to the ceiling must be adjusted as the ceiling
brackets protrude over the top edge of the unit by up to
30 mm!

8
3.3. Installation of Wall Frames and the
Drilling of Duct Holes
NB! The air handling unit must be mounted on a solid
supporting base by using all possible attachment points.
If the wall itself is not sufciently solid, the air handling
unit can be additionally fastened to the ceiling pursuant
to “Appendix 1 Dimensional Drawings’ and “Appendix 2
Additional Dimensions’.
NB! If the air handling unit is not properly afxed, there
is a high risk of the air handling unit disengaging from its
attachment ttings and falling down. This constitutes a
risk of damaging materials and/or causing serious personal
injury.
NB! The attachment material will depend on the supporting
base and the air handling unit and must be suitable for
properly supporting the unit’s weight of up to 257 kg on
the supporting base.
The wall to which the unit is tted must have an even
surface. If the surface is too uneven, tting of the frame
may be out of true. This may lead to leaks and an increased
noise level during operation of the unit.
It is recommended that the duct holes be drilled 10-15 mm
larger than indicated on the drawings as this will allow for
subsequent insulation, will prevent direct contact with the
wall, and will allow for a vapour barrier etc. to be restored.
A rubber diaphragm for restoration of the function of the
vapour barrier is optional available and can be delivered
by Airmaster.
Duct holes in the wall must have an outward downward
gradient of 1-2% to prevent heavy rain from entering the
unit.
The holes for the roof ducts must be made oval to be able
to install the unit. “Appendix 1 Dimensional drawings’.
1. Hold the wall frame against the wall under the ceiling.
AM/AM+CC 150, 300 500, 800
Distance (A) wall frame
to ceiling [mm]
0 0
Optical air gap between
unit and ceiling [mm]
14 7,5
If the air gap (L) needs to be increased, e.g. if the unit is to
be installed with ceiling ttings (see also sections “Ceiling
Brackets” and “Appendix 2 Additional Dimensions”), distance
(A) should be increased.
2. Mark all holes and the top edge and left edge of
the wall frame on the wall. Trial t the wall frame
if necessary.

9
1
1
2
1
1
11
2
2
2
2
Only AM 150 and AM 300:
4. Drill the holes for the ducts and the frame (1, 2 or
1+2) in accordance with “Dimensional Drawings”.
5. Fit the frame in a horizontal position. (1, 2 or 1+2).
3. Mark the holes for the ducts according to
“Appendix 1 Dimensional Drawings”.
4. Drill all marked holes.
AM 150 and AM 300: See below.
5. Fit the wall frame.

10
3.4. Installation of the Cooling Module
CC 500 or 800
The cooling module has to be adjust into a horizontal
position.
1. Drill, if relevant, any holes for the ceiling brackets
according to the dimension drawings in “Appendix
2 Additional Dimensions” and attach the ceiling
brackets
2. Appropriate lifting equipment is used to lift the
cooling module into place on the wall frame.
We would point out that, when lifting the cooling module
a protective underlay must be placed beneath the service
cover to prevent scratches to the service cover. This
underlay may for example be strong, clean cardboard or
equivalent.
3. Press the cooling module against the wall frame
and use the accompanying bolts to screw it tightly
to the frame and, if relevant, to the ceiling brackets.