airmaster TIGER 8/510 Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
01/13
50L AIR COMPRESSOR
MODEL NO: TIGER 8/510
PART NO: 2244005

2
INTRODUCTION
Thank you for purchasing this product.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
PARTS AND SERVICING
For Parts & Servicing, please contact your nearest dealer, or
Machine Mart Store, on one of the following numbers.
PARTS TEL:[phone]
SERVICE TEL:[phone]
CUSTOMER CARE LINE:0115 956 1810
OR:0115 955 9999

3
SAFETY PRECAUTIONS
Before using your compressor it is in your own interest to read and pay attention
to the following safety rules.
1. Compressed air is dangerous. Do not point a jet of air at persons or animals, and do
not discharge compressed air against the skin.
2. DO NOT operate your compressor with the guard removed.
3. Repairs must only be carried out by a qualified engineer. If problems occur, contact
your Clarke dealer.
4. Before carrying out any maintenance, make sure that the pressure is released from
the air reservoir, and that the compressor is disconnected from the electrical supply.
5. DO NOT leave pressure in the receiver overnight, or when transporting.
6. DO NOT adjust, or tamper with the safety valves. The maximum pressure is factory
set, and clearly marked on the compressor.
7. DO NOT operate in wet or damp conditions. Keep the compressor dry at all times.
Similarly, clean air will allow the compressor to work efficiently. Do not use in dusty or
otherwise dirty locations.
8. Some of the metal parts can become quite hot during operation. Do not to touch
these until the compressor has cooled down.
9. Always set the pressure regulator to the recommended setting for the tool.
10. When spraying flammable materials e.g. cellulose paint, ensure that there is
sufficient airflow and keep clear of any source of ignition.
11. Before spraying any material always consult paint manufacturers instructions for
safety and usage.
12. Protect yourself. Goggles will protect your eyes from flying particles. Face masks will
protect you against paint spray and fumes.
13. Do not apply strain to electrical cables and make sure that air hoses are not kinked
or wrapped around the compressor.
14. When disconnecting air hoses or other equipment from your compressor, make sure
that the air supply is turned off at the outlet and vent all pressurised air from within
the reservoir and other equipment attached to it.
15. Make sure that children and animals are kept well away from the compressor and
any equipment attached to it.
16. Make sure that all individuals using the compressor have had the necessary training
and have read and fully understand these operating instructions.
17. Make sure that any equipment or tool used in conjunction with your compressor, has
a safe working pressure exceeding that of the compressor.
18. Be careful when transporting the compressor to prevent tipping over
19. Permanently installed systems must be installed by a competent engineer.
20. These compressors produce noise levels in excess of 70dB(A). Persons working near
the compressor must be supplied with ear protection.

4
ELECTRICAL CONNECTIONS
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply
through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
If the plug has to be changed because it is not suitable for your socket, or
because of damage, it must be removed and a replacement fitted, following
the wiring instructions shown below. The old plug must be discarded safely, as
insertion into a power socket could cause an electrical hazard.
If the colours of the wires in the power cable do not agree with the markings
on the plug:
• The BLUE wire must be
connected to the
terminal which is
marked N or coloured
black.
• The BROWN wire must
be connected to the
terminal which is
marked L or coloured
red.
• The YELLOW AND
GREEN wire must be
connected to the terminal which is marked E or or coloured green.
We strongly recommend that this machine is connected to the mains supply
through a Residual Current Device (RCD)
If you are not sure, consult a qualified electrician. DO NOT try to do any
repairs.
WARNING! Read these electrical safety instructions thoroughly
before connecting the product to the mains supply.
WARNING! The wires in the power cable of this product are
coloured in accordance with the following code:
Blue = Neutral Brown = Live Yellow and Green = Earth
Plug must be BS1363/A approved.
Always fit
Ensure that the outer sheath of
Neutral
(Blue)
Live
(Brown)
Earth
(Green and
a 13 Amp
the cable is firmly held by the clamp
fuse.
Yellow)

5
ASSEMBLY
ATTACH THE WHEELS
Use a spanner to attach the wheels
to the compressor.
Use the washers and spring washer in
the positions shown.
ATTACH THE SUPPORT FEET
Insert the support feet into the
position shown.
FIT THE AIR FILTER
1. Remove the travel plug.
2. Screw the air filter into position.
• The air filter must be hand tight
only.

6
FIT THE OIL FILLER CAP
1. Remove the travel plug.
2. Insert the oil filler cap.
MOVING THE AIR COMPRESSOR
• Stop the compressor and disconnect it from the power supply
before you move it.
• Always use the handle.
• To prevent damage, do not lift by (or put strain on) valves or hoses.
CAUTION: TO PREVENT INJURY, GET ASSISTANCE WHEN LIFTING THIS
COMPRESSOR.

7
BEFORE USE
Before connecting your compressor to the power supply, check the following:-
• Set the ON/OFF switch to the
OFF position (pushed down).
• Make sure that the compressor
is on level ground.
• Make sure that the supply
voltage matches the voltage
shown on the data label.
CHECK THE OIL LEVEL
1. Make sure that the oil level is half
way up the oil sight glass.
2. If not, remove the oil cap and
add oil to the reservoir.
• Only use SAE30 compressor oil,
available from your Clarke
Dealer Part No. 3050801

8
OPERATION
If the compressor has not been used for more then 24 hours, open the drain
valve (on the bottom of the reservoir) and drain any condensate which has
collected. See page 11
ATTACHING AIR TOOLS
1. Attach the air hose to the outlet
valve.
2. Attach the air tool to the other
end of the air hose
3. Turn the outlet valve handle to the
on position.
NOTE: The outlet valve is shown
without the air hose fitted for
clarity.
TURNING THE COMPRESSOR ON
1. Plug the compressor into the
power supply.
2. Lift the On/Off button.
• The compressor will operate
until the reservoir is fully
pressurised. It will then shut
down.
• The compressor will start up
again when the pressure in the
reservoir decreases.
WARNING: BEFORE CONNECTING AIR TOOLS, MAKE SURE THAT YOU
READ THE INSTRUCTIONS SUPPLIED WITH THE TOOL, ALSO ENSURE THAT
THE TOOL IS SUITABLE FOR USE WITH THE COMPRESSOR AND HOSE
SPECIFICATIONS.

9
CHECK THE SAFETY VALVE
To make sure that the safety valve works correctly.
1. Pull on the ring attached.
• Air will be released when you
pull on the ring and stop when
released.
2. If the valve does not operate in
this way, do not use the
compressor. The compressor must
be repaired by a qualified service
agent.
SET THE OUTPUT PRESSURE
When viewed from the front, the left hand outlet valve is adjustable. The right
hand outlet valve will only supply the full reservoir pressure and is not
adjustable.
1. Use the pressure regulator to set
the output pressure of the left
hand outlet valve.
• Turn clockwise to increase the
pressure.
• Turn counterclockwise to
decrease the pressure.
GAUGES
1. The reservoir pressure gauge
shows the current pressure in the
reservoir.
2. The outlet pressure gauge shows
the ‘user set’ outlet pressure. This
can be adjusted as shown above.
WARNING: DO NOT REMOVE OR TRY TO ADJUST THE SAFETY VALVE.

10
REMOVING TOOLS FROM THE AIR HOSE
1. Push down on the On/Off button
to stop the compressor.
2. Turn the outlet valve handle to the
off position.
3. Operate the tool to depressurise
the air hose.
4. Disconnect the tool from the hose.
TURNING THE COMPRESSOR OFF
1. Follow steps 1-3 in “Removing Tools
From The Air Hose” above.
2. Disconnect the compressor from
the power supply.
3. Slowly open one of the outlet
valve to depressurise the reservoir.
• You will hear a hissing sound as
the reservoir depressurises.
• Do not leave the compressor
unattended if the reservoir is pressurised.
WARNING: ALWAYS SET THE PRESSURE REGULATOR TO ZERO BEFORE YOU
REMOVE OR REPLACE A TOOL.

11
DRAINING THE RESERVOIR
1. Turn the compressor off and
disconnect from the power
supply.
2. Put a container below the drain
valve to collect the condensate.
3. Open the drain valve slowly.
• Condensation will drain from
the reservoir.
4. Close the drain valve when the
reservoir has fully drained.
RESET BUTTON
This compressor has a thermal
overload device.
If the motor gets too hot, the thermal
overload device cuts the power
which prevents damage to the motor.
If the thermal overload device
operates, let the motor cool down for
5 minutes and push the reset button.
If you start the compressor and the
overload cutout operates again, stop
the compressor and disconnect from the power supply and have your
compressor examined by a qualified service agent.
CAUTION: YOU MUST DRAIN THE RESERVOIR AFTER EACH DAYS USE AND
BEFORE YOU PUT YOUR COMPRESSOR INTO STORAGE.

12
MAINTENANCE
DRAIN THE RESERVOIR (DAILY)
After use, always open the drain valve to make sure that any condensate is
drained off.
CLEAN THE AIR FILTER (MONTHLY)
The air filter must be examined monthly, more often in dusty conditions,
1. Remove the filter cover from the
compressor.
2. Remove the filter cover from the
filter.
3. Remove the filter from the filter
cover.
4. Clean the sponge and the filter
cover using a soft brush.
• If necessary, the filter can be
carefully cleaned in warm
soapy water.
• Rinse and let the filter dry
completely before refitting.
5. Make sure that the filter and filter cover are replaced into position.
• If the filter is damaged, you must replace it.

13
CHECK THE NON-RETURN VALVE (EVERY 6 MONTHS)
If the reservoir pressure decreases for no apparent reason, it is possible that the
non-return valve is leaking. To check,
1. Make sure that the reservoir is not
under pressure and the
compressor is switched OFF.
2. Examine the non-return valve,
and replace the gasket and valve
if necessary.
SPECIFICATIONS
MODEL TIGER 8/510
Max Pressure 8 Bar
Vol ta ge 230 VAC (50/60Hz)
Air Displacement 7.5 CFM
Receiver Capacity 50 L
Fuse Rating 13 A
Dimensions (L x W x H) 720 x 390 x 700 mm
Guaranteed Sound Power Level 93 dB(A)
Weight 33 kg
Please note that the details and specifications contained herein, are correct at
the time of going to print. We reserve the right to change specifications at any
time without prior notice.

14
TROUBLESHOOTING
CAUTION: DO NOT TRY TO REPAIR OR ADJUST THIS COMPRESSOR IF YOU
ARE UNCERTAIN. IF YOU HAVE ANY QUERIES, CONTACT YOUR DEALER.
PROBLEM PROBABLE CAUSE REMEDY
The compressor
has stopped and
does not start.
Bad electrical connections. 1. Check electrical connections.
2. Clean and tighten if necessary.
Overload cutout switch has
tripped.
1. Switch off and wait approx 5
minutes.
2. Press the reset button and
switch on again.
Motor windings burnt out. 1. Contact your Clarke dealer for
a replacement motor.
The compressor
does not reach
the set pressure
and overheats
easily.
Compressor head gasket
blown or valve broken.
1. Return the machine to your
nearest service agent.
Compressor does
not start.
The reservoir has already fully
pressurised.
1. Open drain valve to expel air.
Compressor should start again
when pressure reduces.
Air leaking from
the non-return
valve when the
compressor is not
running.
Faulty non-return valve. 1. Drain receiver completely of
air.
2. Remove the valve end plug,
3. Carefully clean the valve seat
and the gasket
4. Reassemble.
Air pressure from
the regulator will
not adjust.
The diaphragm within the
regulator body is broken.
1. Replace regulator
The compressor is
very noisy and
makes a metallic
knocking sound.
Compressor damaged and
needs overhaul.
1. Return the machine to your
nearest service agent.

15
EXPLODED DIAGRAM

16
PARTS LIST
NO DESCRIPTION PAR T NO
1Boltm8x105 HTTIG851001
2Cylinder Head HTTIG851002
3Air Filter HTTIG851003
4Cylinder Seals HTTIG851004
5Valve Plate HTTIG851005
6Valve Plate Gasket HTTIG851006
7Val ve C la c k HTTIG851007
8Pin HTTIG851008
9Cylinder HTTIG851009
10 Cylinder Gasket HTTIG851010
11 Gas Ring HTTIG851011
12 Oil Ring HTTIG851012
13 Piston HTTIG851013
14 Piston Pin HTTIG851014
15 Circlip 12 HTTIG851015
16 Breath Pipe HTTIG851016
17 O Circlip 18.3x2.65 HTTIG851017
18 Bolt M5x16 HTTIG851018
19 Crank Case Cover HTTIG851019
20 Oil Leveler HTTIG851020
21 Bolt M6x10 HTTIG851021
22 O Circlip 5.6x1.8 HTTIG851022
23 Rubber Gasket HTTIG851023
24 Conncting Rod HTTIG851024
25 Hex Bolt M8x22(Left) HTTIG851025
26 Crank 20 HTTIG851026
27 Crank Case HTTIG851027
28 Sealing Ring HTTIG851028
29 Brearing 6204 HTTIG851029
30 Stator HTTIG851030
31 Rotor HTTIG851031
32 Brearing 6202 HTTIG851032
33 Wave Washer D35 HTTIG851033
34 Motor Cover HTTIG851034
35 Bolt M5x105 HTTIG851035
36 Wind Leaf HTTIG851036
37 Circlip HTTIG851037
38 Connector HTTIG851038
39 Fan Cover HTTIG851039
40 Nut M8 HTTIG851040
41 Flap HTTIG851041
42 Capacitor HTTIG851042
43 Bolt M5x12 HTTIG851043
44 Nut M8 HTTIG851044
45 One-way Valve HTTIG851045
46 Release Pipe HTTIG851046
47 Bolt M8x25 HTTIG851047
48 Discharge Pipe HTTIG851048
49 Nut M10 HTTIG851049
50 Spring 10 HTTIG851050
51 Washer 10 HTTIG851051
52 Wheel HTTIG851052
53 Wheel Shaft HTTIG851053
54 Drain Plug HTTIG851054
55 Bolt M8x30 HTTIG851055
56 Washer Foot HTTIG851056
57 Nut M8 HTTIG851057
58 Tank HTTIG851058
59 Stem Rp1/2 HTTIG851059
60 Plug Line HTTIG851060
61 Nut Rp1/2 HTTIG851061
62 Quick Couplers HTTIG851062
63 Regulator Valve HTTIG851063
64 Safety Valve HTTIG851064
65 Pressure Gauge HTTIG851065
66 Pressure Switch HTTIG851066
67 Thermal Protector HTTIG851067
NO DESCRIPTION PART NO

17
DECLARATION OF CONFORMITY

18
DECLARATION OF CONFORMITY

19
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