Alamo Schulte 2500 Giant Troubleshooting guide

2500 GIANT
REEL TYPE ROCK PICKER
Published 07/03 Effective S/N R10000328303 - R100000382308 Part No. R100-03-1
OPERATOR’S MANUAL
with PARTS LISTING
Schulte Industries Ltd.
P.O. Box 70
Englefeld Saskatchewan
Canada S0K 1N0
Tel. [phone]
Fax. [phone]
Parts Fax. [phone]
Email: [email protected] ©2003 Alamo Group Inc.
73747 130TH ST
ZEARING IA 50276
641-487-7608
[email protected]
WWW.NESSAINC.COM

To The Owner/Operator/Dealer
This manual hasbeen compiled to assistyou in operating and servicing your new SCHULTERock
Picker. READ and UNDERSTAND this manual BEFOREoperating theRock Picker. Pay special
attention to the safety instructions.
In addition to the design and configuration of equipment, hazard control and accident prevention
aredependent upon the awareness, concern, prudenceand proper training ofpersonnel involved
in the operation, transport, maintenance and storage of equipment.
WARRANTY INFORMATION:
Read and understand the complete Warranty Statement found at the back of this Manual. Fill out
the Warranty Validation Form in full and return it within thirty (30) days of the date of purchase.
Make certain the Serial Number andModelNumber is recordedon theallthree copiesof theform.
The use of non-genuine SCHULTE replacement parts could result in voiding of warranty.

Schulte 2500 Giant July, 2003 SCHULTE is a registered trademark of Alamo Group Inc.
DEALER'S PREDELIVERY SERVICE GUIDE ..................................... i
SAFETY SECTION ........................................................ 1-1
Decals ............................................................ 1-9
INTRODUCTION SECTION ................................................. 2-1
General Data ....................................................... 2-3
OPERATION SECTION .................................................... 3-1
Preparation for Operation ............................................. 3-2
Motor Valve Kit ..................................................... 3-3
Solenoid Open Center Valve Kit ........................................3-3
Field Operation ..................................................... 3-3
Transportation ...................................................... 3-5
Transport Light Kit ................................................... 3-6
Troubleshooting ..................................................... 3-7
MAINTENANCE SECTION .................................................. 4-1
Drive Chain ........................................................ 4-2
Nuts And Bolts ...................................................... 4-2
Hubs And Spindles ..................................................4-3
Tires ............................................................. 4-4
Batt Springs ........................................................ 4-5
Hydraulics ......................................................... 4-5
LUBRICATION ..................................................... 4-5
Grease Schedule .............................................. 4-5
Rock Picker Grease Points ...................................... 4-5
PARTS SECTION ......................................................... 5-1
Main Frame & Bucket ................................................ 5-2
Reel and Grate ..................................................... 5-4
Hub and Axle Assembly .............................................. 5-6
Hitch Jack, Side Wind 10" Crown (232-500) ............................... 5-8
Tow Clevis ......................................................... 5-9
Rock Deflector Kit (73-00) ............................................ 5-10
Hydraulic Circuit ................................................... 5-11
Hydraulic Drive Assembly ............................................ 5-12
Hydraulic Motor, Char Lynn, 14.9 in3(116-006) ............................ 5-14
Motor Valve Kit, Main Assembly (R100-200) .............................. 5-16
Hydraulic Cylinder, 3 x 36 TC Monarch (100-3271) ......................... 5-18
Transport Kits ..................................................... 5-19
Safety Chain (S000-010) ....................................... 5-19
Transport Light Kit (S000-035) ................................... 5-19
Parts Index ....................................................... 5-20
TABLE OF CONTENTS

iSchulte 2500 Giant July, 2003
DEALER'S PREDELIVERY SERVICE GUIDE
for SCHULTE ROCK PICKERS and ACCESSORIES
DETAILS OF ITEMS LISTED BELOW ARE COVERED IN THIS OPERATOR'S MANUAL
____ Shipping damage corrected
____ Set up machine as outlined in the Assembly Instructions and Operator’s Manual.
____ Check that all safety decals are in good condition, replace if necessary.
____ Lubricate all grease fittings.
DEALER'S DELIVERY GUIDE
for SCHULTE ROCK PICKERS and ACCESSORIES
____ Mounting and removal from tractor
____ Operation
____ Adjustments
____ Lubrication
____ Maintenance
____ Storage
____ Operator's safety precautions
____ User's responsibility and warranty
____ Operator's Manual delivered to owner
____ Operator instructed on contents of Operator’s Manual
PREDELIVERY SERVICE IS REQUIRED BY DEALER OR END USER

1-1Schulte 2500 Giant July, 2003
SAFETY
SECTION

1-2Schulte 2500 Giant July, 2003
CAUTION!
WARNING!
DANGER!
Asafe and careful operator is the best operator. Safety is of primary importance to the
manufacturerandshouldbetotheowner/operator. Mostaccidentscanbeavoidedbybeingaware
of your equipment, your surroundings, and observing certainprecautions. The first section of this
Manual includes a list of Safety Messages that, if followed, will help protect the operator and
bystandersfrominjuryordeath. ReadandunderstandtheseSafetyMessagesbeforeassembling,
operatingorservicingthisRockPicker. Thisequipmentshouldonly be operated by thosepersons
who have read the Manual, who are responsible and trained, and who know how to do so safely
and responsibly.
The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this
Manual and on decals which are attached to the equipment. The Safety Alert Symbol means:
“ATTENTION! BECOMEALERT! YOURSAFETY IS INVOLVED!” TheSymbolandSignalWord
are intended to warn the owner/operator of impending hazards and the degree of possible injury
faced when operating this equipment.
The lowest level of Safety Message; warns of possible injury. Decals located on the
Equipment with this Signal Word are Black and Yellow.
Serious injury or possible death! Decals are Black and Orange.
Imminent death/critical injury. Decals are Red and White. (SG-1)
SAFETYSAFETYSAFETY
Practice all usual and customary safe working precautions and
above all---remember safety is up to YOU. Only YOU can
prevent serious injury or death from unsafe practices.

1-3Schulte 2500 Giant July, 2003
PELIGRO!
¡LEA EL
INSTRUCTIVO!
DANGER!
WARNING!
WARNING!
WARNING!
WARNING!
DANGER!
READ,UNDERSTAND,andFOLLOWthefollowingSafetyMessages.
Serious injury or death may occur unless care is taken to follow the
warnings and instructions stated in the Safety Messages. Always
use good common sense to avoid hazards. (SG-2)
Si no lee Ingles, pida ayuda a alguien que si lo lea para
que le traduzca las medidas de seguridad. (SG-3)
NeveroperatetheTractororImplement untilyouhaveread andcompletely
understand this Manual, the Tractor Operator's Manual, and each of the
Safety Messages found in the Manual or on the Tractor and Implement.
Learn how to stop the Tractor engine suddenly in an emergency. Never
allow inexperienced or untrained personnel too operate the Tractor and
Implementwithout supervision. Make sure the operator has fully read and
understood the Manuals prior to operation. (SG-4)
Always maintain the safety decals in good readable condition. If the decals are missing,
damaged, or unreadable, obtain and install replacement decals immediately. (SG-5)
Make certain that the "Slow Moving Vehicle" (SMV) sign is installed in such
away as to be clearly visible and legible. When transporting the Equipment
use the Tractor flashing warning lights and follow all local traffic regulations.
(SG-6)
roll-over-protectivesystem(ROPS).Alwayswearseatbelts.Seriousinjury
or even death could result from falling off the Tractor--particularly during
a turnover when the operator could be pinned under the ROPS. (SG-7)
Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement,
any of its components or any Implement function. (SG-8)
BEFORE leaving the Tractor seat,always engage the brake and/or set the
Tractor transmission in parking gear, disengage the PTO, stop the engine,
remove the key, and wait for all moving parts to stop.Place the Tractor shift
lever into a low range or parking gear to prevent the Tractor from rolling.
Never dismount a Tractor that is moving or while the engine is running.
Operate the Tractor controls from the Tractor seat only. (SG-9)
SAFETY

1-4Schulte 2500 Giant July, 2003
DANGER!
DANGER!
WARNING!
DANGER!
DANGER!
DANGER!
Never allow children or other persons to ride on the Tractor or Implement.
Falling off can result in serious injury or death. (SG-10)
Never allow children to operate or ride on the Tractor or Implement.
(SGM-11)
Donotmountthe Tractorwhile the Tractoris moving. MounttheTractor only
when the Tractor and all moving parts are completely stopped. (SG-12)
Start Tractor only when properly seated in the Tractorseat.Starting a Tractor
in gear can result in injury or death. Read the Tractor Operators Manual for
proper starting instructions. (SG-13)
Never work under the Implement, the framework, orany lifted component unless the Implement
is securely supported or blocked up to prevent sudden or inadvertent falling which could cause
serious injury or even death. (SG-14)
Do not operate this Equipment with hydraulic oil leaking. Oil is expensive
and its presence could present a hazard. Do not check for leaks with your
hand! Use a piece of heavy paper or cardboard. High-pressure oil streams
from breaks in the line could penetrate the skin and cause tissue damage
including gangrene. If oil does penetrate the skin, have the injury treated
immediately by a physician knowledgeable and skilled in this procedure.
(SG-15)
SAFETY

1-5Schulte 2500 Giant July, 2003
WARNING!
CAUTION!
WARNING!
Theoperator and all support personnel should wear hard hats, safety
shoes, safety glasses, and proper hearing protection at all timesfor
protectionfrom injury includinginjury fromitemsthrownbythe Equipment.
(SG-16)
PROLONGEDEXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT
HEARING LOSS! Tractors with or without an Implement attached can often
be noisy enough to cause permanent hearing loss. We recommend that you
always wear hearing protection if the noise in the Operator's position exceeds
80db. Noise over 85db over an extended period of time will cause severe
hearing loss. Noise over 90db adjacent to the Operator over an extended
period of time will cause permanent or total hearing loss. Note: Hearing loss
from loud noise [from Tractors, chainsaws, radios, and other such sources
closeto the ear] is cumulative over a lifetime without hopeof natural recovery.
(SG-I7)
Transport only at safe speeds. Serious accidents and injuries can result
from operating this Equipment at unsafe speeds. Understand the Tractor
and Implement and how it handles before transporting on streets and
highways. Make sure the Tractor steering and brakes are in good
condition and operate properly.
Before transporting the Tractor and Implement, determine the safe
transport speeds foryou and the Equipment. Make sure youabideby the
following rules:
1. Test the Tractor ata slow speed and increase the speed slowly. Apply
the Brakes smoothly to determine the stopping characteristics of the
Tractor and Implement.
Asyou increase the speed oftheTractorthe stoppingdistance increases.
Determinethemaximumsafetransportspeedforyouand thisEquipment.
2. Test the Equipment at a slow speed in turns. Increase the speed
through the turn only after you determine that it is safe to operate at a
higher speed. Use extreme care and reduce your speed when turning
sharply to prevent the Tractor and Implement from turning over.
Determine the maximum safe turning speed for you and this Equipment
before operating on roads or uneven ground.
3. Only transportthe Tractorand Implement at the speeds thatyou have
determined are safe and which allow you to properly control the
Equipment.
Be aware of the operating conditions. Do not operate the Tractor with
weak or faulty brakes. When operating down a hill or on wet or rain slick
roads,thebrakingdistanceincreases:use extremecare and reduce your
speed.When operatingintraffic always use the Tractor'sflashingwarning
lights and reduce your speed. Be aware of traffic around you and watch
out for the other guy. (SG-19)
SAFETY

1-6Schulte 2500 Giant July, 2003
WARNING!
WARNING!
WARNING!
DANGER!
DANGER!
DANGER!
SAFETY
Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion
or while Tractor engine is running. Make sure the Tractor engine is off before working on the
Implement. (SG-20)
Periodically inspect all moving parts for wear and replace when necessary
with authorized service parts. Look for loose fasteners, worn or broken
parts, and leaky or loose fittings. Make sure all pins have washers with
cotter pins or roll pins. Serious injury may occur from not maintaining this
machine in good working order (SG-21)
Always read carefully and comply fully with the manufacturers instructions
when handling oil, solvents, cleansers, and any other chemical
agent.(SG-22)
Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust
fumes can be hazardous to your health. (SG-23)
Never allow children to play on or around Tractor or Implement. Children can slip or fall off the
Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing
themselves or others. (SG-25)
There are obvious and hidden potential hazards in the operation of this
Implement. REMEMBER! This machine isoften operated inareas with heavy
rocks and the teeth of this Implement can throw objects. Serious injury or
evendeath may occur unless care is taken to insure the safety of the operator,
bystanders,or passerby inthe area. Do not operate this machine with anyone
in the area. (SGR-1)