LAEPPLE Fibro BLACK LINE Series Service manual

WE LOVE TECHNOLOGY
MEMBER OF THE LAEPPLE GROUP
MOUNTING AND OPERATING INSTRUCTIONS
ELECTRIC TRANSPORTER BLACK LINE
2299.60.12100.00 / 2299.60.14100.00 / 2299.60.18100.00
Mounting and operating instructions Electric transporter BLACK LINE

Document: Mounting and operating instructions
Document number: 2.7826.00.0919.0100000
Revision: R09-2019
Version: V01
Language:
In the German language, this document is the original version in the EU language of the manufacturer and is labelled
with the German national flag.
In the language of a country of use, this document is a translation of the original version and labelled with the national
flag of the country of use.
This document is referred to as "instructions" in the following text.
Number of pages in this manual including the title page: 54
These instructions are valid for the product
2299.60.12100.00 / 2299.60.14100.00 / 2299.60.18100.00
Electric transporter BLACK LINE
This document was created by
FIBRO GMBH
August-Läpple-Weg
DE 74855 Hassmersheim
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.fibro.de
© All rights to this document are subject to copyright of the author.
Without the prior written permission of FIBRO GMBH, this document must not be copied or
reproduced, either in full or in part.
The instructions are intended only for the operator of the described machine only
and must therefore not be made available to uninvolved third parties - in particular to competitors.

Mounting and operating instructions Electric transporter BLACK LINE 3/54
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Limits of use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Foreseeable misuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.6 Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.6.1 Target group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.6.2 Legend. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.6.3 Figures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.6.4 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6.5 General instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.1 Due diligence by the party first placing the product on the market . . . . . . . . . . . . . . . . . 9
2.1.2 Qualifications of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.3 Personnel requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 Residual risks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1 System structure and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3.1 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3.2 Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 Transport damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2 Interim storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.3 Return shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.4 Disposing of the packaging material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1 Important safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2 Preparation for mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.3 Mounting material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.4 Mounting electric transporter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.5 Mounting single trough. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.6 Mounting profile bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.7 Mounting trough on profile bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.8 Trough support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4/54 Mounting and operating instructions Electric transporter BLACK LINE
8 Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.1 Important safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.2 Customer services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
9.1 Important safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
9.2 Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
9.3 Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
9.4 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
9.5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
9.6 Repairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10 Disassembly and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
11 Service and spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
11.1 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
11.2 Spare parts ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
11.3 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
12 Indexes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
12.1 Third-party products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
12.2 Index of figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
12.3 Index of tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
13 Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
13.1 Declaration of installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
13.2 Personal notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
13.3 Maintenance plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
14 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Mounting and operating instructions Electric transporter BLACK LINE 5/54
Introduction
1 INTRODUCTION
1.1 Definition
The product Electric transporter BLACK LINE is a partly completed machine as defined by Eu-
ropean Directive 2006/42/EC, Article 1g and 2g.
1.2 Intended use
The product is intended to be installed in systems, machines or other incomplete machines or
equipment or combined with them.
FIBRO GMBH has no influence on the intended use of the product.
It can only be used within the defined limits.
It must not be put into operation until the required safety of the entire system of which the prod-
uct is a part is ensured, and compliance with the legislation and guidelines of the relevant coun-
try in which the product is being operated has been established and confirmed.
The company operating the product is responsible for protective systems or safety devices cov-
ering the operation of the whole system.
Proper use also includes:
• Reading these instructions
• Complying with the safety information they contain
• Complying with the other applicable documents
• Observing the maintenance requirements
1.3 Limits of use
Intended use
Intended use of the product:
• Industrial process transport of solid materials
Operating conditions The product is designed for industrial use and is not suitable for
private use.
Alignment The product may only be moved, mounted, stored and operat-
ed horizontally.
The trough slope in the transport direction must not exceed 8°.
A rising trough can reduce the conveying speed by up to 50%.
Service life The service life of the product is 15000 operating hours.
Temperature range
Operation
Permissable temperature rang for operation:
-20 °C...+100 °C.
ATEX The product is not suitable for operation in an environments
with explosive atmospheres, gases or radiation.

6/54 Mounting and operating instructions Electric transporter BLACK LINE
Introduction
1.4 Foreseeable misuse
Every type of use of this product beyond the proper use shall be considered misuse and is pro-
hibited.
The product must not be stressed beyond its load limits.
1.5 Warranty
The guarantee is regulated contractually (see Terms and Conditions or contract)
1.6 Manual
These instructions describe how to use the product and contain important information on proper
use.
A copy of these instructions must always be kept by the product and must be read, understood
and followed by everyone who works on or with the product.
The safety information in the various different chapters must be observed.
These instructions and other applicable documents are not updated automatically.
We reserve the right to make changes to the data and images in these instructions in the course
of further technical development.
FIBRO GMBH can supply the current issue.
These instructions must be kept throughout the entire operating life of the product. One copy of
these instructions must be available to the user directly and be read carefully before using the
product.
Incomplete instructions must be supplemented. Illegible pages must be replaced.
1.6.1 Target group
Target groups of this manual are
• Specialists
• Trained personnel
• Instructed personnel
Tasks and the required qualification of the personnel are defined in chapter 2.1.2 "Qualifications
of personnel" on page 9.
The following instances, among others, are considered misuse:
• Operation outside the permissible technical data (see chapter 3.3 "Technical data" on page
14).
• Operation in potentially explosive atmospheres.
• Use with vertical alignment.
• Use under water.

Mounting and operating instructions Electric transporter BLACK LINE 7/54
Introduction
1.6.2 Legend
Characters, symbols and abbreviations are used in these instructions in order to clearly repre-
sent the content. They have the following meaning:
1) Marks the first level of an itemisation
a) Marks the second level of an itemisation
• Marks the first level of a list
– Marks the second level of a list
Contains information on requirements which have to be fulfilled before executing handling
instructions.
Contains information on tools, operating materials or tools required for the execution of re-
pair work.
1.6.3 Figures
The figures in these instructions are examples. Deviations between a figure and the actual con-
ditions on the machine are possible.
The drawings of FIBRO GMBH and the information on third-party products are decisive.
The book symbol before a text is a reference to a related document or another chapter
of these instructions. The content of this document or the chapter must be taken into
account.
The information symbol before a text marks a supplementary note or an important ap-
plication tip.
i

8/54 Mounting and operating instructions Electric transporter BLACK LINE
Introduction
1.6.4 Safety instructions
These instructions contain safety notices intended to draw attention to possible dangers that
should be observed to prevent injury.
The pertinent text describes
• the type of danger
• the source of danger
• the options for preventing injuries
• the consequences in case of non-observance of the warning notices
The safety instructions are emphasised by a colour signal bar with warning triangle and signal
word.
The signal bars have the following meaning:
DANGER!
A safety notice on a red signal bar with the signal word DANGER designates a hazard
with a high risk level which, if not avoided, will result in death or severe injury.
WARNING!
A safety notice on an orange signal bar with the signal word WARNING designates a haz-
ard with a medium risk level which, if not avoided, might result in death or severe injury.
CAUTION!
A safety notice on a yellow signal bar with the signal word CAUTION designates a hazard
with a low risk level which, if not avoided, could result in minor or moderate injury.
1.6.5 General instructions
In addition to the safety notices, these instructions contain information that must be observed to
prevent property damage.
The pertinent text describes
• the possible reason for property damage
• the possibilities for preventing property damage
Notices of possible property damage are emphasised by a blue signal bar and the signal word
ATTENTION.
NOTICE
Notices for the prevention of property damage are not related to possible injuries.
Furthermore, these instructions contain general information on use.
General information on use and tips for certain applications are emphasised with a blue
information symbol.

Mounting and operating instructions Electric transporter BLACK LINE 9/54
Safety
2SAFETY
2.1 Safety information
2.1.1 Due diligence by the party first placing the product on the market
This product was designed and constructed by FIBRO GMBH according to state-of-the-art tech-
nology. Requirements for maintaining of safety and health protection have been fulfilled.
This safety can only be achieved under normal work conditions when all measures necessary
for that have been met. The party first placing on the market must plan these measures and
check their implementation.
The introducing party must ensure that
• the product is brought to market in a fault-free, functioning condition and that all necessary
mechanical and electrical safety equipment is present.
2.1.2 Qualifications of personnel
Special qualifications are required for personnel performing specific tasks.
Among other things, knowledge of first aid measures and local rescue facilities is required.
Tab. 2-1 Qualifications of personnel
Qualified personnel are persons who, due to their education, experience, training, and knowl-
edge of relevant standards, provision, accident prevention regulations, and operating condi-
tions, are authorised to perform the required tasks whilst recognising and preventing possible
dangers.
Trained personnel are persons who have been trained by the manufacturer or the operating
company for a specific set of tasks or activities. Trained personnel are authorised to perform the
tasks or activities which correspond to the level of knowledge achieved from the training.
Trained personnel have been informed about possible dangers and can recognise and avoid/
prevent these.
Instructed personnel are persons who have been authorised by the manufacturer or the operat-
ing company to perform a specific set of tasks or activities independently.
Electrical equipment Qualified personnel from the electrical trade
(as defined for specialists in IEC 364)
Transport Trained personnel
Assembly work Trained personnel
Inspections Instructed personnel
Cleaning Instructed personnel
Maintenance Trained personnel
Repair Qualified expert
Troubleshooting Trained personnel
Decommissioning Qualified expert
Disassembly Qualified expert

10/54 Mounting and operating instructions Electric transporter BLACK LINE
Safety
2.1.3 Personnel requirements
The following safety information must be observed when working on or with the product de-
scribed in these instructions. Disregarding the safety information may result in death or serious
injuries.
The personnel must have the required training, experience and in order to be able to work on
the product correctly. Improperly carried out work on the product can be dangerous and result
in death or serious injuries.
No work may be carried out unless the information on it in these instructions and other applica-
ble documents has been read and understood.
If a tool, activity, working method or practice is not expressly suggested by FIBRO GMBH, users
must ensure it is safe both for themselves and others.
It must also be ensured that the product is not damaged or made unsafe by the intended work.
Everyone who works on or with the product must:
• Have read and understood these instructions.
• Comply with the safety information in these instructions.
• Heed the danger signs on the product.
• Heed the warnings in these instructions about possible residual risks.
• Ensure that there are no unauthorised persons near the product.
• Follow not only these instructions but also the instructions issued by the operating company
on safety at work and accident prevention.
• Inform the operating company or a supervisor if a malfunction occurs.
• Immediately notify the manager responsible if there are any changes to the product that may
diminish safety.