Alamo John Deere 6615 User manual

© 2003 Alamo Group Inc.
ALAMO INDUSTRIAL
1502 E. Walnut
Seguin, Texas 78155
210-372-3551
Assembly Instruction Manual
John Deere 6615 and 7615
Part No. 02980169
Tractors equipped with additional options, special equipment, tractor manufacturer modifications,
new tractor models, or Customer alterations may prevent this Mount Kit from being properly
mounted to the tractor. Alamo Group is not responsible for modifications to the MountKit to
accommodatethesedifferences.
A-BOOM

TO THE OWNER/OPERATOR/DEALER
All implements with moving parts are potentially hazardous. There is no substitute for a cautious,
safe-minded operator who recognizes the potential hazards and follows reasonable safety
practices. The manufacturer has designed this implement to be used with all its safety equipment
properly attached to minimize the chance of accidents.
BEFORE YOU START!! Read the safety messages on the implement and shown in your
manual. Observe the rules of safety and common sense!
WARRANTYINFORMATION:
ReadandunderstandthecompleteWarrantyStatementfoundinthisManual. FillouttheWarranty
RegistrationForminfullandreturnitwithin30Days. MakecertaintheSerialNumberoftheMachine
is recorded on the Warranty Card and on the Warranty Form that you retain. The use of "will-fit"
parts will void your warranty and can cause catastrophic failure with possible injury or death.

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INTRODUCTION
ABOUT THIS MANUAL:
Theintentofthispublicationtoprovidethecompetenttechnicianwiththeinformationnecessary
to perform the CORRECT Assembly to the Alamo Industrial Product. This will, in turn provide for
complete customer satisfaction
ItishopedthattheinformationcontainedinthisandotherManualswillprovideenoughdetailto
eliminate the need for contact of the Alamo Industrial Technical Service Dept. However, it should be
understood that many instances may arrive where correspondence with the Manufacturer is neces-
sary.
CONTACTING MANUFACTURER: (Please help us Help You! Before You Call! )
Alamo Industrial Service Staff Members are dedicated to helping you solve your problem, or
your customer’s service problem as quickly and efficiently as possible. Unfortunately, we receive
entirely to many calls with only a minimum amount of information. In some cases, the correspondent
hasnevergoneouttolookattheequipmentandmerelycallsinquiringoftheproblemsdescribedtohim
by the operator or customer.
Most calls received by Alamo Industrial Service can be classified into approx. 6 general categories.
1. Hydraulicor MechanicalTrouble Shooting.
2. Request for Technical Information or Specifications.
3. Mountingor FittingProblem.
4. Special Service Problem.
5. Equipment Application Problems.
6. Tractor Problem Inquiries.
HOW YOU CAN HELP:
Makesurethe callisnecessary! Most of thecallsreceived maynotbenecessary iftheDealer
Service Technician would do the following.
1. Check the Service Information at your Dealership provided by Alamo Industrial, This
wouldinclude,ServiceBulletins,InformationBulletins,PartsManuals,OperatorsManuals, Assembly
ManualorServiceManual,manyoftheseareavailableviatheAlamoIndustrialInternetsite(www.Alamo-
Industrial.Com). Attempt to diagnose or repair problem before calling.
2. IfacalltoAlamoIndustrialisneeded,CertainInformationshouldbeavailableandready
fortheAlamoIndustrialServiceStaff.Suchinformationas, MachineModel,SerialNumber,YourDealer
Name,YourAccountNumberandAnyotherinformationthatwillbeuseful. Thisinformationisvitalfor
the development of a prompt and correct solution to the problem. This will also help to develop a
databaseofproblemsandrelatedsolutions,whichwillexpediteasolutiontofutureproblemsofasimilar
nature. 3. The technician may be asked to provide detailed information about the problem
includingtheresultsofanyrequiredtroubleshootingtechniques.Iftheinformationisnotavailable,The
technician may be asked to get the information and call back. Most recommendations for repairs will
be based on the procedures listed in the Service Manual / Trouble Shooting Guide and Information
provided by customer.
CONTACT ALAMO INDUSTRIAL:
Alamo Industrial, 1502 E. Walnut St. Seguin TX. 78155, Technical Service Dept. PH: 830-372-2708

A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03
©2003Alamo Group Inc. Index-4
Page
Safety Section
OperationSafety............................................................................. 1
Section 1
Tools and Supplies Needed f/ Assembly.................................. 1-2
Pre-DiliveryCheckList...................................................................... 1-3 to 1-5
Section 2
Fill Left rear Wheel w/ calcium Cloride............................................. 2-2
Wheel Counter Weight Parts.............................................................2-2
WheelCounterWeightInstallation.................................................... 2-3
Section 3
FrontPumpDriveParts.....................................................................3-2
CrankshaftPulleyPreparation...........................................................3-3
PumpDriveshaftAssembly...............................................................3-3
PumpDriveshaftHalf, ShaftEnd.......................................................3-4
PumpMountPlate..............................................................................3-4 to 3-5
PumpDriveShaft, TubeEnd.............................................................3-5
PumpInstallation................................................................................3-5 to 3-6
FrameRailSupportInstallation......................................................... 3-7
Section 4
FrameRail Pre-Assembly................................................................ 4-2 to 4-6
HighFrameParts...............................................................................4-7
FrameRailPre-Installation................................................................ 4-8 to 4-11
HighFramePre-Installation............................................................... 4-12 to 4-16
Tack Welding Frame Assembly........................................................ 4-17 to 4-21
Remove Frame for Final Welding......................................................4-21 to 4-23
Section 5
FrameRailsFinalInstallation.............................................................5-2
BoomRestInstallation.......................................................................5-3
AxleStrapInstallation.........................................................................5-4
StabilizerKitInstallation.....................................................................5-4
HighFrameInstallation...................................................................... 5-5 to 5-8
Tie Up Hoses to Tractor Frame (Stack valve Hoses)....................... 5-8
Section 6
HydraulicTankInstallation................................................................. 6-2
HydraulicTankCounterWeightInstallation...................................... 6-2
HydraulicTankOilLevelSightGauge............................................... 6-3
HydraulicTankDecalInstallation.......................................................6-3
CabDecalInstallation........................................................................6-4
INDEX -ASSEMBLY INSTRUCTION

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INDEX -ASSEMBLY INSTRUCTION
Page
Section 7
CutterMotorControlValve................................................................ 7-2
BoomInstallation /Boom Hoses....................................................... 7-2 to 7-3
Pump/TankHoseInstallation...........................................................7-4 to 7-5
Section 8
ControlHandleAsyInstallation(MechanicalValve).......................... 8-2
"ON" "OFF" Switch Schematic (Standard Mechanical).................... 8-3
"ON" "OFF" Switch Installation (Standard Mechanical).................... 8-4
ControlValveOperation(StandardMechanical)............................... 8-5
Hydraulic Hose Schematic (Standard Mechanical)...........................8-6
Hydraulic Hose Control Circuit (Standard Mechanical)..................... 8-7 to 8-8
Remote Control Cable Installation (Standard Mechanical)............... 8-8 to 8-11
Section 9
JoystickMountParts......................................................................... 9-2
InstallJoystickMounttoSeat............................................................ 9-3
Install Joystick Controler to Seat Bracket.......................................... 9-4
TractorFloorMatRemoval................................................................9-4
Wire Harness to Tractor Connections...............................................9-5 to 9-6
TractorIgnitionWireConnection....................................................... 9-6
Connect Wire Harness to Joystick....................................................9-6
TractorFloorMatre-Install.................................................................9-6
TractorCabDecalInstallation........................................................... 9-7
Connect Wire Harness to Control Valve........................................... 9-8 to 9-13
Section 10
AttachingFlailAxeHead.................................................................... 10-2 to 10-3
AttachingDitcherHead......................................................................10-4
AttachingTimbercatHead................................................................. 10-5
AttachingX-FrameSquareHead...................................................... 10-6
Section 11
FillingHydraulicTankw/Oil................................................................11-2 to 11-3
Section 12
HydraulicStartUpInstructions.......................................................... 12-2
Post Assembly Check List................................................................ 12-3
Section 13
BoomRestPlateInstallation............................................................ 13-2 to 13-3
BoomSwingStopInstallation........................................................... 13-4