Alber Universal Xplorer UXIM User manual

Alber Universal Xplorer Industrial
Monitor (UXIM) Battery Monitor
Installation Guide
Vertiv Corporation
1050 Dearborn Drive
Columbus, OH 43085
Tel: [phone]
www.vertivco.com
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The information contained in this document is subject to change without notice and may not be
suitable for all applications. While every precaution has been taken to ensure the accuracy and
completeness of this document, Vertiv assumes no responsibility and disclaims all liability for
damages resulting from use of this information or for any errors or omissions. Refer to other
local practices or building codes as applicable for the correct methods, tools, and materials to be
used in performing procedures not specifically described in this document.
The products covered by this instruction manual are manufactured and/or sold by Vertiv. This
document is the property of Vertiv and contains confidential and proprietary information owned
by Vertiv. Any copying, use or disclosure of it without the written permission of Vertiv is strictly
prohibited.
Notice to Users
Vertiv Corporation reserves the right to make changes to this document without notice to any
user or reseller of this product. Vertiv Corporation also reserves the right to substitute or
terminate distribution of this document, with no obligation to notify any person or party of such
substitutions or terminations.

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Vertiv Customer Service
Vertiv Customer Service is available Monday to Friday, 8:00AM to 4:30PM Eastern Time.
Telephone: [phone]
Email: [e-mail]
Website: www.vertivco.com
Corporate Office Address:
Vertiv Corporation
1050 Dearborn Drive
Columbus, OH 43085 USA

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Table of Contents
1. Safety Information................................................................................................................1-1
1.1 General..........................................................................................................................1-1
1.2 Document Symbols.......................................................................................................1-1
1.3 Safety Symbols..............................................................................................................1-1
1.4 Product Safety Practices................................................................................................1-2
2. Preventive Maintenance .......................................................................................................2-1
2.1 Visual Inspection...........................................................................................................2-1
2.2 System Component Cleaning........................................................................................2-1
2.3 Sense Lead and Ring Terminal Cleaning......................................................................2-1
2.4 Internal Component Replacement.................................................................................2-1
3. System Overview..................................................................................................................3-1
4. System Installation ...............................................................................................................4-1
5. Materials Received List........................................................................................................5-1
6. System Installation Considerations ......................................................................................6-1
6.1 Disconnect Device.........................................................................................................6-1
6.2 Equipment Location......................................................................................................6-1
6.3 Rack Mounting..............................................................................................................6-1
6.4 Mounting Options .........................................................................................................6-1
6.5 Wire Length...................................................................................................................6-1
6.6 Battery String Isolation .................................................................................................6-1
6.7 Cell Number 1 Identification ........................................................................................6-1
7. Installation of Tab Washers..................................................................................................7-1
8. Unit Configuration................................................................................................................8-1
8.1 Digital Input Configuration...........................................................................................8-1
8.2 RS-485 Termination......................................................................................................8-3
9. Equipment Mounting............................................................................................................9-1
9.1 Flush Mounting Kit (Optional) .....................................................................................9-1
10. Sense Lead Harness Connections ...................................................................................10-1
10.1 Voltage Sense Lead Connection Preparation ..........................................................10-1
10.2 Systems with Dual or Multiple Positive and Negative Posts ..................................10-3
11. Fused Resistance Load Lead Harness Connections........................................................11-1
12. Charger Cable Resistance Reading Connection .............................................................12-1

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13. Ambient Temperature Sensor Connection......................................................................13-1
14. Digital Inputs Connection...............................................................................................14-1
15. RS-485 Communication Connection..............................................................................15-1
16. Fiber Optic Communication Connection........................................................................16-1
17. Network Communication Connection ............................................................................17-1
17.1 Network Protocols Supported..................................................................................17-1
18. Parameter Alarm Connection..........................................................................................18-1
19. Hardware Alarm Connection..........................................................................................19-1
20. UXIM Specifications ......................................................................................................20-1
20.1 UXIM System Specifications..................................................................................20-1
20.2 Cell Measurements ..................................................................................................20-2
20.3 System Measurements.............................................................................................20-2
21. UXIM Drawings .............................................................................................................21-1
22. Index ...............................................................................................................................22-1

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List of Figures
Figure 1 - Typical System Connection ........................................................................................3-2
Figure 2 - Exposed Post Tab Washer Assembly..........................................................................7-1
Figure 3 - Recessed Post Tab Washer Assembly.........................................................................7-2
Figure 4 - Digital Input Jumper Locations...................................................................................8-2
Figure 5 - RS-485 Jumper Locations...........................................................................................8-3
Figure 6 - Optional Flush Mount Kit Mounting ..........................................................................9-1
Figure 7 - Voltage Sense Lead Connections to Battery.............................................................10-2
Figure 8 - Exposed Dual or Multiple Posts Connections...........................................................10-3
Figure 9 - Resistance Steps Connection to Battery....................................................................11-1
Figure 10 - Charger Control Sense Lead Connection to Battery and Charger. .........................12-1
Figure 11 - 25', 50’, 75’ or 100’ Single and Dual Ambient Temperature Harness....................13-1
Figure 12 - Digital Inputs...........................................................................................................14-1
Figure 13 - RS-485 Connections................................................................................................15-1
Figure 14 - Minimum Fiber Optic Bend Radius........................................................................16-1
Figure 15 - Network Connection ...............................................................................................17-1
Figure 16 - Alarm Contacts........................................................................................................18-1
Figure 17 - Hardware Alarm Contacts.......................................................................................19-1
Figure 18 - UXIM Wiring Schematic Diagram.........................................................................21-1

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List of Tables
Table 1 - Installation Task List....................................................................................................4-1
Table 2 - Model Number Description..........................................................................................5-1
Table 3 - Inventory List ...............................................................................................................5-3
Table 4 - Digital Input Modes......................................................................................................8-1
Table 5 - Digital Input Jumper Settings.......................................................................................8-1
Table 6 - Cell Measurement Specifications...............................................................................20-2
Table 7 - System Measurement Specifications..........................................................................20-2

Safety Information
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1. Safety Information
1.1 General
The protective features of this product may be compromised if it is used in a manner not specified in this
guide and/or related operation or installation instructions. This manual describes general installation of
the system. If the system has features or accessories not described in this manual, contact Vertiv.
The following general safety precautions must be observed during all phases of operation, service, and
repair of this product. Failure to comply with these precautions or with specific warnings elsewhere in
this manual violates safety standards of design, manufacture, and intended use of the product. Vertiv
assumes no liability for the customer's failure to comply with these requirements.
Note
•Use safety equipment when working in and around the batteries.
•Never energize the UXIM until after the installation is complete.
•Never exceed equipment voltage, power ratings or capabilities.
1.2 Document Symbols
The symbols below appear in this manual or are affixed to the Vertiv device. It is important to review
these symbols and to understand the type of instructional information they convey.
Warning
Highlights areas related to user safety.
Calls attention to a procedure, practice, or condition which, if not correctly followed,
could result in personal injury. Do not proceed beyond a WARNING symbol until the
indicated conditions are fully understood and met. Always observe safety information
when installing, setting up or operating this product.
Caution
Highlights areas related to product or data safety.
Calls attention to an operating procedure or condition which, if not correctly followed,
could result in damage to the product or permanent loss of data. Do not proceed beyond
a CAUTION symbol until the indicated conditions are fully understood and met.
Note
The Note symbol calls attention to important information.
Describes additional information to help the user.
1.3 Safety Symbols
The following symbols may appear on the system or individual equipment.
Important Information; refer to this guide.
Functional earth terminal.

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1.4 Product Safety Practices
The following describe safety practices particular to the installation or operation of the product.
Equipment Service
Proper installation and testing are essential to the correct functioning of the system. If you have
questions, contact Vertiv and request monitor assistance. Except as explained in this manual, do not
attempt to service Vertiv equipment.
Any adjustment, maintenance or repair of this product must be performed by qualified personnel.
Contact a Vertiv customer service engineer and request assistance. Only qualified and trained personnel
may perform the operations described in this manual. All safety information must be read, understood,
and strictly adhered to before installing, powering up or using the equipment or software (the
"system".)
Equipment Operation
If the equipment is used in a manner not specified by the manufacturer, the protection provided by the
equipment may be impaired. Refer to this manual for the correct connection and usage of this
equipment.
Fuses
For continued protection, fuses with the required rated current, voltage, and type, such as normal, slow
blow, fast blow or time delay, must be used.
Equipment Access
Operating personnel must not remove equipment covers, shields or panels. Component repair,
replacement, and internal adjustments must be made only by qualified service personnel.
Operating Damaged Equipment
Do not operate damaged equipment. Equipment that appears damaged or defective must be made
inoperative and secured against unintended operation until repaired by qualified service personnel.
Whenever it is possible that the safety protection features built into this product have been impaired,
either through physical damage, excessive moisture or any other reason, remove power and do not use
the product until safe operation can be verified by qualified service personnel. If necessary, contact
Vertiv to ensure the safety features are maintained.
Servicing and Adjusting
Do not service or adjust alone. While in the battery circuit, do not attempt internal service or
adjustment of this equipment unless another person, capable of calling for or rendering first aid and
resuscitation, is present.
Substituting Parts or Modifying Equipment
Do not substitute parts or modify equipment. Due to the possibility of introducing additional hazards, do
not substitute parts or perform any unauthorized modification to the product. If necessary, contact
Vertiv to ensure the safety features are maintained.

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Insulation Rating For Wires
Use only wire supplied with the installation kit.
Ventilation
Never block equipment ventilation ports or openings. The equipment must have adequate ventilation to
prevent overheating. Ensure equipment is operated within specified temperature and humidity ranges.

Preventive Maintenance
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2. Preventive Maintenance
This section describes preventive maintenance for the UXIM system.
2.1 Visual Inspection
Visually inspect all monitor system components for damaged or frayed power cords and cables and for
damaged component panels, controls, and connectors. When damage is detected, remove the
equipment from service until the damage is repaired.
2.2 System Component Cleaning
Clean system components using a soft cloth. Do not use commercial or industrial cleaners that may
attack the computer display and housing. Never expose the computer or system components to water,
high humidity or dampness.
Warning: Before cleaning equipment, ensure the system is disconnected and power to the units
has been shut off. You must disconnect the system components and the monitor system cabinet, if a
cabinet is being used, from AC and/or DC power sources.
2.3 Sense Lead and Ring Terminal Cleaning
On some applications, cleaning the sense leads where they connect to the battery may be necessary.
This is normally needed when monitoring flooded batteries because electrolyte can drip or splash onto
the sense lead connections. Sense leads exposed to electrolyte must be neutralized. Follow the battery
manufactures recommendations for cleaning battery connections.
2.4 Internal Component Replacement
The monitor system has no user replaceable components. Since high voltage exists in most of the
system components, only knowledgeable users should remove the covers from components. Failure to
comply with this restriction could pose a safety hazard and/or void the product warranty.

System Overview
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3. System Overview
The Universal Xplorer Industrial Monitor (UXIM) is a stationary battery monitor designed for use in
Industrial or Utility applications. With standard configurations specifically designed for Utility
Substations, make it ideal for NERC compliancy. Each monitor is considered a stand-alone system, in that
no external computer is required for normal operation with standard provisions to integrate to
customer owned Building Management or Enterprise Systems.
Complete and comprehensive remote monitoring capabilities include features you expect.
•Remote access via Ethernet or RS-485 using industry standard protocols such as Modbus or
SNMP for simple BMS integration.
•Embedded Web servers permit Web browsing from any PC on the network for quick real-time
battery viewing to inspect data in easy to interpret graphical views for all cell and string level
parameters, active monitor status and state of active or latched alarms.
•Embedded email clients for alarm notifications and data delivery of battery parameters (XML
format) with priority handling of message sent to responsible service technicians.
•Local service port USB connectivity to view and analyze battery systems using laptop computers.
With the UXIM, all your battery parameters are measured and constantly monitored against user
defined thresholds. And what sets Vertiv monitors apart from others is the ability to provide early
warning of potential battery problems by performing a proactive, patented resistance test, a proven
technology to reliably predict battery performance. To complement the proactive resistance test, other
parameters monitored to ensure optimal battery performance and battery life are as follows:
•Cell Level Measurements
oIndividual Cell Resistance
oIndividual Cell Voltage
oIndividual Intercell Resistance
oElectrolyte Level (Optional)
•System Level Measurements
oOverall Volts
oString current (Discharge/Float)
oRipple Current
oAmbient Temperatures
oCharger Cable Resistance
oGround Fault Currents

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Figure 1 - Typical System Connection

System Installation
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4. System Installation
Note: The UXIM must be installed in a restricted access location.
UXIM installation requires nothing more than standard hand tools, cutters, strippers and screwdrivers. If
the unit is to be wall mounted, a drill will also be required.
The following is a list of the steps required for successful UXIM system installation. Some items may not
apply due to system requirements.
Installation Task
Refer to Section
Verify materials ordered and received
Materials Received List, page 5-1
Items to consider before system installation
System Installation Considerations, page 6-1
Isolate the battery string
Battery String Isolation, page 6-1
Identify cell/monobloc Number 1
Cell Number 1 Identification, page 6-1
Properly install the tab washers
Installation of Tab Washers, page 7-1
Configure the unit
Unit Configuration, page 8-1
Mount the equipment
Equipment Mounting, page 9-1
Connect the sense lead harnessing
Sense Lead Harness Connection, page 10-1
Connect the fused load lead harnessing
Fused Resistance Load Lead Harness Connection,
page 11-1
Connect the ambient temperature sensor
Charger Cable Resistance Reading Connection, page
12-1
Connect the digital inputs if applicable
Digital Inputs Connection, page 14-1
Connect RS-485 communications if applicable
RS-485 Communication Connection, page 15-1
Connect the fiber optic interface if applicable
Fiber Optic Communication Connection, page 16-1
Connect the Network communications if
applicable
Network Communication Connection, page 17-1
Connect the alarm contacts if applicable
Parameter Alarm Connection, page 18-1
Connect the Hardware alarm contacts if
applicable
Hardware Alarm Connection, page 19-1
Table 1 - Installation Task List

Materials Received List
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5. Materials Received List
The following is a list of material that may have been received with your shipment. Refer to the packing
slip delivered with the equipment for a complete list of materials supplied. Vertiv suggests you inventory
all materials to ensure the order is complete. Report any shortages to Vertiv immediately.
The model number is in the format of PPPP-COB, where PPPP is 1010 and C, O, and B are described
below.
PPPP–
C
O
B
Description
Choices
1010
C
Communications
0 = RS-485 Only
1 = Network
2 = Fiber Optic
3 = Network and Fiber Optic
1010
O
Options
0 = None
1–9 = Reserved
1010
B
Branding
0 = OEM
1–9 = Reserved
Table 2 - Model Number Description
Part Number
Photo/Drawing
Description
1010-###
###= (options)
UXIM Battery Monitor module
One module per system
1102-550-25
1102-550-50
1102-550-75
1102-550-100
25’, 50’, 75’ or 100’ Pulsed Load Lead
harness
One pulsed load lead harness per system

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Materials Received List (continued)
Part Number
Photo/Drawing
Description
1102-553-25
1102-553-50
1102-553-75
1102-553-100
1102-554-25
1102-554-50
1102-554-75
1102-554-100
(Optional)
25’, 50’, 75’ or 100’ Single Ambient
Temperature Sensor harness
One single ambient Temperature sensor
harness per system
Or optionally, a double ambient
temperature sensor can be ordered.
Contact your Vertiv Sales representative
for details.
25’, 50’, 75’ or 100’ Double Ambient
Temperature Sensor harness
(optional)
One ambient temperature sensor per
system
1102-560-25
1102-560-50
1102-560-75
1102-560-100
25’, 50’, 75’ or 100’ Sense Lead harness
Eight sense lead harnesses per system
2025-108
USB cable
One USB cable per system
1102-551
Fused Load Lead assembly
Seven fused load lead harnesses per
system
4301-015
Fuse, 15A Slo-Blo (MDA-15-R)
Seven 15A Slo-Blo fuses per system
1102-552-25
1102-552-50
1102-552-75
1102-552-100
25’, 50’, 75’ or 100’ Charger Sense Lead
harness
One charger sense lead harness per
system

Materials Received List
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Materials Received List (continued)
Part Number
Photo/Drawing
Description
1102-555
10K 0.1% Resistor Sense Lead Assembly
136 resistor sense leads per system
2120-164
Single Tab Washer (5/16”)
140 tab washers per system
2027-029
UXIM Configurator Software installation
CD
KIT 1400-531
Flush mounting kit
(Optional) Contact your Vertiv Sales
representative for details.
3703–006
25’ Fiber Optic Cable
Communication link between units
KIT-3703-015
Fiber Optic Polishing Kit
The kit provides the user with polishing
materials to terminate the ends of plastic
optical fiber correctly.
Table 3 - Inventory List

System Installation Considerations
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6. System Installation Considerations
This section describes items that should be considered before installing the UXIM system.
6.1 Disconnect Device
The Pulsed Load Lead harness which plugs into the Resistance Steps connector is the primary disconnect
device. Unplug this connector to disconnect power from the UXIM.
6.2 Equipment Location
Consider the placement of the equipment in the event service is required. For example, access to the
rear of the equipment or visual access to the status lights may be needed. The equipment is convection
cooled and no cooling fans are used. To maintain proper operating temperature, the equipment must
not be enclosed in another cabinet without proper ventilation.
6.3 Rack Mounting
If installed in a closed or multi-unit rack assembly, the operating ambient temperature of the rack
environment may be greater than room ambient. Therefore consideration should be given to installing
the equipment in an environment compatible with the maximum ambient temperature specified in the
Product Description Guide. Installation of the equipment in a rack should be such that the amount of air
flow required for safe operation of the equipment is not compromised. Mounting of the equipment in
the rack should be such that a hazardous condition is not achieved due to uneven mechanical loading.
6.4 Mounting Options
The equipment can accommodate two types of mounting: 19” rack mount or flush mount. Standard
mounting is 19” rack mounting. If the flush mount option is used, the optional flush mounting brackets
will need to be installed.
6.5 Wire Length
All harnesses lengths are standard 25’or 50’ length and in most cases, should not require additional
lengths. Distances between the battery, battery charger and the battery monitoring equipment should
be considered. If longer harness lengths are required, harnesses are available in a maximum of 50’
lengths. The resistance load test-wiring limits this length to the maximum distance the UXIM can be
mounted from the battery string. This manual describes all harnesses at the standard 25’ or 50’ length.
6.6 Battery String Isolation
Isolate the battery string prior to installing the system.
Important! Never attempt installation on a battery string that is in service and not fully isolated from
the DC bus and load circuits.
6.7 Cell Number 1 Identification
When referring to any material in this installation guide and reference is made to an actual cell number,
always consider Cell 1 as the most positive end of the battery with respect to the battery charger. As the
cells increment toward the negative end of the string, increment the cell numbers as well.

Installation of Tab Washers
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7. Installation of Tab Washers
Tab washers allow connection of the monitoring system to the battery. Standard tab washers
accommodate 5/16” hardware. The tab washer location and quantity depend on the system
configuration. The actual placement of these tab washers in relation to the battery post and existing
hardware is critical. In instances where a single load tab washer and a sense tab washer(s) is required,
the load tab washer should be placed closest to the cell post and underneath the sense tab washer. The
following figures illustrate some common applications.
Figure 2 - Exposed Post Tab Washer Assembly