Alcatel-Lucent OA5725A User manual

OA5725A Router
Installation Manual
Copyright© ALU-DM481-I Version 12.1 12/2015 Alcatel-Lucent
Alcatel-Lucent Manual
OA5725A Router 1

Legal Notice
Warranty
This publication is subject to change.
Alcatel-Lucent offers no warranty whatsoever for information contained in this manual.
Alcatel-Lucent is not liable for any direct, indirect, collateral, consequential or any other damage connected to the de-
livery, supply or use of this manual.
Manual Alcatel-Lucent
2OA5725A Router

Table of Contents
Chapter1 AboutThisGuide.................................. 1
1.1 SupportedDevices................................... 1
1.2 Who should read this manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 When should I read this manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.4 Whatisinthismanual?................................. 1
1.5 Whatisnotinthismanual? ............................... 1
1.6 How is the information organized? . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.7 TechnicalSupport ................................... 1
1.8 Relateddocumentation................................. 2
Chapter2 OA5725ARouter.................................. 3
2.1 Characteristics..................................... 3
2.1.1 Powersupply ..................................... 3
2.1.2 HardwareMonitoring.................................. 3
Chapter 3 Components and Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.1 Components...................................... 4
3.1.1 FrontPanel...................................... 4
3.1.2 RearPanel ...................................... 4
3.2 Mountingoptions.................................... 6
3.2.1 Assembly: Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2.2 Outlinedrawing..................................... 8
3.3 PowerSource..................................... 8
3.3.1 Connecting the power cable to the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3.2 Connecting the power cable to the device . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3.3 Cablefeatures.................................... 11
3.3.4 Replacing the lithium battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3.5 Configuring Power Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3.6 Deactivating Power Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.7 Activating the Power Management . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4 ProtectionFuse ................................... 13
3.5 Microswitches.................................... 13
3.5.1 Procedure to ignore the configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.6 RESETButton.................................... 15
3.6.1 Rebootingthedevice................................. 15
3.7 DataConnections................................... 15
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3.7.1 4-portEthernetSwitch................................. 15
3.7.2 AUXConnector.................................... 15
3.7.3 Connecting to a WWAN Antenna (Cell connectors) . . . . . . . . . . . . . . . . . . . . 16
3.7.4 Connecting the Wireless LAN Antenna (Wi-Fi connectors) . . . . . . . . . . . . . . . . . 18
3.7.5 Connecting the GPS antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Chapter 4 Installing the SIM card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.1 IdentifyingtheSIMtrays................................ 21
4.2 InstallingtheSIM................................... 22
4.3 Verizon Wireless SIM cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Appendix A Technical Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
A.1 Troubleshooting................................... 24
A.2 Upgradingthesoftware................................ 24
A.3 Connectingtothedevice ............................... 24
A.3.1 Connecting through the local console (AUX connector) . . . . . . . . . . . . . . . . . . 25
A.3.2 Connecting through OP terminal (LAN 1...4 connectors) . . . . . . . . . . . . . . . . . . 25
A.4 Connectors ..................................... 26
A.4.1 LANConnector.................................... 26
A.4.2 WWANConnectors.................................. 26
A.4.3 WLANConnectors.................................. 27
A.4.4 GPSConnector ................................... 27
A.4.5 AUXConnector.................................... 27
A.4.6 POWERSupplyConnector .............................. 27
A.5 TechnicalSpecifications................................ 27
A.5.1 Architecturehardware................................. 28
A.5.2 LANInterface .................................... 28
A.5.3 WirelessWANInterface................................ 28
A.5.4 Independent GPS Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
A.5.5 WirelessLANInterface................................ 29
A.5.6 ConfigurationInterface ................................ 29
A.5.7 PowerSupply.................................... 30
A.5.8 DimensionsandWeight................................ 30
A.5.9 Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Appendix B Regulatory compliance and safety information . . . . . . . . . . . . . . . . . 31
B.1 Recycling and the Environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
B.2 Translated Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
B.3 Compliance..................................... 36
B.3.1 FCCStatement.................................... 36
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B.3.2 ICStatement..................................... 37
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Table of Contents Alcatel-Lucent
iv OA5725A Router

Chapter 1 About This Guide
This installation guide for the OA5725A router family contains the instructions that you need to follow in order to cor-
rectly install the device in the environment where it is going to operate.
1.1 Supported Devices
The information contained in this installation guide only applies to the OA5725A router family.
1.2 Who should read this manual?
This manual should be read by personnel who are experienced in aftermarket installation and familiar with the gener-
al practices for installing electronic devices in vehicles.
1.3 When should I read this manual?
Read this guide as soon as you are ready to familiarize yourself with the device and its components.
This manual will help you understand your new device in greater depth.
1.4 What is in this manual?
This installation guide contains the following information:
• A description of the general characteristics available in the OA5725A router family.
• Technical specifications.
• Power supply requirements.
• Description of the LEDs and the pinouts for the device.
• Troubleshooting.
1.5 What is not in this manual?
This manual does not contain information on the device software nor information on its configuration. For information
on how to configure the device, please see the manuals for the different protocols by visiting the following website:
http://enterprise.alcatel-lucent.com/UserGuides
1.6 How is the information organized?
Each chapter focuses on a specific part of the device hardware and its components. All the descriptions, technical
specifications and information on a component can be found in the relevant chapter.
1.7 Technical Support
Alcatel-Lucent technical support is committed to resolving our customer’s technical issues in a timely manner. Cus-
tomers with inquiries should contact us at:
Contact information:
North America 800-995-2696
Latin America 877-919-9526
EMEA [phone] (Toll Free) or [phone]
Alcatel-Lucent 1 About This Guide
OA5725A Router 1

Asia Pacific [phone]
Web: service.esd.alcatel-lucent.com
Email: esd.suppor[email protected]
1.8 Related documentation
ALU-Dm704-I Configuration Monitoring.
ALU-Dm748-I Software Updating.
ALU-Dm771-I Wireless LAN Interface.
ALU-Dm781-I Cellular Interface.
ALU-Dm812-I GPS.
Caution
The manufacturer reserves the right to make changes and improvements to the appropriate features in
both the software and hardware of this product, modifying the specifications of this manual without prior
notice.
The images presented on the front and back panels of the device are provided as information
guidelines only. Some small modifications may exist in the actual device.
1 About This Guide Alcatel-Lucent
2OA5725A Router

Chapter 2 OA5725A Router
2.1 Characteristics
The OA5725A router family is a range of IP routers especially designed to operate in hostile and extreme environ-
ments. Thanks to their ruggedized mechanics and ability to withstand extreme temperatures, they are particularly
suited for: automotive applications, industrial environments, industrial telecontrol, distribution installations for electri-
city, gas, water, etc.
The main characteristic of this router family lies in the possibility of accessing data networks through cellular or mo-
bile telephony technologies. Thanks to its modular design, the device can quickly adapt to the latest technologies in
the field. Therefore, the OA5725A family is compatible with technologies such as GPRS, EDGE, UMTS, HSDPA,
HSUPA, HSPA, HSPA+, LTE, CDMA 2000 1xRTT, CDMA Ev-Do, etc.
This router family can incorporate a second module, thus permitting simultaneous connections to different carrier net-
works and backing up the main module using a different technology.
In addition, the latest technology in internal GPS (SiRF® Start IV) can be incorporated for positioning tasks in on-
board environments.
Note
SIRF, SIRF Start and the SIRF logo are SIRF Technology, Inc. (a CSR plc company) trademarks.
Other products, services and names used in this document may have been registered by their respect-
ive proprietors.
The OA5725A router family includes an integrated four-port Ethernet LAN Switch to access LAN networks and, op-
tionally, can also have a Wireless LAN MINI-PCI module.
This manual will show you how to install and connect these devices.
Note
Please note that when this device operates for prolonged periods of time under extreme conditions
(including temperature and humidity) its service life shortens significantly.
2.1.1 Power supply
For further information on the different power supplies in the OA5725A router family, please see chapter Compon-
ents and Power Supply on page 4, and section Power Source on page 8 .
2.1.2 Hardware Monitoring
The only way to monitor the OA5725A router family hardware is through the LEDs on the rear panel. The LEDs
provide visual information on what is happening in the device. These indicate the state of the hardware components,
if there is connectivity, data flow, etc.
For further information on the LEDs panel, please see section Components on page 4 in the following chapter.
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Chapter 3 Components and Power Supply
The following chapter provides detailed information on the chassis of the OA5725A router family and its components.
This information includes:
• Components.
• Information on assembly.
• Power supply.
• RESET button.
• Data connection.
• SIM card installation.
3.1 Components
3.1.1 Front Panel
The following figure shows the front panel.
Fig. 1: Front panel
The front panel elements are as follows:
Front panel elements table
Item Description
A ON. Illuminated indicator showing that the device is switched on or not.
B Holes to install the accessory to secure the device.
C,D Screws to remove the device’s upper and underside panels.
3.1.2 Rear Panel
The following figure shows the rear panel.
Fig. 2: Rear panel
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The rear panel elements are as follows:
Rear panel connectors table
Item Description
A ANT. 1 Wi-Fi. WiFi antenna for the Wireless LAN module. This module is optional;
therefore it’s possible that your device doesn’t have any antennas.
B ANT. 1 CELL 1. Main antenna for the OA5725A cellular Module 1
(cellular10/xinterface).
C ANT. 1 CELL 2. Main antenna for the OA5725A cellular Module 2
(cellular11/xinterface).
D GPS. External GPS antenna for the GPS module. This module is optional; there-
fore it’s possible that your device doesn’t have internal GPS and, therefore, no an-
tenna.
E ANT. 2 CELL 1. Auxiliary antenna for the OA5725A cellular Module 1
(cellular10/xinterface).
F ANT. 2 CELL 2. Auxiliary antenna for the OA5725A cellular Module 2
(cellular11/xinterface).
G ANT. 2 Wi-Fi. WiFi antenna for the Wireless LAN module. This module is optional;
therefore it’s possible that your device doesn’t have any antennas.
H 4-port Ethernet Switch.
I AUX. DB9 connector that provides access to the device’s local console for config-
uration and monitoring.
J RESET. Reset button. For further information on how the reset button operates,
please see section RESET Button on page 15 in this chapter.
K 12 - 24 V DC Power supply connection (DC).
L,M Screws to remove the device’s upper and underside panels.
In addition to the connections, you can see a set of luminous indicators, or LEDs, on the rear panel that provide in-
formation on what is happening in the router.
The LEDs on the rear panel of the router are shown in the following figure:
Fig. 3: Rear panel LEDs
Rear panel LEDs table
LED Associated Interface Statue Description
A Wireless WAN channel 0 Monochrome OFF -> Interface is not
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(cellular10/1). green available, not installed or
not registered.
ON -> Registering or re-
gistered and connected to
the SIM carrier network:
- Steady: Is not transferring
data.
- Blinking: Transferring
data.
B Wireless WAN channel 1
(cellular11/1).
Monochrome
green
OFF -> Interface is not
available, not installed or
not registered
ON -> Registering or re-
gistered and connected to
the SIM carrier network:
- Steady: Is not transferring
data.
- Blinking: Transferring
data.
C The device has a MINI-PCI
slot where a Wireless LAN
daughter can be installed.
Monochrome
green
OFF -> Interface is not
available, not installed or
not established
ON -> Connecting or con-
nected and communications
established:
- Steady: Is not transferring
data.
- Blinking: Transferring
data.
LNK Associated to each Ether-
net switch (LAN1, LAN2,
LAN3 and LAN4)
Monochrome
green
ON -> Ethernet connection
(link) established:
- Steady: Is not transferring
data.
- Blinking: Transferring
data.
100 Associated to each Ether-
net switch (LAN1, LAN2,
LAN3 and LAN4)
Orange ON -> Connection at 100
Mbps
OFF -> Connection at 10
Mbps
3.2 Mounting options
The OA5725A device can be mounted in various vehicles on the wall, ceiling or on a horizontal surface.
The front and rear device panels have three apertures so you can add a bracket with slots to firmly hold the device.
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Fig. 4: Front panel bracket mounting
3.2.1 Assembly: Recommendations
We recommend that the device is mounted on a horizontal surface and the device is screwed to the said surface us-
ing the bracket slots.
Warning
If the screws are not properly anchored, the strain of the cables connected to the router could pull the
router out.
Note
The screws for mounting the device are not provided in the package, and have to be acquired separ-
ately.
Warning
This equipment has been designed to run in a wide range of room temperatures, up to 70ºC (150ºF).
Under these conditions, the metal surface can reach dangerously high temperatures that may cause in-
juries.
The equipment must be placed in a Restricted Access Location if it is installed in an environment where
the room temperature exceeds 50ºC (122ºF). Only qualified personnel may have access to this area
that, in addition, has to be secured by means of a lock, key, tool or by other safety means. The location
will also be monitored by the relevant authorities
Consider Restricted Access Location the spaces and cavities in the vehicle secured through a lock,
key, tool or by some other means of security, where only trained personnel can access. The vehicle
trunk is a non-Restricted Access Location.
If the equipment is going to be installed in a non-Restricted Access Location where untrained service
personnel can access, the equipment must be mounted inside a separate compartment like a Security
Lock Box
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Fig. 5: Security LockBox
3.2.2 Outline drawing
An outline drawing is provided for proper installation.
Fig. 6: Outline drawing
3.3 Power Source
The OA5725A router family is powered using direct current (DC).
Workplace Conditions. Main Characteristics:
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• Avoid humid and or dusty locations.
• Direct exposure to sunlight should be avoided as well as other heat sources. The device should not be placed
amongst papers, magazines or other elements that could hinder natural air circulation.
• The device should not be placed very close to strong electromagnetic fields such as speakers, engines, etc.
• The device should not be mounted in the driver’s area of the vehicle or areas where it can distract the driver.
• Knocks and/or strong vibrations should be avoided during transport, operation and storage.
• The device should be mounted in accordance with accepted aftermarket practices and materials.
Warning
The electric current in power cables, telephone lines and communication cables is dangerous. To pre-
vent electric shocks, before installing, handling or opening the equipment covers, connect and discon-
nect the cables following the steps set forth in Connecting on page 10 and section Disconnecting on
page 10 .
3.3.1 Connecting the power cable to the vehicle
The device power supply cable must be connected to the vehicle’s fuse box. Always follow the vehicle manufac-
turer's recommendations for electrical accessories connection.
Generic connection guidelines are:
• Disconnect the positive battery cable from the vehicle’s battery post.
• Locate an empty fuse slot with fuse ratings in the range 5 A - 10 A.
• Terminate the cable conductors with suitable crimp connectors, fuse tap or bare wires (depending on the fuse box
connectors).
• Connect the BATTERY conductor to the fuse connector.
• Connect the GND conductor to a battery ground connector.
• Optionally, IGNITION conductor can be connected to the vehicle ignition switch if available.
• It is recommended to install an approved vehicle circuit breaker.
• Insert the new fuse into the fuse slot.
• Connect the positive battery cable to the vehicle’s battery post.
Fig. 7: Connection of Cable to vehicle power source
All components used in the connection to the vehicle should be UL Listed and comply with the regulations of the
country where the installation takes place.
The cabling should be separated from other wiring in the vehicles and should be routed away from sharp edges.
The power supply cable goes from the fuse panel to the router along the vehicle wall, ALWAYS inside the vehicle
cabin and WITHOUT crossing the vehicle’s firewall protection.
3.3.2 Connecting the power cable to the device
To terminate the cable into the connector follow the instructions below:
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Strip the cable, shorten the shield, strip the single wires, and push the pressure nut onto the cable. Slide the wires
through the sleeve housing and connect, stick shielding foil around the shortened shield, in the case of straight
sleeve housing, gently twist the wires together, screw sleeve housing to the plug insert, screw the pressure nut tight.
Fig. 8: Terminate the cable into the connector
To connect the power supply source to the device, please follow the steps given in section Connecting on page 10.
Warning
To avoid electric shocks, residual current circulation and other unwanted effects, also affecting commu-
nications, the following is recommended:
All interconnected communication devices should be plugged to THE SAME GROUNDED POWER
OUTLET, which should at the same time be of good quality (lower than 10 ohms).
Whether the workplace is provided with an uninterrupted power supply system (UPS), regulated supply
or it is independent from the rest (such as lighting, etc.); it is highly recommended that all data devices
should be connected to the same power source. This will avoid operating and premature aging prob-
lems of drivers and other components.
3.3.2.1 Connecting
• Make sure that the power supply cable is not connected to the device.
• Connect the data cables.
• Locate the 12 - 24 V DC connector, which is found on the rear part of the device.
• Insert the power cable connector.
3.3.2.2 Disconnecting
• Disconnect the power supply cable from the device.
• Disconnect the data cables.
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3.3.2.3 Power connector pinout
PIN Signal
1 GND
2 BATTERY / VCC
3 ACC / IGNITION
4 NC
3.3.3 Cable features
In the United States and Canada, the cable used should be a UL Listed, SAE type GPT Cable, min 18AWG.
Note
The cable approvals may depend on the requirements set in the country where the equipment is going
to be installed. The cable must always be 18 A WG or greater.
3.3.4 Replacing the lithium battery
The router has an internal lithium battery to maintain the internal clock.
To replace said battery, you need to open the device’s upper casing. To do this, you need to remove the screws loc-
ated in the upper part of the front and rear panels.
Warning
There is a risk of the battery exploding if it is replaced with one that is not recommended or one of a dif-
ferent type. Please dispose of the used batteries in accordance with the environmental recycling in-
structions given in this document.
3.3.5 Configuring Power Management
The OA5725A is endowed with a power management system that allows the following:
- the device will only switch on when the vehicle has been switched on.
- when installed, the device switches off a short time after the vehicle has been switched off, i.e. there is a slight
delay with respect to the vehicle being switched off. The purpose of this is that the device, when installed, does not
disconnect during short stops.
This feature is configured through the internal microswitches (SW100): the duration of the delay however is con-
figured through the configuration command.
The microswitches are located in the device, as shown in Fig. 9 on page 12.
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Fig. 9: Power management switch
3.3.6 Deactivating Power Management
The SW100 microswitches 1 and 2, labeled as IGNITION, must be in the OFF position.
3.3.7 Activating the Power Management
The SW100 microswitches 1 and 2, labeled as IGNITION, should be in the ON position
Caution
This is a factory setting (i.e. the devices are already configured in this mode on exiting the factory).
In this operating mode, the device expects to be constantly powered and the ACC / IGNITION signal operates as a
switch. When power is applied to the device (BATTERY /VCC) the device remains switched off. It will only switch on
when the signal (+12 V or +24 V) is applied by the ignition pin (ACC / IGNITION).
Similarly, if the ignition signal deactivates once the device has switched on, the device remains switched on for the
period of time configured through the “set ignition-off-powerdown-timer <value>” command.
*
*p 4
Config>set ?
application-active Permits you to select the code used to boot the router
console Set console configuration
contact-person Assign a name or identification to the contact-person
data-link Type of data link for a WAN line
default-conf Restores the default configuration
file-cfg Configure a configuration file as active
ftp Permits you to access the FTP configuration menu
host-location Physical location of the router
hostname Assign a name to a device
ignition-off-powerdown-timer Configure the time to router power down after car
ignition off
inactivity-timer Configure the maximum inactivity time
login Configure login options
password Configure the device access password
pool Number of bytes assigned to each memory pool
schedule-restart Allows to configure router reset schedule
telnet Access the TELNET protocol configuration
web-probe Access the Web probe configuration
Config>set ignition-off-powerdown-timer ?
<1..1440> Power down timeout in minutes
disabled Disable ignition off power down timer
Config>set ignition-off-powerdown-timer 10
Config>
For further information on this command, please see manual ALU- Dm704-I Configuration and Monitoring.
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3.4 Protection Fuse
The OA5725A router family has an internal protection fuse incorporated with the aim of preventing damage to the
device and to the surrounding area
The following image shows where the protection fuse is located (F1).
Fig. 10: Protection Fuse
In cases where the device is not functioning, please check that the fuse is correctly installed and has not blown.
Warning
The fuse must have the characteristics indicated by Alcatel-Lucent.
3.5 Microswitches
The OA5725A routers have a block of 8 microswitches available that are used for maintenance and test tasks. In this
case, they are only used to load the default configuration.
This block of microswitches can be found inside the OA5725A routers. You need to remove the top casing in order to
handle them.
These switches should not be handled by the user other than to establish the default configurations.
Note
In order for the device to operate correctly, all the microswitches must be in the OFF position.
3.5.1 Procedure to ignore the configuration
The following steps should be carried out if you have to discard the whole configuration of the device (for instance, if
you cannot remember the password).
• Turn off the device through the ON/OFF switch.
• Using a screwdriver, move microswitch ‘5’ to the ON position.
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• Turn the device on with the ON/OFF switch.
When the device is switched on, a message similar to the one shown below will appear on the configuration console:
**************************************************
**************************************************
**************************************************
BOOT CODE VERSION: 04.09 Feb 13 2013 17:45:12
gzip Feb 13 2013 17:39:06
P.C.B.: 19 MASK:0C10 Microcode:00E1
START FROM FLASH
BIOS CODE DUMP....................
BIOS DATA DUMP....
End of BIOS dump
BIOS CODE VERSION: 04.09
CLK=400000 KHz BUSCLK=100000 KHz PCICLK=33333 KHz L0
Date: 07/13/10, Tuesday Time: 09:11:38
SDRAM size: 64 Megabytes
BANK 0: 64 Megabytes (detected)
MMU Mode: Dynamic
I_Cache: ON
D_Cache: ON Write-Back
FLASH: 16 Mb.
NVRAM: 128 Kb.
EEPROM: 2048 Bytes.
DPRAM: 8192 Bytes.
SWITCH 10/100
CELLULAR PCM
GPS
SECURITY ENGINE
PCI device: Host bridge
(Bus: 0, Device: 0, Function: 0)
(Vendor: 0x1057, Device: 0x18C1)
(Subs. Vendor: 0x0000, Subs. Device: 0x0000)
Slot 1 - PCI device: serial bus controller
(Bus: 0, Device: 10, Function: 0)
(Vendor: 0x1131, Device: 0x1561)
(Subs. Vendor: 0x5444, Subs. Device: 0x3700)
Slot 1 - PCI device: serial bus controller
(Bus: 0, Device: 10, Function: 1)
(Vendor: 0x1131, Device: 0x1561)
(Subs. Vendor: 0x5444, Subs. Device: 0x3700)
Slot 2 - PCI device: Ethernet controller
(Bus: 0, Device: 29, Function: 0)
(Vendor: 0x168C, Device: 0x0029)
(Subs. Vendor: 0x168C, Subs. Device: 0x2096)
Current production date: 12 10
Current software license: 29 12
S/N: 777/000127
BIOS MAC Add: 00-a0-26-a4-00-1b
>>
........
TRYING APP CODE DUMP
(CONFIGURED) APPCODE1.BIN ver.: 0.11.0.01 0.0.0.0.......
...........................................................
...........................................................
.....................
APP DATA DUMP........................
Running application
Default configuration used
Parsing text mode configuration ...
Configuration parsed
Initializing
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