ALCOMEXINDO ALUSCAFF S1F-0114-01-MF User manual

DOUBLE WIDTH
& SINGLE WIDTH
PLEASE READ THIS INSTRUCTION CAREFULLYBEFORE USE,
Copy Right 2012 - By Alcomexindo 021-8831036
ALUMINIUM COMPANY EXTRUSION INDONESIA

1.TYPE & MODELS
Type Length (L1) Width (W1) Height (H1)
S1F‐0114‐01‐MF 1870 750 2500
D1
F
‐
0
11
4
‐
0
2‐
MF
1
870
1
350
2
500
D1F
0114
02
MF
1870
1350
2500
S2F‐0114‐03‐MF 1870 750 5380
D2F‐0114‐04‐MF 1870 1350 5380
S3F‐0114‐05‐MF 1870 750 7470
D3F‐0114‐06‐MF 1870 1350 7470
S4F‐0114‐07‐MF 1870 750 9550
D4F‐0114‐08‐MF 1870 1350 9550
S5F‐0114‐09‐MF 1870 750 11630
(H1)
D5F‐0114‐10‐MF 1870 1350 11630
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ITEM
PICTURE
NAME
USAGE
DIMENSION
2, COMPONENT DESCRIPTION
ITEM
PICTURE
NAME
USAGE
DIMENSION
(mm)
1.
Horizontal
Braze
Toconnectlevelrungsofframeinbothsides 1750
2Diagonal
Brace
To connect lower frame with the
opposite upper frames
2400
Brace
opposite upper frames
3Interlock
clip
To lock lower frames and upper
frame
-
clip
frame
48 rung
frame To increase the height of scaffolding 2080 x 750
5Trapdoor
Platform The access of scaffolding erection and the final workin
g
area 1830 x 600
g
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DIMENSION
3, COMPONENT DESCRIPTION
ITEM PICTURE NAME USAGE
DIMENSION
(mm)
6Base frame
fence To fix base frame at the beginning of scaffolding erection -
7Guardrail
Frame The protection of users at final level 930 x 750
8 Telescopic To increase stability of scaffolding -
9
Adjustable
To level scaffolding after moving or
9
Adjustable
erection -
10
Base Frame
To consist base section by
assembling
1300 x 750
10
Base Frame
assembling
Adjustable leg
1300 x 750
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4,SPECIFICATION
PART ITEM
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5, SAFETY RULES
Do not move Alcomexindo Aluminum Scaffoldin
g
when there are
persons or loose materials on the platform:
Do not attach hoists or similar devices to Alcomexindo Aluminium Scaffolding
to lift loads:
Never use damaged or in correct components :
Brake all castors by pushing down the brake lever :
Onl
y
erect a Alcomexindo Aluminium Scaffoldin
g
on level
g
round with an
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y
g
g
adequate soil bearing capacity:
(
5
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6, SAFETY RULES
Never use a Alcomexindo Aluminium Scaffolding as staircase to climb from a
A
lcomexin
do Aluminium Scaffolding
onto other constructions
A
lcomexin
do
Aluminium
Scaffolding
onto
other
constructions
When the wind force is 6 and above, moves Alcomexindo Aluminium
Scaffolding to a wind sheltered area or secure against tipping over by
anchoring it :
Climb onto Alcomexindo Aluminium Scaffolding only from the inside:
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7,SAFETY RULES (SYMBOLS SAFETY)
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A)
Er
ect
i
o
n
8, SPECIAL SAFETY RULES - 1
A)
Erection
Check that all components are on site and that they are functioning correctly. Check if the ground on
which the mobile access tower system in to be erected and moved is fairly level, even and capable of
supporting the tower system.
Alcomexindo Aluminum Scaffolding must always be climbed from the inside during erection.

Adjustable legs should only be used for leveling

Adjustable
legs
should
only
be
used
for
leveling
.
B) Lifting of equipment
Alcomexindo Aluminium Scaffolding components should be firmly secured by reliable lifting material
(e.g.rope). employing a reliable knot (e.g.clove hitch), to ensure safe fastening.
C) Movement
Before moving Alcomexindo Aluminium Scaffolding, beware of soft or uneven ground, rains or pot,
holes and overhead obstruction, especially power cables. The ground shall be level, hard and generally
level enough
level
enough
.
Alcomexindo Aluminium Scaffolding should only be moved by manual effort! Do not move
Alcomexindo Aluminium Scaffolding vehicles (e.g. lift trucks). Do not lift, pull or push the scaffold with a
lift truck. Immediately after moving, brake all castors by pushing down the brake lever, then check
whether the scaffold is upright and stable or not.
No personnel or material is allowed on Alcomexindo Aluminium Scaffoldin
g
during movement.
Caution should be exercised when moving a Alcomexindo Aluminium Scaffolding over rough, uneven
or sloping ground, clear ground obstruction which in over 12mm above the ground.
Ensure the brakes are unapplied during movement in order that the caster can be rolling with no
break.
break.
Inspect the circumstance, ensure there is no factor which will effect the movement of the scaffold.
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
Do not roll the scaffold at running speed Just walk slowly
9, SPECIAL SAFETY RULES - 2

Do
not
roll
the
scaffold
at
running
speed
.
Just
walk
slowly
.
Remember to lock all brakes and tighten the stabilizers against the ground after the scaffold is
relocated.
d) During use, be aware of the effect of wind.
Beware of high winds in exposed, gusty or medium breeze conditions. We recommend that in wind
speeds over 7.7 meters per second (17 m.p.h), case working on the tower system. If the wind becomes
a strong breeze, expected to reach 11.3 meters per second (25 m.p.h), tie the tower to a rigid structure.
If the wind is likely to reach gale force, over 18 meters per second (407.7m/s (17 m.p.h) m.p.h), the
tower should be dismantled
tower
should
be
dismantled
.
BEAUFORT WIND SCALE
FORCE WIND
DESCRIPTION SPEED IN km/h GENERAL EFFECT
S ll b h
4 Moderate Breeze 13-18
S
ma
ll b
ranc
h
es move.
Dust, leaves & paper raised.
5 Fresh Breeze 19-24 Small trees sway.
6
Strong Breeze
25
-
31
Small branches move.
Telephone wire
6
Strong Breeze
25
-
31
Telephone wire
Whistle
7 Moderate Gale 32-38 Large trees sway. Walking becomes
Difficult.
Twigs & small
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8 Gale Force 39-46 Branches broken from trees
. Walking is difficult.
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9
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Debris netting or plastic sheeting should not be fixed to Alcomexindo Aluminium Scaffolding without
10, SPECIAL SAFETY RULES - 3
consulting your local branch.
Do not abuse equipment. Damaged or incorrect components should never be used.
Raising and lowering components, tools, and/or materials by rope should be conducted within the
tower base. Ensure that the safe working load of the supporting decks and the tower structure is not
exceeded
exceeded
.
Alcomexindo Aluminium Scaffolding is a working platform and should not be used as a means of
access to other structures.
Beware of horizontal forces (e.g.power tools) which could generate instability. Maximum horizontal
force 20Kg.

A
li
d
Al i i
Sffldi
t d i d t b lift d d d
lft

A
l
comex
i
n
d
o
Al
um
i
n
i
um
S
ca
ff
o
ldi
n
g
are no
t
d
es
i
gne
d
t
o
b
e
lift
e
d
or suspen
d
e
d
-p
l
ease re
f
er
t
o your
supplier for advice.
e) Stabilizers / Ballast
Stabilizers shall alwa
y
s be fitted where s
p
ecified. These increase the effective base area of the tower
yp
and increase its stability as a free standing structure. Best effect is obtained from the stabilizers when
they are arranged in a footprint as a square. (See Pic.1)
When using tower against a strong wall they may be positioned as Pic.2, but the wall must be at least
2/3 of the height of the top working platform. Tower to be left unattended in exposed positions should be
tied to a secure structure or alternatively dismantled
tied
to
a
secure
structure
or
alternatively
dismantled
.
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Pic 1 Pic 2
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Ballast is used at the base to stabilize towers against overturning. In circumstances where there is
t i t d d l f t bili C t t li f d i It h ll b l
11, SPECIAL SAFETY RULES - 4
res
t
r
i
c
t
e
d
groun
d
c
l
earance
f
or s
t
a
bili
zers.
C
on
t
ac
t
your supp
li
er
f
or a
d
v
i
ce.
It
s
h
a
ll
b
e secure
l
y
positioned and made of rigid materials such as steel or concrete, but excluding liquids or granular
materials (i.e.not water or loose sand). It shall not be positioned to overload individual legs. Ballast
should be secured against accidental remove where practicable, and be supported on the lowest rung of
the bottom frame.
Remove all erection aids (e.g.system planking, Alcomexindo Aluminium Scaffolding plank, etc) from
the Alexindo Aluminium Scaffolding not belonging to the model type.

CAUTION after erection the
A
lcomexin
do A
l
uminium Scaffolding
can be moved to the proposed site

CAUTION
after
erection
,
the
A
lcomexin
do
A
l
uminium
Scaffolding
can
be
moved
to
the
proposed
site
of use (ground gradient must not exceed 3%). Carry out the following work steps to move the scaffold
tower system.
To move the scaffold tower system, disengage the brake level and move the Alcomexindo Aluminium
Scaffolding the desired location, observing the “Safety Rules” in section 2
After reaching the site : brake the castors by depressing the brake level, Adjust the castors, if
required, until the mobile scaffold tower system is standing level and the castors have ground contact,
This mobile scaffold tower system shall be erected by at least 2 competent persons.
1. Insert the four adjustable legs into the vertical tubes of two base frame ( one of base frame has a U-
shape extension rung). Make the legs and vertical tube have a firm connection by fastening the V-shape
bolt. Turn the assembled base unit upside down so that the wheels can contact ground. Lock the brakes
f(ifidi)
on
f
our castors.
(
see magn
ifi
e
d
v
i
ew
)
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12, SPECIAL SAFETY RULES - 5
5. Erection Instructions
5.1 General
CAUTION the erection of a Alcomexindo Aluminium Scaffolding may only proceed when the SAFETY
RULES in section 2 have been read and understood completely.
The following instructions are general instructions and apply for the mobile scaffold tower
system.
1)
A
lcomexin
do
Aluminium Scaffolding
can be erected as a centered erection
1)
A
lcomexin
do
Aluminium
Scaffolding
can
be
erected
as
a
centered
erection
.
2)Horizontal and diagonal braces are fastened by means of snap locks which engage during erection
and which are secured against an inadvertent release. The snap locks are opened by pressing the catch
against the force of the spring.
3)Make sure that the diagonal braces always engage next to the crossbars of the push-on frames from
above.
4)At least two persons are required for the erection and dismantling of the.
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CAUTION
A
lwa
y
s read the relevant user instruction com
p
letel
y
before be
g
innin
g
the erection and onl
y
then
13, SPECIAL SAFETY RULES - 6
ypyggy
carry out the erection procedures step by step.
5.2 Basic Erection
PRELIMINARY WORK.
¾
Unpack all of the parts of the
A
lcomexin
do
Aluminium
Sacffolding
to be erected and dispose of the
¾
Unpack
all
of
the
parts
of
the
A
lcomexin
do
Aluminium
Sacffolding
to
be
erected
and
dispose
of
the
packaging material according to regulations. Check that all parts of the Alcomexindo Aluminium Scaffolding
are present according to section 5.
¾Read the erection instruction.
¾WARNING : never work from or build, or dismantle the tower system from an unguarded platform.
¾Before finishing work, check that all push-on connections are secured with the proper rung and all spring
interlock clips are engaged correctly.
2. Fit base frame fixed into the base frame
ame. Ensure the hook face outside of the base
frame.( See magnified view )
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14, BASIC ERECTION (1)
3.Fit the opposite base frame with the frame
fixer. Finish the base section assembly.
4. Fit a horizontal brace onto the rungs of base section.
Then insert a 8 rung frame into the vertical tube of
Then insert a 8 rung frame into the vertical tube of
base section. (always make sure braces are fully
locked in position)
Detail for all Locking
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15, BASIC ERECTION (2)
WARNING :
Never work from or build or dismantle the tower system an unguarded platform
Full Assy
WARNING
:
Never
work
from
or
build
,
or
dismantle
the
tower
system
an
unguarded
platform
.
DISMANTLING
NOTE the dismantling of the Alcomexindo Aluminium Scaffolding is in the reverse order of erection.
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Repair of scaffold material is only allowed after consultation with the manufacture or supplier.
16,CARE,MAINTENANCE AND STORAGE -1
Repair
of
scaffold
material
is
only
allowed
after
consultation
with
the
manufacture
or
supplier.
Cleaning the mobile scaffold tower components
9The scaffold tower system can be cleaned using water with a commercial cleaner added. Paint can be
removed
ATTENTION : Cleaning agents must not get into the ground, used cleaning fluids must be disposed of in
accordance with applicable environmental legislation.
Inspecting the mobile scaffold tower components
Frame (base frame/8 rung frame/ guardrail frame)
9Inspect for deformation, crushing and cracks; if a deficiency is discovered, do not use the frame.
Braces (diagonal/horizontal)
Braces
(diagonal/horizontal)
9Inspect for deformation, crushing and cracks; if a deficiency is discovered, do not use the brace.
Platform
9Inspect for deformation, crushing and cracks; if a deficiency is discovered, do not use the platform .
Check the hatch for ease of movement. Toe boards
9Inspect the toe boards for check; if a deficiency is discovered, do not use the toe board. Castors
9Check that the castors rotate and the brake is functioning.
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
Lbi ti f i t
17,CARE,MAINTENANCE AND STORAGE -2

L
u
b
r
i
ca
ti
on o
f
mov
i
ng par
t
9Lubricate all moving part ( Castrol bearing, interlock clips) with a commercial oil. Use a thin oil in winter.
ATTENTION Wipe off any excessive oil. The oil must not get on the walking areas – danger of slipping,
Dispose of oil-soaked cleaning cloths in accordance with valid environmental legislation.
Storage
9The scaffold tower system components must be stored in such a way that they are not damaged.
9During Storage, the scaffold tower components must be protected against the effects of weather. Store
them lying down if at all possible
them
lying
down
if
at
all
possible
.
9During transport to or from the place of storage. The scaffold tower system components must be secured
against sliding, impacting and falling off. Do not throw scaffold tower system components during handling.
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