Alderon Industries 7039 User manual

USER GUIDE
PART NUMBER:
7039
Cast Iron Cable Weight
Control and Pump Switches

Contents
Introduction................................................................................................................................................................. 3
Safety Guidelines ................................................................................................................................................... 3
Product Included .................................................................................................................................................... 4
Features ................................................................................................................................................................. 5
Installation .................................................................................................................................................................. 6
Installing Float Switch Cable .............................................................................................................................. 6, 7
Installing Float Switch Cable in Application Area ................................................................................................... 8
Test ing .................................................................................................................................................................... 8
General Operation...................................................................................................................................................... 9
Narrow Angle Control or Pump Switch Information ............................................................................................... 9
Medium Angle Control Switch Information........................................................................................................... 10
Medium Angle Pump Switch Information ............................................................................................................. 10
Wide Angle Control or Pump Switch Information................................................................................................. 11
Multiple Float Application Example ...................................................................................................................... 11
Troubleshooting ........................................................................................................................................................ 12
Specications ........................................................................................................................................................... 13
Warranty Information ................................................................................................................................................ 14
Company Information ............................................................................................................................................... 16
Cast Iron Cable Weight - USER GUIDE

Alderon Industries™ - Leading Edge Control Products | 3
Cast Iron Cable Weight - USER GUIDE
Introduction
The cast iron cable weight is used as a pivot point for the activation of a control or pump oat switch. Typically used in a tank where
the oat switch cable is suspended from a mounted oat bracket or per local codes. This product can be used with different types
of oat switches for a variety of applications, including but not limited to: lift stations, septic tanks, holding tanks, pump chambers,
and water tanks for liquids up to 200° F. Made with zinc plated cast iron.
Safety Guidelines
Before proceeding with the installation or operation of this product, read all instructions thoroughly, as well as complying with
all federal, state and local codes, regulations, and practices. This product must be installed by qualied personnel familiar with
all applicable local electrical and mechanical codes. Refer to the National Electrical Code (NFPA 70). Failure to properly install
and test this product can result in personal injury or equipment malfunction.
WARNING
1. DISCONNECT POWER when installing or servicing the product. Failure to disconnect all power sources could result in
serious injury or death.
2. NEVER enter a ooded space without proper Personal Protective Equipment (PPE). Always wear dielectric rubber boots
and other applicable protective equipment when water is on the oor and you must service an energized pump, alarm
system, or product.
3. DO NOT enter the water if the water level is higher than that of the protection your PPE offers or if your PPE is not
watertight.
4. DO NOT use this product with or near ammable liquids.
5. DO NOT install this product in locations classied as hazardous or in explosive atmospheres as dened by any applicable
electrical safety code.

4 | Alderon Industries™ - Leading Edge Control Products
Cast Iron Cable Weight - USER GUIDE
Product Included
(1) Cast Iron Cable Weight
The cast iron cable weight is used as a pivot point for the desired
activation level of the oat switch.
(2) Screws
Secures the cast iron cable weight to the oat switch cable.
The standard product will include: (1) Cast Iron Cable Weight and (2) Screws.
1
2

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Cast Iron Cable Weight - USER GUIDE
Features
Refer to the illustration below to reference the feature descriptions provided.
(1) Cable Weight Halves - The cast iron cable weight is
separated into two halves to afx around the oat switch
cable. Made from zinc plated cast iron.
(2) Screw Holes - Two screw holes are located on the front
outside portion of the cable weight.
(3) Threaded Screw Holes - Two threaded screw holes are
located on the inside back portion of the cable weight.
(4) Screws - Two screws are included to fasten both halves
of the cable weight together.
(5) Cable Slots - The slots are located on both inside halves
of the cable weight, sized for 18 AWG to 14 AWG type oat
switch cables and the bottom side of the weight acts as a
pivot point for the control or pump oat switch.
1 1
2
3
4
5
5

6 | Alderon Industries™ - Leading Edge Control Products
Cast Iron Cable Weight - USER GUIDE
Installation
DISCONNECT ALL POWER SOURCES WHEN INSTALLING OR SERVICING THIS PRODUCT. FAILURE TO
TURN OFF ALL POWER SOURCES COULD RESULT IN SERIOUS INJURY OR DEATH.
Installing Float Switch Cable
STEP 1: REMOVE SCREWS
Remove the two screws from the front of the cable weight by
unscrewing until they release from the screw holes (1A) and pull
directly away (1B).
STEP 2: TETHER LENGTH
Determine the desired activation level, place oat switch cable
in the cable slot on the bottom half of the cable weight while the
top half is removed, and tether oat switch to the appropriate
length. Refer to the instructions that came with the oat switch
for recommended tether length guides to determine activation
or pumping range.
Note*: When installing the cable weight, make sure the narrow
end is facing up to ensure proper operation of the oat switch
and prevent debris from collecting on the cable weight.
Control Switches (Narrow Angle)
Minimum recommended tether length is 6 inches
Pump Switches (Wide Angle)
Minimum recommended tether length is 6 inches
1A
1B
(*) Correct installation position
example, narrow end up.
Tether
Length

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Cast Iron Cable Weight - USER GUIDE
Installing Float Switch Cable (continued)
STEP 3: SECURE FLOAT SWITCH CABLE
To secure oat switch cable to the cable weight, place the top half of the cable weight over the oat switch cable and align the
screw holes to the bottom half of the cable weight (3A). Tighten the two screws so both halves of the cable weight are snug
against the cable (3B). Perform a pull test, if the oat switch cable slips, tighten the screws until securely fastened to prevent
slipping of the cable, this will maintain an accurate activation level (control switches) or pumping range (pump switches).
3A
3B

8 | Alderon Industries™ - Leading Edge Control Products
Cast Iron Cable Weight - USER GUIDE
Installing Float Switch Cable in Application Area
STEP 1: INSTALL AT DETERMINED ACTIVATION LEVEL
Suspend the oat switch with cable weight at the determined
activation level using a mounted oat bracket or per local codes.
STEP 2: WIRING
Wire the oat switch per manufacturer’s instructions.
Testing
STEP 1: TESTING THE ACTIVATION LEVEL
Check the installation of the oat switch by cycling the oat on
and off to ensure proper system operation.
Activation Range
Activation Level
Deactivation Level
(narrow angle control switch, normally open example)
MOUNTED FLOAT BRACKET
Activation Level
(narrow angle control switch, normally open example)

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Cast Iron Cable Weight - USER GUIDE
General Operation
The cast iron cable weight is used as a pivot point for the activation of a control or pump oat switch. Typically used in a tank
where the oat switch cable is suspended from a mounted oat bracket to monitor liquid levels. The examples shown in this
section indicate the total operating angles for Alderon™ oat switches.
Note: Other brands of oat switches may have different total operating angles or activation/deactivation levels above/below
horizontal. Refer to the instructions that came with the oat switch for complete operation information.
▪ 20° total operating angle
Normally Open:
▪ Activates 15° above horizontal
▪ Deactivates 5° below horizontal
Normally Closed:
▪ Activates 5° below horizontal
▪ Deactivates 15° above horizontal
Normally Open - High Level Alarms or Pump Down (empty) applications
Normally Closed - Low Level Alarms or Pump Up (ll) applications
Narrow Angle Control or Pump Switch Information
(normally open example)

10 | Alderon Industries™ - Leading Edge Control Products
Cast Iron Cable Weight - USER GUIDE
▪ 60° total operating angle
Normally Open:
▪ Activates 15° above horizontal
▪ Deactivates 45° below horizontal
Normally Closed:
▪ Activates 45° below horizontal
▪ Deactivates 15° above horizontal
Normally Open - High Level Alarms or Pump Down (empty) applications
Normally Closed - Low Level Alarms or Pump Up (ll) applications
Medium Angle Control Switch Information
(normally open example)
(normally open example)
▪ 50° total operating angle
Normally Open:
▪ Activates 45° above horizontal
▪ Deactivates 5° below horizontal
Normally Closed:
▪ Activates 5° below horizontal
▪ Deactivates 45° above horizontal
Normally Open - High Level Alarms or Pump Down (empty) applications
Normally Closed - Low Level Alarms or Pump Up (ll) applications
Medium Angle Pump Switch Information

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Cast Iron Cable Weight - USER GUIDE
▪ 90° total operating angle
Normally Open:
▪ Activates 45° above horizontal
▪ Deactivates 45° below horizontal
Normally Closed:
▪ Activates 45° below horizontal
▪ Deactivates 45° above horizontal
Wide Angle Control or Pump Switch Information
Normally Open - High Level Alarms or Pump Down (empty) applications
Normally Closed - Low Level Alarms or Pump Up (ll) applications
(normally open example)
Multiple float switches with cable weights are typically used for
control applications to empty or fill a tank.
Normally Open (empty):
Top Float = High Alarm
Middle Float = Start Pump
Bottom Float = Stop Pump
Normally Closed (ll):
Top Float = Stop Pump
Middle Float = Start Pump
Bottom Float = Low Alarm
Multiple Float Application Example
Control Switch
“High Alarm”
Control Switch
“Start”
Control Switch
“Stop”
(normally open example)
EMPTY TANK

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Cast Iron Cable Weight - USER GUIDE
Troubleshooting
PROBLEM PROBABLE CAUSE SOLUTION
Float switch cable is slipping Screws are not properly fastened Make sure screws are securely fastened
for size of the oat switch cable (refer
to Secure Float Switch Cable step 3 on
page 7)
Float switch cable is not the correct
gauge (AWG)
Measure oat switch cable diameter to
ensure it’s compatible, minimum size
of 0.28 inches (18 AWG) and maximum
size of 0.39 inches (14 AWG)
Cable weight is not accepting screws Screw holes on top half of the cable
weight are not properly aligned with
threaded screw holes on the bottom half
of the cable weight
Align the screws holes on the top half
of the cable weight with threaded screw
holes on the bottom half of the cable
weight, securely fasten screws
Float switch cable is not the correct
gauge (AWG)
Measure oat switch cable diameter to
ensure it’s compatible, minimum size
of 0.28 inches (18 AWG) and maximum
size of 0.39 inches (14 AWG)
Float switch is not activating Obstruction preventing the oat switch
from tilting to the proper activation angle
Move the oat switch and oat tree to
a location in the monitoring area free of
obstructions or remove obstruction from
monitoring area if possible
Incorrect installation of oat switch Refer to instructions that came with the
oat switch for recommended tether
length guides, mounting location, total
operating angle, and activation levels for
normal operation

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Cast Iron Cable Weight - USER GUIDE
Specications
Cable Weight Material:
Screws Material:
Cable Slot:
Operating Temperature:
Diameter:
Height:
Weight:
Zinc plated cast iron
Stainless steel
18 AWG to 14 AWG type cable sizes (diameter 0.28 - 0.39 inches)
For use in liquids up to 200° F
1.94 inches
2.50 inches
1.20 lb

14 | Alderon Industries™ - Leading Edge Control Products
Cast Iron Cable Weight - USER GUIDE
Warranty Information
LIMITED WARRANTY: Subject to the conditions of this Three-Year Limited Warranty, Alderon Industries, LLC (“Alderon”) war-
rants to the original user or consumer of an Alderon product (the “Product”) that, for a period of three (3) years from the date of
manufacture, the Product will be free from defects in materials and workmanship under normal use and service, and provided
the Product is installed, operated and maintained in accordance with instructions supplied by Alderon.
WARRANTY EXCLUSIONS: Notwithstanding anything to the contrary, this Limited Warranty does not cover:
1. Alderon custom control units. Please see the One-Year Limited Warranty – Custom Controls.
2. Damage, defects or malfunctions resulting from (a) failure to properly install, operate or maintain the Product in accordance
with printed instructions provided and with applicable local codes, ordinances and good trade practices; (b) normal wear and
tear; (c) abuse, accident or negligence; (d) de-installation and movement of the Product from its original installation location;
(e) repair and/or modication of the Product without prior authorization from Alderon; (f) use of the Product for purposes other
than for what it was designed and manufactured; or (g) conditions beyond the control of Alderon, including lightning and freight
damages (hidden or visible). Contact parcel or the freight company for claims on freight damage in transit.
3 Cost of eld labor or other charges incurred by you in removing and/or re-afxing the Product or any part or component
thereof.
4. Transportation costs.
CLAIM PROCEDURE: To make a claim regarding breach of warranty, (a) the claim must be received by Alderon before the ex-
piration of the warranty period; and (b) the defective Product, or part thereof, must be returned to a designated Alderon location,
FREIGHT PREPAID, together with proof of purchase. A return goods authorization must be received prior to the return of the
defective Product or part. Please contact the sales representative in your area to determine the designated Alderon location for
return and to obtain the return goods authorization. If you do not have a sales representative in your area, please call 218-483-
3034 to submit your claim, or mail notice of your claim to:
Warranty Claims
Alderon Industries, LLC
P.O. Box 827
Hawley, MN 56549
EXCLUSIVE REMEDY: In the event of a warranty claim that Alderon determines to be covered by this Limited Warranty, Al-
deron will, at its option, repair or replace the Product.
The above limited warranty and this exclusive remedy are the sole express warranty and remedy given by Alderon on the Prod-
uct. No warranties or representations at any time made by any representative from Alderon shall vary or expand the provisions
hereof. TO THE EXTENT PERMITTED BY LAW, ALL EXPRESS AND IMPLIED WARRANTIES (INCLUDING IMPLIED WAR-
RANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NON-INFRINGEMENT) OTHER THAN
THE EXPRESS LIMITED WARRANTY SET FORTH ABOVE ARE EXPRESSLY DISCLAIMED. UPON THE EXPIRATION OF
THE ABOVE STATED LIMITED WARRANTY PERIOD, ANY AND ALL APPLICABLE IMPLIED WARRANTIES, INCLUDING,
WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NON-IN-
FRINGEMENT, ARE DISCLAIMED. SOME STATES DO NOT ALLOW LIMITATION ON HOW LONG AN IMPLIED WARRAN-
TY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS, WHICH VARY
FROM STATE TO STATE.
LIABILITY LIMITATION: In no event will Alderon’s liability to you or any other person or entity exceed the price paid to Alderon
for the defective Product. IN NO EVENT SHALL ALDERON BE LIABLE TO YOU OR ANY OTHER PERSON OR ENTITY
FOR INCIDENTAL, CONSEQUENTIAL, INDIRECT OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING
OUT OF WARRANTY (INCLUDING ANY IMPLIED WARRANTIES) OR ANY OTHER CONTRACT, STRICT LIABILITY, NEG-
LIGENCE OR OTHER TORT, OR OTHERWISE, INCLUDING ARISING FROM INSPECTION OR REMEDY DELAYS. SOME
STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE
ABOVE LIMITATION AND EXCLUSION MAY NOT APPLY TO YOU.
Three-Year Limited Warranty - Standard Products
62800933.2

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Cast Iron Cable Weight - USER GUIDE
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Company Location: 151 16th Street South, Hawley, MN 56549
Mailing Address: PO Box 827, Hawley, MN 56549
Main Ofce Phone: [phone]
Website: alderonind.com
General Inquiry Email: [email protected]
Submit New Orders: order[email protected]
UG00078_Rev03_Cast Iron Cable Weight | August 27, 2019 1:07 PM
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