ALDI Ferrex FPLT-254 E1 User manual

2 STROKE LINE TRIMMER
FPLT-254 E1
CAUTION!: Read the manual carefully before operating this machine!
Vers.No. 210429
Original Instructions
User Manual

Contents
Overview 04
Contents of box 06
Utilisation 07
Explanation of symbols 08
Introduction 11
Layout 12
Unpacking 12
Intended use 13
General Safety Warnings 14
Technical data 16
Before commissioning 17
Assembly and operation 18
Working instruction 21
Cleaning and storage 24
Disposal and recycling 26
Troubleshooting 26
Warranty Details 27
Repair and Refurbished Goods or Parts Notice 28

Overview
4
33
4455
66
11
77
2
3
5
4
16
17
18
22
5
5.1
5
a
b
c
d
3
3.1
2
7
8
6
5.1
5.2
4
3
1
5
2
12
13
14
11
10
9

Utilisation 5
1010
1616
1111
88
99
7.17.1
A
13
15
1212
14141313
1515
11
15

Contents of Box
1x Engine unit (1)
1x Thread coil with trimming line (2)
1x Protective device (3)
1x Guide bar with drive shaft (4)
1x Oil-fuel mixing bottle (16)
1x Spark plug wrench (17)
1x Allen key (18)
1x Guide Handle (5)
1x Instruction Manual
1x Warranty Card
Contents of Box
6

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Utilisation
2323
1818 1919
2121
2222
2020

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8
Explanation of symbols
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Explanation of symbols
Read the operating and safety instructions before start-up
and follow them!
Warning! Disregard results in a risk of death or injury, or
damage to the tool. We have marked points in this operating
manual that impact your safety with this symbol.
Keep children, onlookers and helpers 15 m away from the
brush cutter.
Wear head protection, hearing protection and eye protection
when using the device.
Wear a dust protection mask.
Wear eye protection.
Warning! The exhaust pipe and other parts of the engine
become very hot during operation, do not touch.
Warning! Danger of injury due to objects being flung away.
Pay attention to kick-back!
Grass trimmer

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9
Danger! Petrol is very easily flammable. Avoid smoking,
naked flames or flying sparks near fuel.
Warning: Risk of injury!
Do not allow hands and feet to come into contact with the
blade when the engine is running.
Wear sturdy footwear.
Wear work gloves.
40:1
Symbol for the “Petrol/oil mixing ratio” to be filled in on
the tank cover.
Warning! Do not use saw blades or multi-part metallic
cutting tools.
Tank contents
108
Guaranteed sound power level
Press the fuel pump 10 times
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Explanation of symbols

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10
DANGER!
Signal word to indicate an imminently hazardous situation which,
if not avoided, will result in death or serious injury.
WARNING!
Signal word to indicate a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
CAUTION!
Signal word to indicate a potentially hazardous situation which, if
not avoided, could result in minor or moderate injury.
NOTE Signal word to indicate a possible hazardous situation which, if not
avoided, could result in property damage.
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Explanation of symbols
max 9000 min/1
max. cutting speed = 9000 min
-1
max. cutting width = 380 mm
Choke
1
Warranty Class / 1 Year Warranty
Conforms to relevant standards of electromagnetic com-
patibility

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Introduction
I. INTRODUCTION
Congratulations on choosing to buy a FERREX® product.
All products brought to you by FERREX® are manufactured to the highest standards of
performance and safety, and as part of our philosophy of customer service and satisfac-
tion, are backed by our comprehensive 1 Year Warranty.
We hope you will enjoy using your purchase for many years to come.
Note:
According to the applicable product liability law the manufacturer of this device is not
liable for damages which arise on or in connection with this device in case of:
• improper handling,
• non-compliance with the instructions for use,
• repairs by third party, non-authorised skilled workers,
• installation and replacement of non-original spare parts,
• improper use.
Recommendations:
Read the entire text of the operating instructions prior to the assembly and operation of
the device.
These operating instructions are intended to make it easier for you to get familiar with
your device and utilise its intended possibilities of use.
The operating instructions contain important notes on how to work safely, properly and
economically with your 2 stroke line trimmer and how to avoid dangers, save repair costs,
reduce downtime, and increase the reliability and working life of the 2 stroke line trim-
mer.
In addition to the safety regulations contained herein, you must in any case comply
with the applicable regulations of your country with respect to the operation of the
2 stroke line trimmer.
Put the operating instructions in a clear plastic folder to protect them from dirt and hu-
midity, and store them near the 2 stroke line trimmer. The instructions must be read and
carefully observed by each operator prior to starting the work. Only persons who have
been trained in the use of the 2 stroke line trimmer and have been informed on the relat-
ed dangers and risks are allowed to use the 2 stroke line trimmer. The required minimum
age must be met.
In addition to the safety notes contained in the present operating instructions and the
special regulations of your country, the generally recognised technical rules for the oper-
ation of generators must be observed.

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Layout/Unpacking
II. Layout
1. Engine unit
2. Thread coil with trimming line
3. Protective device
3.1 Screw for protective device
4. Guide bar with drive shaft
5. Guide handle
5.1 Allen screw for guide handle
5.2 Nut for guide handle
6. On/off switch
7. Throttle interlock
8. Throttle
9. Choke lever
10. Start pull cord
11. Spark plug connector
12. Fan housing cover
13. Fuel tank
14. Housing for engine cooling
15. Fuel pump
16. Oil-fuel mixing bottle
17. Spark plug wrench
18. Allen key (4mm)
III. Unpacking
• Open the packaging and take out the equipment with care.
• Remove the packaging material and any packaging and/or transportation braces (if
available).
• Check to see if all items are present.
• Inspect the equipment and accessories for transport damage. In case of complaints the
supplier is to be informed as soon as possible.
• If possible, keep the packaging until the end of the guarantee period.
• Read the operating instructions to make yourself familiar with the device prior to using it.
• Only use original parts for accessories as well as for wearing and spare parts. Spare
parts are available from your specialized dealer.
• Specify our part numbers as well as the type and year of construction of the device in
your orders.

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Unpacking/Intended use
mImportant!
The equipment and packaging material are not toys. Do not let children play with
plastic bags, foils or small parts. There is a danger of swallowing or suffocating!
IV. Intended use
The motorized 2 stroke line trimmer (use of the thread coil with trimming line) is suitable
for cutting lawns, grassy areas and light weeds.
The observance of the manufacturer’s operating manual included is a prerequisite for
the proper use of the product.
Any other use not expressly permitted in these instructions may result in damage to
the product and pose a serious danger to the user. Be sure to observe the restrictions
in the safety instructions.
Please note that our products were not designed with the intention of use for commercial
or industrial purposes. We assume no guarantee if the product is used in commercial or
industrial applications, or for equivalent work.
Due to physical hazards to the user, the 2 stroke line trimmer must not be used for the
following work: cleaning pavements and as a shredder for shredding tree and hedge
cuttings. Furthermore, the 2 stroke line trimmer must not be used for levelling ground
elevations, such as molehills. For safety reasons, the 2 stroke line trimmer must not be
used as a drive unit for other working tools and tool sets of any type.
The machine may only be used in the intended manner. Any use beyond this is improper.
The user/operator, not the manufacturer, is responsible for damages or injuries of any
type resulting from this.
Any liability of the manufacturer for damages resulting from arbitrary changes to the
machine is excluded. Modifications can reduce the effectiveness of the safety measures
and increase risks for the operator.
Who is not permitted to use the product:
People who are not familiar with the operating manual, children under the age of 16,
people under the influence of alcohol, drugs or medication.
2 stroke line trimmer operating hours
Even though a trimmer may be used at any time, the operator should be considerate of
the people around him.

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Intended use/General Safety Warnings
WARNING! For your own safety, please thoroughly read this manual and the general
safety instructions before turning the device on. If you give the device to third parties,
always include these instructions.
The equipment is allowed to be used only for its prescribed purpose.
Any other use is deemed to be a case of misuse. The user/operator and not the manu-
facturer will be liable for any damage or injuries of any kind resulting from such misuse.
V. General safety warnings
This product is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or who have insufficient
experience and knowledge, unless they have been given supervision
and instruction concerning use of the product by a person responsible
for their safety.
Children must be supervised so that they do not play with the product.
1. Training
• Read through the instructions carefully. Familiarize yourself with the
controls and the proper use of the product.
• Never allow children or persons who are not familiar with these instruc-
tions to use the product. The relevant laws of a country may specify a
minimum age for the operator.
• Never mow while people, especially children, or pets are nearby.
• The operator or user is responsible for the consequences of hazards to
which other people or their property are exposed.
• Do not run the engine indoors. The exhaust gases contain harmful car-
bon monoxide.
2. Preparation
• Always wear suitable footwear and long trousers during cutting.
• Do not operate the product if barefoot or wearing sandals.
• Thoroughly check the area where the product is to be used; remove all
stones, sticks, wires, bones and other objects.
• Check the cutting blades, pins and cutter for visible damage or wear
before each use. Replace worn or damaged blades and screws in pairs
to ensure balance.
• Be careful with multi-blade products as one cutting edge may cause
other blades to rotate.
3. Sawing
• Only use the product in daylight or with good artificial lighting.

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General Safety Warnings
• Do not use it on wet grass.
• Make sure of secure footing, especially on slopes.
• Walk; do not run.
• Take particular care when changing direction on a slope.
• Do not cut grass on excessively steep slopes.
• Take particular care when turning the product around or pulling it to-
wards you.
• Never operate the product with faulty protective devices or shields or
without protection for yourself.
• Switch on the engine as per the instructions and keep your feet away
from the blade(s).
• In this case, do not tilt it further than absolutely necessary and only lift
the part that is away from the operator. Both hands must be in the op-
erating position before moving the product back towards the ground.
• Keep hands and feet away from the rotating parts.
• Never pick up or carry the product while the engine is running,
• Pull the spark plug out of the base:
–when you are not working with the product,
–before removing a blockage,
–before checking, cleaning or working on the product.
–after touching an object. Check the product for damage and repair
if necessary.
–if it starts to vibrate abnormally (check immediately).
4. Maintenance and storage
• Make sure that all nuts, pins and screws are securely tightened so that
the product is in a safe working condition.
• Check the grass catcher regularly for wear and tear.
• Replace worn or damaged parts for safety reasons.
• On rotary mowers, only use replacement cutting devices of the appro-
priate type.
–Never store the product fuelled in a building where gases can reach
an open flame or sparks.
–Allow the engine to cool down before storing it in a container.
–To reduce the risk of fire, keep the engine, silencer, battery compart-
ment and fuel storage area free of grass, leaves and excessive grease.
–If the fuel tank needs to be emptied, do this outdoors.
Special safety instructions
• Hold the handles of the trimmer securely with both hands. When you
stop work, move the throttle to the idle position.
• Maintain a stable, even posture when working.

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General Safety Warnings/ Technical data
• Keep the engine speed at the level required for cutting; never increase
the engine speed above the required level.
• If grass gets caught in the cutting edge during operation or you need
to check or refuel the product, always switch off the engine.
• If someone calls for you while you are working, you must always switch
off the engine before turning towards them.
• Never touch the spark plug or cable while the engine is running. There
is a risk of electric shock if disregarded.
• Never touch the silencer, spark plug or other metal parts of the engine
while the engine is running or immediately after the engine has been
switched off. Failure to do so may result in severe burns.
• Check that the cutter has stopped rotating when the engine is idle be-
fore working with the product again.
VI. Technical data
Grass trimmer cutting data
Cutting diameter 380 mm
Thread count 2 x 2.0 mm
Max. speed 9000 min-1
Drive
Displacement 25.4 cc
Engine idling speed range 3000 +/- 300 min-1
Rated engine power 900 W
Fuel tank volume 0.5 L
Type of motor 2-stroke engine,
air-cooled
Weight 4.9 kg
Technical changes reserved!
Information about noise level measured in accordance with applicable standards:
Sound pressure LpA = 94.5 dB(A)
Sound pressure LWA = 108 dB(A)
Measurement uncertainty KPA = 3 dB(A)

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Technical data/Before commissioning
Wear hearing protection.
Excessive noise can result in a loss of hearing.
Vibration Ahv = 6.0 m/s2
Measurement uncertainty KPA = 1.5 m/s2
Keep the noise level and vibration to a minimum!
• Only use faultless products.
• Maintain and clean the product at regular intervals.
• Adapt your working methods to the product.
• Do not overload the product.
• Have the product checked if necessary.
• Switch the product off if it is not in use.
• Wear protective gloves.
VII. Before commissioning
mWARNING!
Risk to health!
Inhalation of fuel/lubricating oil vapours and exhaust gases can cause serious damage
to health, unconsciousness and in extreme cases death.
-Do not breathe fuel/lubricating oil vapours and exhaust gases.
-Only use the product outdoors.
Before each commissioning, check the product for the following:
• Leak-tightness of the fuel system.
• Faultless condition and completeness of the protective covers and the cutting device.
• Tight fit of all screw connections.
• Smooth running of all moving parts.
Fuel and oil
NOTE!
Product damage!
Usage of an incorrect engine oil and fuel mixture can cause the spark plug to become
fouled, the exhaust part to become blocked or the piston ring to become stuck.
-Follow the instructions provided in the fuel mixing table
-Use only a mixture of unleaded fuel and special 2-stroke engine oil.
-Do not use 2-stroke oil that recommends a mixing ratio of 100:1.
-Never use oil for 4-stroke engines or water-cooled 2-stroke engines.
-Failure to use the correct mixing ratio will invalidate the manufacturer’s warranty.

18
NOTE!
Product damage!
Usage of incorrectly stored or undrained fuel mixturescan clog the carburettor or im-
pair engine operation.
-Put unused fuel in an airtight vessel and store it in a dark, cool room.
-Use only designated and approved vessels for the transport and storage of fuel.
Recommended fuels:
• Mix the fuel mixture as per the fuel mixing table.
• Put the correct amount of fuel and 2-stroke oil into the enclosed mixing bottle. Then
shake the vessel well.
Fuel mixing table
Mixing procedure: 40 parts fuel to 1 part oil
Example:
1 L fuel : 0.025 L 2-stroke oil
5 L fuel : 0.125 L 2-stroke oil
XIII. Assembly and operation
Assembly
When assembling this machine, please follow the specified assembly instructions.
Fitting the handle to the machine, fig. 3 - 4
1. Attach the guide handle (5) in the middle of the shaft.
2. Use the allen screws (5.1) and the nuts (5.2) to mount the handle to the shaft.
Fitting the shaft to the engine unit, fig. 5 - 6
1. Remove the protective caps at the ends of the respective shafts.
2. Slide the bottom shaft (b) into the top shaft of the engine unit until the locking pin
(a) engages in the hole (c). The assembly will be easier if you rotate the bottom shaft
(b) slightly in both directions.
3. Then tighten the rotary knob (d) firmly.
Fitting the protective device, fig. 7 - 7.1
1. Align the hole in the protective device (3) with the cutting unit.
2. Tighten the screw for protective device (3.1) and the wing nut.
Fitting the thread coil, fig. 19
1. Insert the allen key (18) into the hole provided on the cutting unit to fix it in place.
2. Turn the thread coil (2) clockwise until the thread coil is securely mounted.
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Before commissioning/Assembly and operation

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Assembly and operation
mWARNING!
Risk of injury!
The thread coil can be ejected.
Before using the device, please make sure that the thread coil (2) has been installed
correctly!
Operation
When working with the device, the protective device must be fitted to prevent objects
from being ejected. The integrated blade (A) in the protective device automatically cuts
the line to the optimum length (fig. 7.1).
Filling with fuel (fig. 8, 18)
mWARNING!
Risk of injury!
Fuel is explosive!
-Turn off and cool the motor down before filling the tank with fuel.
-You must observe all safety instructions relating to handing fuel.
NOTE!
Product damage!
The device is supplied without motor or gearbox oil.
Before operating, you must fill it with fuel.
Never use oil for 4-cycle engine use or water-cooled 2-cycle engine. If can cause spark
plug fouling exhaust port blocking or piston ring sticking.
Mixed fuels, which have been left unused for a period of one month or more may clog the
carburettor or result in the engine failing to operate properly. Put remaining fuel into an
airtight container and keep it in the dark and cool room.
RECOMMENDED MIXING RATIO: petrol 40: oil 1
WARNING! Take care of the emission of exhaust gases. Always shut off engine before fue-
ling. Never add fuel to a machine with a running or hot engine. Take care of fire!
WARNING! Never smoke whilst refueling and avoid inhaling the fuel fumes.
WARNING! Carefully open the tank top as pressure could have formed inside.
Before refueling:
-Shake the fuel oil-fuel mixing bottle (16) well.
-Place the machine on a flat stable surface, with the fuel tank cap facing upwards.
Clean the fuel tank cap and the surrounding area to avoid any dirt from entering the
tank during refilling.
-Carefully open the fuel tank cap to allow the pressure inside to decrease gradually.
Use a funnel to refill and avoid filling the tank to the brim.

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Assembly and operation
-Unscrew the tank cap and remove it.
-Pour in the fuel carefully, avoid spilling.
-Screw the tank cap on firmly by hand.
Draining fuel
1. Hold a collection container beneath the fuel tank.
2. Unscrew the tank cap and remove it.
3. Allow the fuel to run out completely.
4. Screw the tank cap on firmly by hand.
WARNING! Always close the fuel tank cap firmly.
WARNING! Immediately clean all traces of fuel which may have dripped on the machine or
the ground and do not start the engine until the fuel fumes have dissipated.
Starting the unit
Do not start the unit until it has been completely assembled. Before switching on the unit,
always check fuel/oil.
Check before use!
mWARNING!
Risk of injury!
Do not operate the device unless you did not find any faults. If a part has become defec-
tive, make sure to replace it before you use the device again.
-Check the device for leaks
-Check the device for visual defects.
-Check that all parts of the device have been securely fitted.
-Check that all safety devices are in proper condition.
mWARNING!
Risk of injury!
Before starting work, always check the ground and remove all objects which could be
thrown by the device.
Starting the engine, fig. 1, 9 - 12
Once the machine has been set up properly, start the engine as follows:
1. Place the device on a hard, level surface.
2. Move the on/off switch (6) to (I) to switch on the device.
3. Pull the choke lever (9) upwards to the position (fig. 9).
4. Press the fuel pump (15) 10 times.
5. Pull the start pull cord (10) until the engine starts briefly for the first time (fig. 11).
6. Wait briefly and then set the choke lever (9) to the position (fig. 12).

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Assembly and operation/ Working instructions
7. When the engine is idling, first press the throttle interlock (7) and then push the
throttle (8) to accelerate (fig. 1).
Adjusting the line length, fig. 16, 7.1
To adjust the line length, press the thread coil (2) onto the ground while the engine
is running at maximum speed. The nylon line is automatically released and cut to the
correct length with the blade (A).
Switching off the engine, fig. 1
1. To switch off the engine, move the on/off switch to (6).
2. Wait until the thread coil (2) stops rotating and put the device down.
NOTE!
Product damage!
The friction causes the cord of the start pull cord to wear through, thus wearing out
faster.
-Always pull the start pull cord out straight.
IX. Working instructions
mWARNING!
Risk of injury!
The product can start unexpectedly and cause injuries.
-Switch off the motor before carrying out any cleaning or maintenance work.
-Disconnect the spark plug connector from the spark plug.
NOTE!
Product damage!
Water entering the housing can cause motor damages. In addition, a jet of a high-pres-
sure cleaner may damage parts of the product.
-Clean the product with a cloth, a hand brush, etc.
-Do not immerse the product in water or any other liquid and do not wash it with a
high-pressure cleaner.
Maintenance plan
After 12
operating
hours
After 24
operating
hours
After 36
operating
hours
Air filter Clean Clean Replace
Spark plug Check Clean Replace