Alemite 9911-H1 User manual

Service Guide
SER 9911-H1
9911-H1
9911-Z1
Alemite Corporation
167 Roweland Drive, Johnson City, Tennessee 37601
www.alemite.com
Copyright © 2004 by Alemite Corporation
This document contains confidential information that is the property of Alemite Corporation
670827 and is not to be copied, used, or disclosed to others without express written permission. Revision (5-04)
Figure 1 High-Pressure Portable Pump
Models 9911-H1 and 9911-Z1 - Model 9911-Z1 Shown
Description
The major components of the high-pressure
portable pump assembly in the 9911 model series
consist of a(n):
• air-operated motor
• double-acting reciprocating pump tube
• control valve assembly, z-swivel, and delivery
hose
• cover and handle assembly
• follower plate
• two-wheel hand truck (Model 9911-Z1 only)
Pump Assembly
The high-pressure (50:1 ratio) pump included
with the assembly is designed to deliver a range of
greases [up to NLGI # 3] and operate directly from
their original 35-pound container.
Models 9911-H1 and 9911-Z1
Model 9911-Z1 includes a two-wheel hand truck
to aid transport. See Figure 1.
Specifications
IMPORTANT: For detailed informa-
tion on the pump tube (including
specifications and performance data)
refer to SER 9911-1/9950-1.
For information on the motor, please
refer to SER 339413.
High-Pressure Portable Pump
Pump
Model Two-Wheel Hand Truck
Model
Weight Width x Height (including container)
lbs kg Inches Cm
9911-H1 Not Included 21 9.5 12 x 29.5 30.5 x 75
9911-Z1 Included 34 15.5 14-1/2 x 38 36.8 x 96.5

SER 9911-H1 High-Pressure Portable Pump
Revision (5-04) 2 Alemite Corporation
Figure 2 High-Pressure Portable Pump Models 9911-H1 and 9911-Z1 - Exploded View

High-Pressure Portable Pump SER 9911-H1
Alemite Corporation 3 Revision (5-04)
Item
No. Part No. Description Qty Notes Numeric Order Part # (Item #)
1 9911-1 Pump Assembly, High-Pressure 1 See SER 9911-1/9950-1 6320-3 (13)
2 44734 Adapter, 1/2 " -27 x 3/8 " NPTF (m) 1 9911-1 (1)
3 317875-7 Hose Assembly, Material 1 18223 (9)
4 Grip (Rubber) 1 44734 (2)
5 Handle 1 B52752 (12)
6 Nut, 5/16 " -18 4 77009 (16)
7 315943 Bushing 1 77786 (15)
8 Cover Assembly 1 79029 (6)
9 18223 Screw, Thumb, 1/4 " -20 3 170561 (17)
10 337665 Plate Assembly, Follower 1 172207-1 (14)
11 338958 Truck, Hand, Two-Wheel 1 Model 9911-Z Only 172207-2 (18)
12 B52752 Z-Swivel Assembly, High-Pressure 1 See SER B52750 315943 (7)
13 6320-3 Valve Assembly, High-Pressure Control 1 See SER 6320-3 317875-7 (3)
14 Washer, Lock, 1/4 " 3 321678 (4)
15 Capscrew, 1/4 " -20 x 1/2 " 3 321696 (5)
16 Washer, Internal Tooth Lock, 1/4 " 1 337665 (10)
17 Screw, 1/4 " -20 x 5/16 " 1 338141 (8)
18 Washer, Lock, 5/16 " 2 338958 (11)
Legend:
Part numbers left blank (or in italics) are not available separately
designates a repair kit item
Repair Kits
Part No. Kit Symbol Description
338166 Kit, Cover
393607 Kit, Handle

SER 9911-H1 High-Pressure Portable Pump
Revision (5-04) 4 Alemite Corporation
Assembly
NOTE: Refer to Figure 2 for component
identification on all assembly procedures.
CAUTION
Select a clean environment for all assembly proce-
dures. Prevent contamination from foreign mate-
rial. Damage to components can occur.
Pump Assembly
IMPORTANT: Make sure to remove the pro-
tective cover from the inlet of Pump Assem-
bly (1).
1. Install Pump Assembly (1) into Cover (8).
2. Secure the Pump Assembly to the Cover with Lock
Washers (14) and Capscrews (15).
• Tighten the Capscrews securely.
IMPORTANT: Do not apply thread sealant
to the first two (2) threads of any connection.
Contamination can occur.
Changes Since Last Printing
Deleted Air Motor Body Check Valve
Cover Assembly and Follower
3. Install Grip (4) onto Handle (5).
4. Screw Nut (6) onto each end of the Handle.
5. Install the ends of the Handle into Cover (8).
6. Install Lock Washer (18) and additional Nut (6) onto
each end of the Handle.
• Tighten the Nuts securely.
7. Place Follower Plate (10) onto the top of the product.
• With a wobbling motion, eliminate any air that may
be trapped underneath the Follower Plate. Force the
product through the hole in the center of the Plate.
NOTE: On model 9911-Z1, place the con-
tainer on Hand Truck (11). Slide each hook
onto the lip of the container.
8. Guide the pump tube into the Follower Plate and fit the
Cover onto the container.
9. Secure the Cover to the container with Thumb
Screws (9).
Control Valve and Material Hose
10. Screw the large diameter end of Adapter (2) [with
thread sealant] into the outlet of the Pump Assembly.
• Tighten securely.
11. Screw either end of Material Hose (3) into the Adapter.
• Tighten securely.
12. Screw the 1/2 " -27 end of Z-Swivel (12) [with thread
sealant] into the Material Hose.
• Tighten securely.
13. Screw the opposite end of the Z-Swivel [with thread
sealant] into Control Valve (13).
• Tighten securely.
14. Test/Prime the Pump assembly.
• Refer to Service Guide SER 9911-1/9950-1 for
details.