
Assembly
NOTE
Prior to assembly, certain components
require lubrication. Refer to
Lubricated components table for
details.
NOTE
Refer to fig. 3, page 12 for a section
view of pump tube assembly.
Foot valve
1 Install o-ring (26) onto foot valve (27).
2
Install ball (25), spring (24) (small diameter
first), and washer (23) into foot valve.
3 Install pin (28) into foot valve.
3.1 Make sure pin retains washer
properly and is flush the foot valve.
Body
4 Install o-ring (7) onto upper groove of
body (8).
5
Install and seat seal (10) (heel end first) into
bottom of the body.
6
Install and seat bearing (11) (small diameter
first) into body.
7
Install and seat seal (12) (heel end first) into
body.
8
Install spacer (13) (small diameter first) and
washer (14) into body.
Step for model -M only
9
Screw adapter (29) (with threadlocker) into
body as required.
Tube and rod
10
Install and seat nylon piston (16) (openings
upward) onto bottom of rod (15).
11 Install ball (17) into rod.
NOTE
Do not tighten the valve seat more than
/turn once it contacts nylon piston.
Distortion of nylon piston can occur
which causes excessive drag on the
tube.
12 Screw valve seat (18) (with threadlocker)
into rod (→fig. IPB 1, page 14).
12.1 Follow thread sealant manufacturer’s
recommendations.
CAUTION
Install rod into body with a twisting
motion. Use care not to damage seals.
13 Install rod assembly into bottom of body.
13.1
Position the nylon piston flush with the
bottom of the body.
14
Install back-up ring (20) (concave upward)
onto tube (21).
15 Install o-ring (19) on top of back-up ring.
16 Screw and seat tube assembly into body.
16.1
Make sure both rings are not visible.
Step for model and -M only
17 Slide bung adapter (22) onto tube.
18 Screw foot valve assembly into tube.
18.1 Tighten foot valve assembly
securely to tube and tube to body.
Lubricated components
Item no. Description Item no. Description
O-ring, 3/8in ID x 1/2in OD (9,5 mm ID x 12,7 mm OD) Seal, 5/16 in ID x 9/16 in OD (33,34 mm ID x 39,69 OD)
Quad-ring, 5/8in ID x in OD (66,68 mm ID x 76,2 mm OD) Seal, 5/16 in ID x 11/16 in OD (33,34 mm ID x 42,86 mm OD)
O-ring, 3/4in ID x in OD (69,85 mm ID x 76,5 mm OD) O-ring, 7/8in ID x in OD (47,63 mm ID x 50,8 mm OD)
O-ring, 11/16 in ID x 7/8in OD
(42,86 mm ID x 47,63 mm OD)
Specialty grease )*
Coat the bore of the air motor assembly
Air piston
19 Install quad-ring (6) onto air piston (4).
20
Install and seat o-ring (5) into bottom of air
piston.
21
Place air piston (observe this side up) on top
of rod.
22
Install screw (2) and washer (3) that secures
air piston to rod.
22.1
Tighten screw to ft.lbf. (20.7 Nm).
Attach air motor to pump tube
23
Clamp pump assembly in a soft-jaw vise at
bung adapter (22) or body (8).
24 Install bottom cap onto body.
25
Install o-ring (7) onto upper groove of body.
CAUTION
Install cylinder with care. Damage to
quad-ring (6) and/or o-ring (7) can
occur.
Hint: Angle cylinder onto quad-ring.
26
Install cylinder over body’s o-ring and seat it
properly onto bottom cap.
27 Install top cap onto cylinder.
27.1 Use care passing o-ring.
28 Install keeper (9) into groove of body.
28.1 Make sure hole aligns with
carriage bolt (1c).
29
Install one carriage bolt through air motor
and through keeper.
30 Install flange nut (1d).
30.1
Do not tighten flange nut at this time.
31 Repeat procedural steps - for
additional keepers and carriage bolts.
) Includes a sachet of grease