Alemlube O30040 User manual

Description
The EL Series O30040 is the ideal oil transfer kit for dispensing
oil with a maximum viscosity of SAE130.
Representing excellent value for money, the Alemlube EL Series
O30040 gives you the opportunity to upgrade from standard
hand operated oil drum pumps to a pneumatic solution.
Delivering up to 12L/min with a 3:1 ratio pump, the O30040
is suitable for use with 205L oil drums to perform intermittent
or seasonal work.
The oil control valve with ergonomic grip is easy to operate
and features a lock on device for your convenience.
Smart design with fewer working parts effectively facilitates
a lower cost of ownership.
Manufactured with efficiency and reliability in mind,
the O30040 oil transfer kit is well designed, affordable
and is supported by readily available spare parts.
Oil Transfer Kit with On/Off Gun
OWNER’S TECHNICAL MANUAL
O30040
Visit our website at www.alemlube.com.au or www.alemlube.co.nz
NSW/ACT
TEL: [phone]
FAX: [phone]
QLD/PNG
TEL: [phone]
FAX: [phone]
VIC/TAS
TEL: [phone]
FAX: [phone]
WA
TEL: [phone]
FAX: [phone]
SA/NT
TEL: [phone]
FAX: [phone]
NZ
TEL: [phone]
FAX: [phone]
1
Item No. O30030 Oil Pump
Ratio 3:1
Air Inlet Pressure 30-150psi (2-10bar)
Max Fluid Pressure 450psi (30bar)
Air Consumption 3.6cfm @ 150psi
Kit Max Free Flow Rate 12L/min
Tube Diameter 42mm
Suction Tube Length 940mm
Air Inlet Connection 1/4" quick plug
Oil Delivery Connection Male 1/2"
Maximum Viscosity Oil Delivered SAE 130
Temperature Oil Delivered -10~50°C
Noise Level 82 dB
Technical Details
March 2019

Product Specific Safety Precautions
When the pump is connected to the compressed air supply:
1. The compressed air must be filtered to avoid dust and moisture into pump.
2. The maximum compressed air pressure must not exceed 1.0Mpa/150psi.
3. To deliver oil, squeeze the lever on the control valve; delivery stops when the lever is released but the whole system
remains under pressure.
4. Position the control valve so that the circuit can’t open accidentally. Otherwise oil could leak onto the ground.
5. Never point the pistol at people or object.
6. Always cut off the air supply after use so that oil can’t leak out in case one of the pump’s components should break.
7. Use only original spare parts in case the pump has to be repaired or its components have to be replaced.
8. Empty all the oil from the pump in case it has to be disposed of.
9. When not in use, turn off compressed air to stop the pump.
10. Do not use the pump near open flames. Do not smoke during this operation.
11. Wear oil-proof gloves.
12. Do not throw the oil away. Used oil has to be disposed of according to national environmental regulations.
13. The pump can be used only to deliver lubricants, used oil or antifreeze liquids.
Do not use the pump for any other substance.
Read the following precautions and instructions before you begin assembly or using.
Failure to comply with these instructions could result in personal injury or property damage.
Keep these instructions in a convenient location for future reference.
Important Note
The guarantee will be void if the pump has been altered in any way.
Safety Warning and Precautions
WARNING: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible
conditions or situations that could occur. It must be understood by the operator that common sense
and caution are factors that cannot be built into this product, but must be supplied by the operator.
1. Keep the work area clean and dry. Damp or wet work areas can result in injury.
2. Keep children away from work area. Do not allow children to handle this product.
3. Use the right tool for the job. Do not attempt to force small equipment to do the work of larger industrial equipment.
There are certain applications for which this equipment was designed. It will do the job better and more safely at
the capacity for which it was intended. Do not modify this equipment, and do not use this equipment for a purpose
for which it Was not intended.
4. Check for damaged parts. Before using this product, carefully check that it will operate properly and perform its
intended function. Check for damaged parts and any other conditions that may affect the operation of this product.
Replace damaged or worn parts immediately.
5. Do not overreach. Keep proper footing and balance at all times to prevent tripping, falling, back injury, etc.
6. DO NOT use the equipment when tired or under the influence of drugs, alcohol, or medication.
A moment of inattention while operating this equipment may result in serious personal injury.
Visit our website at www.alemlube.com.au or www.alemlube.co.nz
NSW/ACT
TEL: [phone]
FAX: [phone]
QLD/PNG
TEL: [phone]
FAX: [phone]
VIC/TAS
TEL: [phone]
FAX: [phone]
WA
TEL: [phone]
FAX: [phone]
SA/NT
TEL: [phone]
FAX: [phone]
NZ
TEL: [phone]
FAX: [phone]
2
Oil Transfer Kit with On/Off Gun
OWNER’S TECHNICAL MANUAL
O30040

Trouble Shooting
Visit our website at www.alemlube.com.au or www.alemlube.co.nz
NSW/ACT
TEL: [phone]
FAX: [phone]
QLD/PNG
TEL: [phone]
FAX: [phone]
VIC/TAS
TEL: [phone]
FAX: [phone]
WA
TEL: [phone]
FAX: [phone]
SA/NT
TEL: [phone]
FAX: [phone]
NZ
TEL: [phone]
FAX: [phone]
3
Oil Transfer Kit with On/Off Gun
OWNER’S TECHNICAL MANUAL
O30040
Problem Possible Causes Solutions
The pump doesn’t work 1. Insufcient air
2. Air obstruction
1. Increase air pressure
2. Clear air passage
3. Change voltage
1. The intake valve is closed
2. The intake valve is blocked
1. Open the intake valve
2. Clean the intake valve
A blockage in a hose, valve, or other device Release pressure & clean
Damage to Screw (5) or plate (8) Assess damage, repair or replace Screw (5)
or plate (8)
Insufcient oil supply Replace oil drums to ensure adequate oil supply
Leak of pneumatic device Damage to Piston (7) or gasket (9) or spring (10) Assess damage, repair or replace Piston (7)
or gasket (9) or spring (10)
The pump is unstable Insufcient oil supply Replace oil drums to ensure adequate oil supply
O-ring (3) Seal (16) (26) (28) (34) damage Change Corresponding O-ring or seal
Tube (36) damage Change tube (36)
The pump can work, but the
output ow is low
Piston (7) wear Change piston (7)
O-ring (3) Seal (16) (26) (28) (34) damage O-ring (3) Seal(16) (26) (28) (34) damage
A blockage in a hose, valve Release pressure & clean components
Oil leaks through the air exhaust Silencer dirty or damage Substitute damaged elements
If the pump has anything wrong, please contact Alemlube.
We do not recommend that the customer repairs the pump themselves.
Storage & Maintenance
Pumps are delivered in appropriate carton boxes. Packaging material should be properly disposed.
Handling and storage of the new pump does not require any special procedures.
However after the pump has been used, empty the used oil in the suction tube into an appropriate container.
This is done by overturning the pump.
The dust in compressed air can slow down and even block the motor cylinder.
The following steps may prevent this from happening:
1. Let in 50 gram of Vaseline oil or other lubricator from the air inlet hole weekly, operate the pump for several
minutes after having been lubricated.
2. Turn on the pump for several minutes until moving parts are fully lubricated.
3. You may repeat the above operation if necessary.
4. The above steps should be carried out on a weekly basis.
For the pumps that are attached with compressed air treatment equipment, please empty the water retained
in the reservoir of the filter-purger frequently.
For the pumps that are attached with a lubricator, please pay close attention to the lubricator’s oil level and refill
with SAE 20, SAE 30 or antifreeze oil for extreme conditions when necessary.
NOTE: The user should perform only routine maintenance operations (such as filters, silencers, cleaning…)
with the pump in order not to damage it or compromise its safety. Contact Alemlube when the pump
needs further maintenance.

Visit our website at www.alemlube.com.au or www.alemlube.co.nz
NSW/ACT
TEL: [phone]
FAX: [phone]
QLD/PNG
TEL: [phone]
FAX: [phone]
VIC/TAS
TEL: [phone]
FAX: [phone]
WA
TEL: [phone]
FAX: [phone]
SA/NT
TEL: [phone]
FAX: [phone]
NZ
TEL: [phone]
FAX: [phone]
4
How to Use
Directly fit Pump into the Drum.
1. Insert the suction tube of pump into the drum and secure with bung adaptor, suitable for commercial drums
with 57 diameter hole and threading 2” BSP.
2. Using suitable pipe fittings connect the oil control valve to the oil delivery hose.
3. Air inlet connection is 1/4" quick plug.
4. A pressure regulator to keep the pump’s working pressure at the best possible level (maximum 5-10 bar) between
the pump and the compressed air line can be installed.
5. A cut-off switch can enable the operator to stop the pump at any given moment by cutting the air supply off
between the pump and the compressed air line.
Oil Transfer Kit with On/Off Gun
OWNER’S TECHNICAL MANUAL
O30040

Visit our website at www.alemlube.com.au or www.alemlube.co.nz
NSW/ACT
TEL: [phone]
FAX: [phone]
QLD/PNG
TEL: [phone]
FAX: [phone]
VIC/TAS
TEL: [phone]
FAX: [phone]
WA
TEL: [phone]
FAX: [phone]
SA/NT
TEL: [phone]
FAX: [phone]
NZ
TEL: [phone]
FAX: [phone]
5
Ordering Spare Parts
Parts List – Part No. O30030
Part Number Description Qty
O30030-1 Air Motor Cover 1
O30030-2 Spring 1
O30030-3* O-Ring 2
O30030-4 Air Motor Shell 1
O30030-5 Screw 3
O30030-6 Plate 1
O30030-7* Piston 1
O30030-8 Plate 1
O30030-9 Gasket 1
O30030-10 Spring 1
O30030-11 Spring 1
O30030-12 Back Plate 1
O30030-13 Barrel 1
O30030-14* O-Ring 2
O30030-15 Pole 1
O30030-16* Seal 1
O30030-17 Guiding 1
O30030-18 Air Control Center 1
O30030-19 Joint 1
O30030-20* Silencer 1
O30030-21 Joint 1
O30030-22* O-Ring 2
O30030-23 Silencer 1
O30030-24 Spring Circlip 1
O30030-25 Joint 1
O30030-26 Washer 1
O30030-27* O-Ring 2
O30030-28 Seal 1
O30030-29 O-Ring 1
O30030-30 Spring Circlip 1
O30030-31 Screw 1
O30030-32 Washer 1
O30030-33* Piston 1
O30030-34 Seal 1
O30030-35 Nut 1
O30030-36 Tube 1
O30030-37 O-Ring 1
O30030-38 Spring Circlip 1
O30030-39 Ball 1
O30030-40 Valve Seat 1
O30030-41 Filter or Connector 1
O30030-1
O30030-2
O30030-3
O30030-4
O30030-5
O30030-6
O30030-7
O30030-8
O30030-9
O30030-10
O30030-11
O30030-12
O30030-13
O30030-14
O30030-15
O30030-16
O30030-17
O30030-3
O30030-18
O30030-20
O30030-19
O30030-21 O30030-22
O30030-26
O30030-17
O30030-27
O30030-28
O30030-29
O30030-30
O30030-31
O30030-32
O30030-33
O30030-34
O30030-17
O30030-35
O30030-25
O30030-24
O30030-23 O30030-36
O30030-38
O30030-39
O30030-40
O30030-41
O30030-41
O30030-37
Note: The Part Numbers with “*” are included in repair kit O30030-RK

Oil Transfer Kit with On/Off Gun
OWNER’S TECHNICAL MANUAL
O30040
Item No. O300100
Inlet connection 1/2" BSP
Fluid Range 1-35L /min
Pressure Range 70-1450psi (5-100Bar)
Temperature Min. -10°C Max. 60°C
Precision --
Viscosity 8-5000mps
Power source --
Rigid tube –
Flexible hose •
Manual tip –
Automatic tip •
Digital meter –
Visit our website at www.alemlube.com.au or www.alemlube.co.nz
NSW/ACT
TEL: [phone]
FAX: [phone]
QLD/PNG
TEL: [phone]
FAX: [phone]
VIC/TAS
TEL: [phone]
FAX: [phone]
WA
TEL: [phone]
FAX: [phone]
SA/NT
TEL: [phone]
FAX: [phone]
NZ
TEL: [phone]
FAX: [phone]
6
Technical Details
Installation
1. Control valve is 1/2" oil inlet, when connecting with hose fitting,
please remember to apply the Teflon for better seal
Attention: Do not apply the meter as a measuring tool for commercial trading
Details of Operation
1. Before putting into operation
•Check the technical data of the installation match with those of the lube meter. For example connections,
pressure, flow range and medium. Use the formula: Proper correction factor = (actual value / displayed value)
x current correction factor to decide the right connection factor, then set the proper correction factor
(refer to 3. Button usage part)
•Once the meter has been installed, please make sure that no air pressure shocks or particles can damage the meter
•Please check all connections to avoid leakage

Oil Transfer Kit with On/Off Gun
OWNER’S TECHNICAL MANUAL
O30040
Visit our website at www.alemlube.com.au or www.alemlube.co.nz
NSW/ACT
TEL: [phone]
FAX: [phone]
QLD/PNG
TEL: [phone]
FAX: [phone]
VIC/TAS
TEL: [phone]
FAX: [phone]
WA
TEL: [phone]
FAX: [phone]
SA/NT
TEL: [phone]
FAX: [phone]
NZ
TEL: [phone]
FAX: [phone]
7
Usage Instruction
1. Start:
Turn on the trigger to make the oil transmission.
2. Keep the status:
Push the lock ahead, then the transmission can be kept when the trigger is released.
3. Finish:
a. If the lock is not used, release your hand, the trigger will turn off and finish the transmission.
b. If the lock is used, please turn on the trigger once again, the lock will stop working.
Then turn off the trigger, release your hand, the transmission will be finished.
Notes when using:
Cautions:
1. For working condition, please refer to the specification parameter list. Temperature: -10ºC~60ºC
2. Medium: Lubricant Oil.
Oil control valve exploded drawing
Part Number Description Quantity
O30080-36 Spout 1
O30080-39 Handle Body 1
O30080-40 Swivel Fitting 1
Maintenance
If any problem, please contact your local Alemlube Service Centre.
O30080-36
O30080-39
O30080-40

Oil Transfer Kit with On/Off Gun
OWNER’S TECHNICAL MANUAL
O30040
Visit our website at www.alemlube.com.au or www.alemlube.co.nz
NSW/ACT
TEL: [phone]
FAX: [phone]
QLD/PNG
TEL: [phone]
FAX: [phone]
VIC/TAS
TEL: [phone]
FAX: [phone]
WA
TEL: [phone]
FAX: [phone]
SA/NT
TEL: [phone]
FAX: [phone]
NZ
TEL: [phone]
FAX: [phone]
8
Trouble Shooting Guide
Relieve the pressure before you check or repair the dispensing valve. Be sure all other valves and controls and the
pump are operating properly.
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the pressure relief
procedure on page 3.
Problem Problem Solution
Slow or no uid ow Filter is clogged, or pump pressure
is low, or shut-off valve is not fully
open, or foreign materials jammed
in the metering element.
1. Relief the pressure
2. Loose swivel tting, clean or replace the lter
3. If the problem remains, contact your distributor for repair
or replacement
Oil leaks from swivel Swivel is loose Torque the swivel. If the problem remains, contact your distributor
for repair or replacement
O-Ring is worn or damaged Replace the O-Ring. If the problem remains, contact your distributor
for repair or replacement
Oil drips from nozzle Nozzle is damaged or obstructed Inspect the nozzle for damage or obstructions, and replace if damaged.
If the problem remains, contact your distributor for repair or replacement
Valve leaks O-Rings or valve seat are worn
or damaged
Replace the O-Rings and/or the valve seat. If the problem remains,
contact your distributor for repair or replacement
WARNING: Your risk from these exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.

Visit our website at www.alemlube.com.au or www.alemlube.co.nz
NSW/ACT
TEL: [phone]
FAX: [phone]
QLD/PNG
TEL: [phone]
FAX: [phone]
VIC/TAS
TEL: [phone]
FAX: [phone]
WA
TEL: [phone]
FAX: [phone]
SA/NT
TEL: [phone]
FAX: [phone]
NZ
TEL: [phone]
FAX: [phone]
9
Ordering Spare Parts
Parts List – Part No. O30080
Part Number Description Qty
O30080-27 Washer 1
O30080-28 Seal 1
O30080-29 Slip Pole 1
O30080-30 O-Ring 1
O30080-31 O-Ring 1
O30080-32 Bushing 1
O30080-33 O-Ring 1
O30080-34 O-Ring 1
O30080-35 Piston Sleeve 1
Part Number Description Qty
O30080-18 Handle Body 1
O30080-19 Trigger 1
O30080-20 Grip 1
O30080-21 Screw 2
O30080-22 Trigger Lock 1
O30080-23 Clip 1
O30080-24 Pin 1
O30080-25 Pin 1
O30080-26 Spring 1
O30080-26
O30080-27
O30080-28
O30080-29
O30080-30
O30080-31
O30080-32
O30080-33
O30080-34
O30080-35
O30080-25
O30080-18
O30080-19
O30080-20
O30080-21
O30080-22
O30080-23
O30080-24