Alfalaval SBV User manual

ESE01782-EN102022-10
Originalmanual
InstructionManual
SBVSanitaryBallValve

Tableofcontents
Theinformationhereiniscorrectatthetimeofissuebutmaybesubjecttochangewithoutpriornotice
1.DeclarationsofConformity.................................................................4
2.Safety..........................................................................................6
2.1.Importantinformation.............................................................................6
2.2.Warningsigns.....................................................................................6
2.3.Safetprecautions................................................................................6
3.Installation....................................................................................8
3.1.Unpacking/deliver...............................................................................8
3.2.Generalinstallation................................................................................8
3.3.Welding............................................................................................9
3.4.Indicationandcontrolequipment(optionalextras)............................................10
3.5.Recclinginformation.............................................................................11
4.Operation.....................................................................................12
4.1.Operation..........................................................................................12
4.2.Faultfinding.......................................................................................13
4.3.Recommendedcleaning.........................................................................14
5.Maintenance..................................................................................16
5.1.Generalmaintenance.............................................................................16
5.2.Replacementofproductwettedseals..........................................................18
5.3.Replacementofallseals.........................................................................19
6.Technicaldata................................................................................23
6.1.Technicaldata.....................................................................................23
7.Partslist/servicekits........................................................................25
7.1.SBVSanitarBallValve..........................................................................25
7.2.SBVSanitarBallValveforInchtube...........................................................26
7.3.SBVSanitarBallValveforDINtube............................................................30
3

1DeclarationsofConformity
EU EU
EUDeclaration Declaration Declarationof of ofConformit Conformit Conformit
TheDesignatedCompan
AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,[phone]
Companname,addressandphonenumber
Herebdeclarethat
Valve
Designation
SBV
Tpe
isinconformitwiththefollowingdirectiveswithamendments:
-MachinerDirective2006/42/EC
-ThevalveisincompliancewiththePressureEquipmentDirective2014/68/ECandwassubjectedtothefollowing
assessmentprocedureModuleA.Diameters≥DN125manotbeusedforfluidsgroup1.
Thepersonauthorisedtocompilethetechnicalfileisthesignerofthisdocument.
GlobalProductQualitManagerLarsKruseAndersen
TitleName
Kolding,Denmark2022–10–01
PlaceDate(YYYY-MM-DD)Signature
ThisDeclarationofConformitreplacesDeclarationofConformitdated2016-06-01
4

1DeclarationsofConformity
UK UK
UKDeclaration Declaration Declarationof of ofConformit Conformit Conformit
TheDesignatedCompan
AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,[phone]
Companname,addressandphonenumber
Herebdeclarethat
Valve
Designation
SBV
Tpe
isinconformitwiththefollowingdirectiveswithamendments:
-TheSupplofMachiner(Safet)Regulations2008
-ThePressureEquipment(Safet)Regulations2016categor1andsubjectedtoassessmentprocedureModuleA.
Diameters≥DN125manotbeusedforfluidsgroup1
Signedonbehalfof:AlfaLavalKoldingA/S
GlobalProductQualitManagerLarsKruseAndersen
TitleName
Kolding,Denmark2022–10–01
PlaceDate(YYYY-MM-DD)Signature
DoCRevison_01_102022
5

2Safety
Unsafepracticesandotherimportantinformationareemphasizedinthismanual.
Warningsareemphasizedbymeansofspecialsigns.
2.1Importantinformation
Alwas Alwas
Alwasr r read ead eadthe the themanual manual manualbefor befor before e eusing using usingthe the thevalve! valve! valve!
W W
WARNING ARNING ARNING
Indicatesthatspecialproceduresmustbefollowedtoavoidseriouspersonalinjur.
CAUTION CAUTION
CAUTION
Indicatesthatspecialproceduresmustbefollowedtoavoiddamagetothevalve.
NOTE NOTE
NOTE
Indicatesimportantinformationtosimpliforclarifprocedures.
2.2Warningsigns
Generalwarning:
Causticagents:
2.3Safetyprecautions
Installation: Installation:
Installation:
Alwas Alwas
Alwasobservethetechnicaldata(seechapter6Technicaldata).
Alwas Alwas
Alwasreleasecompressedairafteruse.
Operation: Operation:
Operation:
Alwas Alwas
Alwasobservethetechnicaldata(seechapter6Technicaldata).
Never Never
Nevertouchthevalveorthepipelineswhenprocessinghotliquidsorwhensterilizing.
Alwas Alwas
Alwashandleleandacidwithgreatcare.
Maintenance: Maintenance:
Maintenance:
-Alwas Alwas
Alwasobservethetechnicaldata(seechapter6Technicaldata).
-Alwas Alwas
Alwasreleasecompressedairafteruse.
-Thevalvemustnever never
neverbehotwhenservicingit.
-Thevalve/actuatorandthepipelinesmustneverbepressurisedwhenservicingthevalve/actuator.
-Never Never
Neverstickourfingersthroughthevalveportsifthevalveissuppliedwithcompressedair.
-Alwas Alwas
AlwasuseAlfaLavalgenuinespareparts.ThewarrantofAlfaLavalproductsisdependentontheuseofAlfa
Lavalgenuinespareparts.
6

2Safety
Allwarningsinthemanualaresummarizedonthispage.
Payspecialattentiontotheinstructionsbelowsothatseverepersonalinjuryand/ordamagetothevalveareavoided.
T T
Transportation: ransportation: ransportation:
Alwas Alwas
Alwassecurethatcompressedairisreleased.
Alwas Alwas
Alwassecurethatallconnectionsisdisconnectedbeforeattempttoremovethevalvefromtheinstallation.
Alwas Alwas
Alwasdrainliquidoutofvalvesbeforetransportation.
Alwas Alwas
Alwasusepredesignedliftingpointsifdefined.
Alwas Alwas
Alwassecuresufficientfixingofthevalveduringtransportation-ifspecialdesignedpackagingmaterialisavailableit
mustbeused.
7

3Installation
Theinstructionmanualispartofthedelivery.
Studytheinstructionscarefully.
Theitemsrefertopartslistandserviceitssection.
3.1Unpacking/delivery
Step Step
Step1 1 1
CAUTION CAUTION
CAUTION
AlfaLavalcannotbeheldresponsibleforincorrectunpacking.
Check Check
Checkthe the thedeliver: deliver: deliver:
1.Completevalve.
2.Delivernote.
Step Step
Step2 2 2
1.Cleanthevalveforpossiblepackingmaterials.
2.Inspectthevalveforvisibletransportdamage.
3.Avoiddamagingairandpipeconnections.
3.2Generalinstallation
Step Step
Step1 1 1
Alwas Alwas
Alwasreadthetechnicaldatacarefull.
Seechapter6Technicaldata
Alwas Alwas
Alwasreleasecompressedairafteruse.
CAUTION CAUTION
CAUTION
AlfaLavalcannotbeheldresponsibleforincorrectinstallation.
Forfurtherinformationoninstallationofvalves,pleaseseeGuidelinesforinstallationofvalveclustersandotherinstallations,
ESE00041
Step Step
Step2 2 2
Avoidstressingthevalveasthiscancausedeformationofthe
sealingareaandmalfunctionofthevalve(leakageorfault
indication).
Paspecialattentionto:
-Vibrations
-Thermalexpansionofthetubes
-Excessivewelding
-Overloadingofthepipelines
Fittings: Fittings:
Fittings:
Ensurethattheconnectionsaretight.
Air Air
Airconnection connection connectionof of ofactuator: actuator: actuator:
Connectcompressedaircorrectl.
Pa Pa
Paspecial special specialattention attention attentionto to towar war warnings! nings! nings!
8

3Installation
Studytheinstructionscarefully.
3.3Welding
Step Step
Step1 1 1
1.Dismantletheflangesinaccordancewiththeinstructionsinsection4Operation.RemovesealringsandO-rings.
2,Weldtheflangesintothepipelines.KeepdistanceBbetweenflanges.
3.Ifweldingbothflanges,ensurethattheflangescanbemovedaxiallminimumCmmtoallowforvalvemaintenance.
4.MaintaintheminimumclearanceAsothattheactuatororhandlecanberemoved.
5.Assemblethevalveinaccordancewiththeinstructionsinsection4Operationafterthewelding.
SizeA A
A(mm) (mm) (mm)(inch)
Manual Manual
ManualActuated Actuated Actuated
B B
B(mm) (mm) (mm)
(inch)
C C
C(mm) (mm) (mm)
(inch)
DN/OD25
DN25
317
(12.5)
507
(20.0)
34
(1.3)
30
(1.2)
DN/OD38
DN40
325
(12.8)
515
(20.3)
40
(1.6)
30
(1.2)
DN/OD51
DN50
335
(13.2)
524
(20.6)
50
(2.0)
30
(1.2)
DN/OD63.5
DN65
345
(13.6)
535
(21.1)
56
(2.2)
40
(1.6)
DN/OD76.1
DN80
356
(14.0)
546
(21.5)
70
(2.75)
40
(1.6)
DN/OD101.6
DN100
406
(16.0)
595
(23.4)
100
(3.9)
40
(1.6)
NOTE: NOTE:
NOTE:ValveswithadapterandThinkT T Top: op: op:add200mm(7.9inch)todimensionA
Step Step
Step2 2 2
Pr Pr
Pre e e- - -use use usecheck: check: check:
Openandclosethevalveseveraltimestoensurethattheball
movessmoothlagainstthesealrings.
Pa Pa
Paspecial special specialattention attention attentionto to tothe the thewar war warnings! nings! nings!
9

3Installation
Studytheinstructionscarefully.
3.4Indicationandcontrolequipment(optionalextras)
CAUTION! CAUTION!
CAUTION!
Theindicationandcontrolequipmentmustbeelectricallinstalledbauthorizedpersonnelonl.
-Inductiveproximitswitches:
(Seetheinstructionsontheunit).
-ThinkT T
Top op op®:
(Seetheseparateinstructionmanual).
Manual Manual
Manualvalves: valves: valves:
Manualvalveswithoptionalhandleforinductiveproximitswitchesare
designedforthemountingofoneortwoM12feedbacksensorsforopen
and/orclosedpositiondetection.Feedbacksensorsshouldbeinstalledand
adjustedaccordingtothespecificationontheunit.
V V
Valves alves alveswith with withstandar standar standard d dactuator: actuator: actuator:
Valveswithstandardactuatorarepreparedforthemountingofoneortwo
M12feedbacksensorsonthepositionindicator.
Mounting: Mounting:
Mounting:
1.Removetheredplasticcapforthedesiredvalveposition.
2.Tightenthesensorunitgentl.
3.Installtheunitaccordingtoproductspecification.
10

3Installation
Studytheinstructionscarefully.
V V
Valves alves alveswith with withThinkT ThinkT ThinkTop® op® op®adapter: adapter: adapter:
Followtheinstructionsinthemanual.
3.5Recyclinginformation
Unpacking Unpacking
Unpacking
-Packingmaterialconsistsofwood,plastics,cardboardboxesandinsomecasesmetalstraps.
-Woodandcardboardboxescanbereused,reccledorusedforenergrecover.
-Plasticsshouldbereccledorburntatalicensedwasteincinerationplant.
-Metalstrapsshouldbesentformaterialreccling.
Maintenance Maintenance
Maintenance
-Duringmaintenanceoilandwearpartsinthemachinearereplaced.
-Allmetalshouldbesentformaterialreccling.
-Wornoutordefectiveelectronicpartsshouldbesenttoalicensedhandlerformaterialreccling.
-Oilandallnonmetalwearpartsmustbetakencareofinagreementwithlocalregulations.
Scrapping Scrapping
Scrapping
-Atendofuse,theequipmentshallbereccledaccordingtorelevant,localregulations.Besidetheequipmentitself,an
hazardousresiduesfromtheprocessliquidmustbeconsideredanddeathwithinapropermanner.Whenindoubt,orinthe
absenceoflocalregulations,pleasecontactthelocalAlfaLavalsalescompan.
11

4Operation
Studytheinstructionscarefullyandpayspecialattentiontothewarnings!
Thevalveisautomaticallyormanuallyoperatedbymeansofanactuatororahandle.
4.1Operation
Step Step
Step1 1 1
Alwas Alwas
Alwasreadthetechnicaldatathoroughl.
(seechapter6Technicaldata)
CAUTION CAUTION
CAUTION
AlfaLavalcannotbeheldresponsibleforincorrectoperation.
Step Step
Step2 2 2
Never Never
Nevertouchthevalveorthepipelineswhenprocessinghotliquids
orwhensterilising.Bur Bur
Burning ning ning
danger! danger!
danger!
Operation Operation
Operationb b bmeans means meansof of ofactuator: actuator: actuator:
Automaticon/offoperationbmeansofcompressedair.The
positionindicatorontheactuatorreflectstheballboreposition.
Inverticalpositionthevalveisopen-inhorizontalpositionthe
valveisclosed.
C:Closedposition
P:Positionindicator
Operation Operation
Operationb b bmeans means meansof of ofhandle: handle: handle:
1.Presshandlearmstogetherwhilerotatingit.
Thepositionofthehandlereflectsthepositionoftheball
bore.Forcorrectmountingofhandle,pleaseseeStep5.
12

4Operation
Payattentiontopossiblebrea-down.
Studytheinstructionscarefully.
NC=Normallyclosed.
NO=Normallyopen.
4.2Faultnding
NOTE NOTE
NOTE
Studthemaintenanceinstructionscarefullbeforereplacingwornparts-seesection5.1Generalmaintenance
Pr Pr
Problem oblem oblemCause/r Cause/r
Cause/result esult esultRepair Repair
Repair
Internalleakage
(normalwear)
Wornvalveseat
WornflangeO-ringsReplacetheproductwettedseals
Internalleakage
(tooearl)
Wornvalveseat
WornflangeO-rings
Manactivations
Highpressureand/ortemperature
Aggressivemedia
Replacetheproductwettedseals
Considerselectinganotherelastomer
sealingmaterial
Changeoperatingconditions
Externalleakage
(normalwear)
WornflangeO-rings
WornstemsealingunitReplaceallseals
Externalleakage
(tooearl)
DamagedorwornflangeO-rings
Damagedorwornstemsealingunit
Manactivations
Highpressureand/ortemperature
Aggressivemedia
Replaceallseals
Selectanotherelastomersealingmaterial
grade
Changeoperatingconditions
Valvecannotbeactivatedoris
difficulttooperate
Toolowairpressure.Incorrectelastomer
material(swelling)
Checkandcorrectairpressure
Selectanotherelastomersealingmaterial
grade
ValveisNO(normallopen),
shouldbeNC(normallclosed)90°displacementoftheactuatorRemoveactuator,turnvalveintodesired
pressurelesspositionandremount
actuator
13

4Operation
Thevalveisdesignedforcleaninginplace(CIP).CIP=CleaningInPlace.
Studytheinstructionscarefullyandpayspecialattentiontothewarnings!
NaOH=CausticSoda.
HNO3=Nitricacid.
4.3Recommendedcleaning
Step Step
Step1 1 1
Alwas Alwas
Alwashandleleandacidwithgreatcare.
Caustic Caustic
Causticdanger! danger! danger!
Alwas Alwas
Alwasuse
rubbergloves!
Alwas Alwas
Alwasuse
protectivegoggles!
Step Step
Step2 2 2
Never Never
Nevertouchthevalveorthepipelineswhensterilising.
Bur Bur
Burning ning ning
danger! danger!
danger!
Step Step
Step3 3 3
Examples Examples
Examplesof of ofcleaning cleaning cleaningagents: agents: agents:
Usecleanwater,freefromclorides.
1.1%bweightNaOHat70oC2.0.5%bweightHNO3at70oC(158oF)
1kg(2.2lbs)
NaOH+100l(26.4gal) water=Cleaningagent.0.7l(o.18gal) 53%HNO3+100l(26.4gal) water=Cleaningagent.
2.2l(0.58gal)
33%NaOH+100l(26.4gal)
water=Cleaningagent.
Step Step
Step4 4 4
1.Avoidexcessiveconcentrationofthecleaningagent.
⇒Dosegraduall
2.Adjustthecleaningflowtotheprocess.
⇒Sterilisationofmilk/viscousliquids
⇒Increasethecleaningflow
3.Alwas Alwas
Alwasrinsewellwithcleanwaterafterthecleaning.
CAUTION! CAUTION!
CAUTION!
Thecleaningagentsmustbestored/disposedofinaccordance
withcurrentrules/directives.
Alwas Alwas
Alwasrinse! rinse! rinse!
CleanwaterCleaningagents
14

4Operation
Thevalveisdesignedforcleaninginplace(CIP).CIP=CleaningInPlace.
Studytheinstructionscarefullyandpayspecialattentiontothewarnings!
NaOH=CausticSoda.
HNO3=Nitricacid.
Tosecureoptimumcleaningofthecavitbetweenvalveseatsandballduringthecleaningccle,pleasefollowthe
recommendationsbelow
In In
In- - -line line linecleaning: cleaning: cleaning:
Manual Manual
Manualvalves: valves: valves:
Rotatetheball20-45°fromopenpositionanumberoftimesinthebeginningofeachcleaningccle.Adjustdurationand
numberofcclestotheprocess.
V V
Valves alves alveswith with withair air airactuator: actuator: actuator:
Rotatetheball20-45°fromopenpositionanumberoftimesinthebeginningofeachcleaningccle.
Proposal–initialposition:valveopen:1sec.airreleasefollowedb1sec.activation.Repeatthreetimes.
Adjustsolenoidtimingandnumberofcclestotheprocess.
Caution: Caution:
Caution:Rotationangleslargerthan45°fromopenpositionmightcausepressureshocksandshouldthereforebeavoided!
V V
Valves alves alveswith with withcavit cavit cavitcleaning cleaning cleaningfeatur featur feature e e(optional): (optional): (optional):
Thecavitisadditionalltobecleanedbconnectingthecavitcleaningconnectionstothecleaningcircuit.Caution:Toavoid
theriskofmixingproductandCIP ,thevalvecavitshouldneverbecleanedwhenthereisproductintheproductline.
15

5Maintenance
Maintainthevalveandtheactuatorcarefully.
Studytheinstructionscarefullyandpayspecialattentiontothewarnings!
Alwayseepserviceitsinstoc.Always Always
AlwaysuseAlfaLavalgenuinespareparts.
5.1Generalmaintenance
Step Step
Step1 1 1
Alwas Alwas
Alwasreadthetechnicaldatacarefull.
Seechapter6Technicaldata
Alwas Alwas
Alwasreleasecompressedairafteruse.
NOTE NOTE
NOTE
Allscrapmustbestored/dischargedinaccordance
withcurrentrules/directives.
Step Step
Step2 2 2
Never Never
Neverservicethevalvewhenitishot.
Thevalve/actuatorandthepipelinesmustnever never
neverbepressurised
whenservicingthevalve/actuator.
Atmospheric Atmospheric
Atmospheric
pr pr
pressur essur essure e e
r r
requir equir equired! ed! ed!
Bur Bur
Burning ning ningdanger! danger! danger!
Step Step
Step3 3 3
Never Never
Neverstickourfingersthroughthevalveportsiftheactuatoris
suppliedwithcompressedair.
Cutting Cutting
Cuttingdanger! danger! danger!
16

5Maintenance
Maintainthevalveandtheactuatorcarefully.
Studytheinstructionscarefullyandpayspecialattentiontothewarnings!
Alwayseepserviceitsinstoc.Always Always
AlwaysuseAlfaLavalgenuinespareparts.
Recommended Recommended
Recommendedspar spar spare e eparts: parts: parts:
Servicekits-seesection7Partslist/servicekits
Orderservicekitsfromtheservicekitslist-seesection7Partslist/servicekits
Pr Pr
Product oduct oductwetted wetted wettedseals seals sealsV V Valve alve alvestem stem stemseals seals seals
PreventivemaintenanceReplace Replace
Replaceafter after after12 12 12months months monthsReplace Replace Replaceall all allseals seals sealsafter after after24 24 24month month month
Maintenanceafterleakage
(leakagenormallstartsslowl)Replace Replace
Replaceat at atthe the theend end endof of ofthe the theda da daReplace Replace Replaceb b bthe the theend end endof of ofthe the theda da da
Plannedmaintenance
-Regularinspectionforleakage
andsmoothoperation
-Keeparecordofthevalve
-Usethestatisticsforplanningof
inspections
-Regularinspectionforleakage
andsmoothoperation
-Keeparecordofthevalve
-Usethestatisticsforplanningof
inspections
NOTE! NOTE!
NOTE!Theactuatorismaintenance-free.
17

5Maintenance
Studytheinstructionscarefully.
Theitemsrefertothepartslistandserviceitssection-seesection7Partslist/serviceits.
5.2Replacementofproductwettedseals
Step Step
Step1 1 1
1.Studtheinstructionscarefull.Theitemsrefertothepartslistandservicekitssection.Servicekit:2pcs.valveseat(5),2
pcs.O-ring(6),2.pcs.O-ring(7).
2.Loosenandremoveflangescrews(8)andremovevalvefrompipeline(becarefulnottodroptheballifthevalveisin
closedposition).
3.Removeball(3)andcheckforexcessivewearordamage.
4.Removevalveseat(5)andO-rings(6),(7)fromflange(2).
Step Step
Step2 2 2
1.InsertnewO-rings(6),(7)andvalveseat(5)inflange(2).
2.CAUTION! CAUTION!
CAUTION!NCvalves:Ballshouldbeturnedto“closed”positionbeforefittingtheactuatorwithoutcompressedair(be
carefulnottodroptheball).
NOvalves:Ballshouldbeturnedto“open”positionbeforefittingacuator.
3.Insertvalvebod(1)betweenflanges(2).
4.Tightenscrews(8)untilmetallicstop.
18

5Maintenance
Studytheinstructionscarefully.Theitemsrefertothepartslistandserviceitssection.
5.3Replacementofallseals
Disassembl Disassembl
Disassemblof of ofvalve: valve: valve:
Step Step
Step1 1 1
Releaseallcompressedair(actuatedvalvesonl).
Step Step
Step2 2 2
1.Loosenandremoveflangescrews(8)andremovevalvefrom
pipeline(becarefulnottodroptheballifthevalveisinclosed
position.)
2.Removeball(3)andcheckforexcessivewearordamage.
3.Removevalveseat(5)andO-rings(6),(7)fromflange(2).
Releaseallcompressedair(actuatedvalvesonl).
Step Step
Step3 3 3
Actuated Actuated
Actuatedvalves valves valves
1.Loosenscrews(18)andremoveactuator(20)andcoupling(17).
2.Loosenscrews(16)andremovebonnet(19)
Manual Manual
Manualvalves valves valves
1.Loosenscrew(26)andremovehandle(25).
2.Loosenscrews(23)andremovetopplate(24).
Step Step
Step4 4 4
1.Removeslidebearing(14)andspring(13).
2.Removestem(4)andslidingring(9)throughthevalve
bod(1).
3.Removestemgasketunit(10),(11)and(12).
19

5Maintenance
Studytheinstructionscarefully.Theitemsrefertothepartslistandserviceitssection.
Step Step
Step5 5 5
Reassembl Reassembl
Reassemblof of ofvalve: valve: valve:
Placethenewslidingring(9)onstem(4)andmountstemunitin
valvebod(1)
Step Step
Step6 6 6
Insertnewgasketunit(10),(11)and(12)invalvebod.
Usethemountingtoolandbecarefulnottodamagethe
stemgaskets.
Step Step
Step7 7 7
Placespring(13)andnewslidebearing(14)onstem(4).
20