Alfalaval CSI SSV PN10 User manual

ALFA LAVAL UNIQUE SSV ASEPTIC VALVE INSTRUCTION MANUAL—REV 3/19
ESE00579-ENUS5 2019-03
Original manual
Instruction Manual
Unique SSV Aseptic Valve

ALFA LAVAL UNIQUE SSV ASEPTIC VALVE INSTRUCTION MANUAL—REV 3/19
CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | [email protected] | 417.831.1411

ALFA LAVAL UNIQUE SSV ASEPTIC VALVE INSTRUCTION MANUAL—REV 3/19
Table of contents
The information herein is correct at the time of issue but may be subject to change without prior notice
1. EC Declaration of Conformity ....................................................................... 4
2. Safety .................................................................................................... 5
2.1. Important information ............................................................................. 5
2.2. Warning signs ..................................................................................... 6
2.3. Safety precautions ................................................................................ 7
3. Installation .............................................................................................. 9
3.1. Unpacking/delivery ............................................................................... 9
3.2. General installation ................................................................................ 11
3.3. Welding ............................................................................................ 13
3.4. Recycling information ............................................................................. 14
4. Operation ............................................................................................... 15
4.1. Operation .......................................................................................... 15
4.2. Troubleshooting ................................................................................... 17
4.3. Recommended cleaning ......................................................................... 18
5. Maintenance ........................................................................................... 20
5.1. General maintenance ............................................................................. 20
5.2. Dismantling of valve .............................................................................. 22
5.3. Dismantling change-over valve .................................................................. 25
5.4. Plug seal replacement ............................................................................ 32
5.5. Assembly of shut-off valve ....................................................................... 35
5.6. Assembly of change-over valve ................................................................. 41
5.7. Actuator types .................................................................................... 52
5.8. Actuator bushing replacement (non-maintainable actuator) .................................. 53
5.9. Dismantling of fully maintainable actuator (removable yoke with bolts/2006-June 2016) . 58
5.10.Dismantling of fully maintainable actuator (yoke without bolts/June 2016 -> ) ............. 59
5.11.Mounting of fully maintainable actuator ......................................................... 59
5.12.Changing pneumatic movement on fully maintainable actuator (NC/NO) ................... 60
6. Technical data ......................................................................................... 61
6.1. Technical data ..................................................................................... 61
7. Parts list and Service Kits ........................................................................... 62
7.1. Unique SSV Aseptic Valve ....................................................................... 62
7.2. Unique SSV Aseptic Valve - shut-off ............................................................ 64
7.3. Unique SSV Aseptic Valve - Change-over ...................................................... 66
7.4. Maintainable actuator ............................................................................ 68
3
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ALFA LAVAL UNIQUE SSV ASEPTIC VALVE INSTRUCTION MANUAL—REV 3/19
1 EC Declaration of Conformity
Revision of Declaration of Conformity 2013-12-03
The Designated Company
Alfa Laval Kolding A/S
Company Name
Albuen 31, DK-6000 Kolding, Denmark
Address
[phone]
Phone No.
hereby declares that
Valve
Designation
Unique SSV PN10
Ty p e
From serial number 1000000 to 70000000000
is in conformity with the following directive with amendments:
- Machinery Directive 2006/42/EC
- Pressure Equipment Directive 2014/68/EU category 1 and subjected to assessment procedure Module A. May only be
used for fluids in Group 2
The person authorised to compile the technical file is the signer of this document
Global Product Quality Manager
Pumps, Valves, Fittings and Tank Equipment
Lars Kruse Andersen
Title Name
Kolding 2016-06-01
Place Date Signature
4
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ALFA LAVAL UNIQUE SSV ASEPTIC VALVE INSTRUCTION MANUAL—REV 3/19
2 Safety
Unsafe practices and other important information are emphasized in this manual.
Warnings are emphasized by means of special signs.
2.1 Important information
A
A
l
l
w
w
a
a
y
y
s
s
read the manual before using the valve!
W
W
A
A
R
R
N
N
I
I
N
N
G
G
Indicates that special procedures must be followed to avoid serious personal injury.
C
C
A
A
U
U
T
T
I
I
O
O
N
N
Indicates that special procedures must be followed to avoid damage to the valve.
N
N
O
O
T
T
E
E
Indicates important information to simplify or clarify procedures.
D
D
i
i
f
f
f
f
e
e
r
r
e
e
n
n
t
t
a
a
c
c
t
t
u
u
a
a
t
t
o
o
r
r
t
t
y
y
p
p
e
e
s
s
f
f
o
o
r
r
t
t
h
h
e
e
S
S
S
S
V
V
v
v
a
a
l
l
v
v
e
e
In June 2016 the below change was implemented and the “removable yoke with bolts” version is thereby phased out and
replaced by the “yoke without bolts” version.
N
N
O
O
T
T
E
E
It is important to check for warnings marked on the actuator when servicing an actuator - see below table.
N
N
o
o
n
n
-
-
m
m
a
a
i
i
n
n
t
t
a
a
i
i
n
n
a
a
b
b
l
l
e
e
a
a
c
c
t
t
u
u
a
a
t
t
o
o
r
r
Spring under load and
C
C
A
A
N
N
N
N
O
O
T
T
be opened
F
F
u
u
l
l
l
l
y
y
m
m
a
a
i
i
n
n
t
t
a
a
i
i
n
n
a
a
b
b
l
l
e
e
a
a
c
c
t
t
u
u
a
a
t
t
o
o
r
r
Spring cage and can be
opened
F
F
u
u
l
l
l
l
y
y
m
m
a
a
i
i
n
n
t
t
a
a
i
i
n
n
a
a
b
b
l
l
e
e
a
a
c
c
t
t
u
u
a
a
t
t
o
o
r
r
Spring cage and can be
opened
2200-0098
*
DO NOT DISASSEMBLE
kg
!
2200-0096 2200-0097
*) Lock wire opening is locked
when warning is marked on
actuator
A
A
c
c
t
t
u
u
a
a
t
t
o
o
r
r
t
t
y
y
p
p
e
e
Non-removable yoke “Removable yoke with bolts”.
If the yoke with bolts is
damaged it has to be replaced
by the “yoke without bolts”
“Yoke without bolts”
Y
Y
o
o
k
k
e
e
t
t
y
y
p
p
e
e
Not possible to service
internally (it is not possible to
change piston o-rings)
Yes Yes
S
S
e
e
r
r
v
v
i
i
c
c
e
e
Yes No No
M
M
a
a
r
r
k
k
e
e
d
d
w
w
i
i
t
t
h
h
w
w
a
a
r
r
n
n
i
i
n
n
g
g
s
s
From 2006 From 2006 to June 2016 From June 2016
Y
Y
e
e
a
a
r
r
o
o
f
f
p
p
r
r
o
o
d
d
u
u
c
c
t
t
i
i
o
o
n
n
5
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ALFA LAVAL UNIQUE SSV ASEPTIC VALVE INSTRUCTION MANUAL—REV 3/19
2 Safety
Unsafe practices and other important information are emphasized in this manual.
Warnings are emphasized by means of special signs.
2.2 Warning signs
General warning !
Caustic agents
Danger of injury: (an extra yellow label marked on the actuator from June 2016)
Do N
N
O
O
T
T
attempt to cut the actuator open due to spring under load.
(The lock wire opening is locked).
SPRING UNDER LOAD
Do not attempt to cut open
kg
!
Danger of injury (lasermarked on the actuator)
Do N
N
O
O
T
T
attempt to disassemble the actuator due to spring under load danger!
(The lock wire opening is locked) DO NOT DISASSEMBLE
kg
!
Danger of injury (label marked on actuator)
Do N
N
O
O
T
T
attempt to cut the actuator open due to
spring under load
(The lock wire opening is locked)
WARNING
SPRING UNDER LOAD
DO NOT ATTEMPT TO CUT ACTUATOR OPEN
REFER TO SERVICE BULLETIN
!
6
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ALFA LAVAL UNIQUE SSV ASEPTIC VALVE INSTRUCTION MANUAL—REV 3/19
2 Safety
All warnings in the manual are summarized on this page.
Pay special attention to the instructions below so that severe personal injury and/or damage to the valve are avoided.
2.3 Safety precautions
A
A
c
c
t
t
u
u
a
a
t
t
o
o
r
r
s
s
If support air is utilised:
!
- Shock in the actuator must N
N
E
E
V
V
E
E
R
R
occur
- Support air on high pressure actuator versions is N
N
O
O
T
T
allowed
To prevent shock in the actuator and to prevent exceeding 145 PSI (10 bar) product pressure, Alfa Laval recommends N
N
O
O
T
T
to exceed 43.5 PSI (3 bar) support air on the spring side in all the Unique SSV actuators.
If support air is connected always use the 43 PSI (3 bar) air relief fittings = 9611996094 (1/4” = 6,35 mm hose)
Using the 43.5 PSI (3 bar) air relief fitting also extends the service life of the actuator piston o-ring.
Obs. if using a 6 mm hose then use air relief fittings = 9611995903
2200-0168_1
Ø26 (Ø1”)
P
P
o
o
s
s
.
.
n
n
o
o
.
.
5
5
For actuators, manufactured year 2005-2018, with serial number from 1000000 - 5999999
and from 20000000000 - 59999999999 always use steel adapter (pos 5) = 9614065301
Tighten torque = 23 Ibf-ft (30 Nm)
Ø19 (Ø3/4”)
2200-0169_1
P
P
o
o
s
s
.
.
n
n
o
o
.
.
5
5
For actuators, manufactured year 2019 --> with serial number from 6000000 to 7000000 and
from 60000000000 to 70000000000 always use steel adapter (pos 5) = 9615374701
Tighten torque = 11 Ibf-ft (15 Nm)
TD 461-990_2
5
Alfa Laval recommends max. 43,5 PSI (3 bar) support air
Always use the 43,5 PSI (3 bar) air relief fittings” on support air.
Alfa Laval article number = 9611996094 (1/4” = 6,35 mm hose)
7
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ALFA LAVAL UNIQUE SSV ASEPTIC VALVE INSTRUCTION MANUAL—REV 3/19
2 Safety
All warnings in the manual are summarized on this page.
Pay special attention to the instructions below so that severe personal injury and/or damage to the valve are avoided.
I
I
n
n
s
s
t
t
a
a
l
l
l
l
a
a
t
t
i
i
o
o
n
n
A
A
l
l
w
w
a
a
y
y
s
s
read the technical data thoroughly (see section 6 Technical data)
A
A
l
l
w
w
a
a
y
y
s
s
release compressed air after use
N
N
e
e
v
v
e
e
r
r
touch moving parts if the actuator is supplied with compressed air
N
N
e
e
v
v
e
e
r
r
touch the valve or the pipelines when processing hot liquids or when sterilising
N
N
e
e
v
v
e
e
r
r
dismantle the valve with valve and pipelines under pressure
N
N
e
e
v
v
e
e
r
r
dismantlethevalvewhenitishot
!
N
N
e
e
v
v
e
e
r
r
cut the actuator open, due to spring under load
- if marked with this warning
WARNING
SPRING UNDER LOAD
DO NOT ATTEMPT TO CUT ACTUATOR OPEN
REFER TO SERVICE BULLETIN
!
AND
SPRING UNDER LOAD
Do not attempt to cut open
kg
!
Do N
N
O
O
T
T
attempt to disassemble the actuator due to spring under load danger !
DO NOT DISASSEMBLE
kg
!
O
O
p
p
e
e
r
r
a
a
t
t
i
i
o
o
n
n
N
N
e
e
v
v
e
e
r
r
dismantle the valve with valve and pipelines under pressure
N
N
e
e
v
v
e
e
r
r
dismantlethevalvewhenitishot
A
A
l
l
w
w
a
a
y
y
s
s
read the technical data thoroughly (see section 6 Technical data
A
A
l
l
w
w
a
a
y
y
s
s
release compressed air after use
N
N
e
e
v
v
e
e
r
r
touch the valve or the pipelines when processing hot liquids or when sterilising
N
N
e
e
v
v
e
e
r
r
touch moving parts if the actuator is supplied with compressed air
A
A
l
l
w
w
a
a
y
y
s
s
rinse well with clean water after cleaning
!
A
A
l
l
w
w
a
a
y
y
s
s
handle lye and acid with great care
M
M
a
a
i
i
n
n
t
t
e
e
n
n
a
a
n
n
c
c
e
e
A
A
l
l
w
w
a
a
y
y
s
s
read the technical data thoroughly (see section 6 Technical data)
A
A
l
l
w
w
a
a
y
y
s
s
release compressed air after use
N
N
e
e
v
v
e
e
r
r
service the valve when it is hot
N
N
e
e
v
v
e
e
r
r
service the valve with valve and pipelines under pressure
N
N
e
e
v
v
e
e
r
r
stick your fingers through the valve ports if the actuator is supplied with compressed air
N
N
e
e
v
v
e
e
r
r
touch moving parts if the actuator is supplied with compressed air
A
A
l
l
w
w
a
a
y
y
s
s
use Alfa Laval genuine spare parts
!
N
N
e
e
v
v
e
e
r
r
cut the actuator open, due to spring under load danger
- if marked with this warning
WARNING
SPRING UNDER LOAD
DO NOT ATTEMPT TO CUT ACTUATOR OPEN
REFER TO SERVICE BULLETIN
!
AND
SPRING UNDER LOAD
Do not attempt to cut open
kg
!
Do N
N
O
O
T
T
attempt to disassemble the actuator due to spring under load danger !
DO NOT DISASSEMBLE
kg
!
T
T
r
r
a
a
n
n
s
s
p
p
o
o
r
r
t
t
a
a
t
t
i
i
o
o
n
n
A
A
l
l
w
w
a
a
y
y
s
s
ensure that compressed air is released
A
A
l
l
w
w
a
a
y
y
s
s
ensure that all connections are disconnected before attempting to remove the valve from the installation
A
A
l
l
w
w
a
a
y
y
s
s
drain liquid out of valves before transportation
A
A
l
l
w
w
a
a
y
y
s
s
use predesigned lifting points if defined
A
A
l
l
w
w
a
a
y
y
s
s
ensure sufficient fixing of the valve during transportation - if specially designed packaging material is available, it
must be used
8
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ALFA LAVAL UNIQUE SSV ASEPTIC VALVE INSTRUCTION MANUAL—REV 3/19
3 Installation
The instruction manual is part of the delivery. Study the instructions carefully.
The items refer to parts list and service kits section.
The valve is supplied as separate parts as standard (for welding).
The valve is assembled before delivery, if it is supplied with fittings.
3.1 Unpacking/delivery
S
S
t
t
e
e
p
p
1
1
C
C
A
A
U
U
T
T
I
I
O
O
N
N
Alfa Laval cannot be held responsible for incorrect unpacking.
C
C
h
h
e
e
c
c
k
k
t
t
h
h
e
e
d
d
e
e
l
l
i
i
v
v
e
e
r
r
y
y
f
f
o
o
r
r
:
:
1. Complete valve, shut-off valve or change-over
valve (see steps 2a and 2b).
2. Delivery note.
3. Instruction manual.
S
S
t
t
e
e
p
p
2
2
Actuator version can be ordered either "fully maintainable" (no
warning marked on actuator) or as "non-maintainable" (warning
marked on actuator).
N
N
o
o
n
n
-
-
m
m
a
a
i
i
n
n
t
t
a
a
i
i
n
n
a
a
b
b
l
l
e
e
a
a
c
c
t
t
u
u
a
a
t
t
o
o
r
r
F
F
u
u
l
l
l
l
y
y
m
m
a
a
i
i
n
n
t
t
a
a
i
i
n
n
a
a
b
b
l
l
e
e
a
a
c
c
t
t
u
u
a
a
t
t
o
o
r
r
2200-0137_1
DONOT DISASSEMBLE
kg
!*
SSV
2200-0135_1
SSV
* = lasermarked warning
S
S
t
t
e
e
p
p
3
3
2
2
a
a
S
S
h
h
u
u
t
t
-
-
o
o
f
f
f
f
v
v
a
a
l
l
v
v
e
e
:
:
1. Complete actuator.
2. Bonnet (20).
3. Clamp(19).
4. Valve plug (23).
5. Valve body (22).
6. Diaphram (29).
7. Disc for diaphram (30).
8. Upper spindle (31)
TD 461-676_1
20
29
30
31
19
22
23
2
2
b
b
C
C
h
h
a
a
n
n
g
g
e
e
-
-
o
o
v
v
e
e
r
r
v
v
a
a
l
l
v
v
e
e
:
:
1. Complete actuator.
2. Bonnet (20).
3. Clamp (19).
4. Valve plug (27).
5. Lower valve body (22).
6. Valve seat (28).
7. Upper valve body (26).
8. Diaphragm (29)
9. Disc for diaphragm (30)
10. Upper spindle (31)
TD 461-677_2
UP
9
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ALFA LAVAL UNIQUE SSV ASEPTIC VALVE INSTRUCTION MANUAL—REV 3/19
3 Installation
The instruction manual is part of the delivery. Study the instructions carefully.
The items refer to parts list and service kits section.
The valve is supplied as separate parts as standard (for welding).
The valve is assembled before delivery, if it is supplied with fittings.
S
S
t
t
e
e
p
p
4
4
Remove possible packing materials from the valve/valve parts.
Inspect the valve/valve parts for visible transport damages.
Avoid damaging the valve/valve parts.
10
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ALFA LAVAL UNIQUE SSV ASEPTIC VALVE INSTRUCTION MANUAL—REV 3/19
3 Installation
Study the instructions carefully and pay special attention to the warnings!
The valve has welding ends as standard but can also be supplied with fittings.
3.2 General installation
S
S
t
t
e
e
p
p
1
1
!
-C
C
A
A
U
U
T
T
I
I
O
O
N
N
Alfa Laval cannot be held responsible for incorrect installation.
-A
A
l
l
w
w
a
a
y
y
s
s
release compressed air after use.
-A
A
l
l
w
w
a
a
y
y
s
s
read the technical data thoroughly.
See chapter 6 Technical data.
DO NOT DISASSEMBLE
kg
!
Do N
N
O
O
T
T
attempt to disassemble the actuator due to
spring under load danger.
SPRING UNDER LOAD
Do not attempt to cut open
kg
!
AND
WARNING
SPRING UNDER LOAD
DO NOT ATTEMPT TO CUT ACTUATOR OPEN
REFER TO SERVICE BULLETIN
!
If marked with this warning, do N
N
O
O
T
T
attempt to cut
the actuator open, due to spring under load danger.
S
S
t
t
e
e
p
p
2
2
!
N
N
e
e
v
v
e
e
r
r
touch moving parts if the actuator is supplied with
compressed air.
Air
M
M
o
o
v
v
i
i
n
n
g
g
p
p
a
a
r
r
t
t
s
s
!
!
Air
TD 461-927_1
S
S
t
t
e
e
p
p
3
3
To avoid water hammering, it is recommended to install the valve
so that the flow is against the spring closing direction.
Shock in the actuator must n
n
e
e
v
v
e
e
r
r
occur.
A
A
v
v
o
o
i
i
d
d
w
w
a
a
t
t
e
e
r
r
h
h
a
a
m
m
m
m
e
e
r
r
i
i
n
n
g
g
!
!
Air
Flow
Flow
2205-0056
11
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ALFA LAVAL UNIQUE SSV ASEPTIC VALVE INSTRUCTION MANUAL—REV 3/19
3 Installation
Study the instructions carefully and pay special attention to the warnings!
The valve has welding ends as standard but can also be supplied with fittings.
S
S
t
t
e
e
p
p
4
4
Avoid stressing the valve.
P
P
a
a
y
y
s
s
p
p
e
e
c
c
i
i
a
a
l
l
a
a
t
t
t
t
e
e
n
n
t
t
i
i
o
o
n
n
t
t
o
o
:
:
- Vibrations.
- Thermal expansion of the pipelines.
- Excessive welding.
- Overloading of the pipelines.
R
R
i
i
s
s
k
k
o
o
f
f
d
d
a
a
m
m
a
a
g
g
e
e
!
!
TD 461-928
S
S
t
t
e
e
p
p
5
5
!
A
A
l
l
w
w
a
a
y
y
s
s
check if the diaphragm is tight - it can be dangerous if
it leaks steam/CIP.
The hose must be a 1/6” (4 mm) hose for ø25/38 mm and a 1/4”
(6 mm) hose for larger typer.
T
T
o
o
a
a
v
v
o
o
i
i
d
d
a
a
l
l
l
l
d
d
a
a
n
n
g
g
e
e
r
r
,
,
t
t
h
h
e
e
h
h
o
o
s
s
e
e
m
m
u
u
s
s
t
t
r
r
e
e
a
a
c
c
h
h
t
t
h
h
e
e
d
d
r
r
a
a
i
i
n
n
!
!
TD 461-929_1
S
S
t
t
e
e
p
p
6
6
Make sure that the leak detection hole in the valve body:
1. is visible, when mounting the valve vertically
2. always is downwards due to self-draining, when the valve is mounted horizontally.
2200-0172
***
*
* = Leakage detection hole
12
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ALFA LAVAL UNIQUE SSV ASEPTIC VALVE INSTRUCTION MANUAL—REV 3/19
3 Installation
Study the instructions carefully.
The valve is supplied as separate parts to facilitate the welding.
The items refer to the parts list and service kits section.
Check the valve for smooth operation after welding.
3.3 Welding
S
S
t
t
e
e
p
p
1
1
A
A
l
l
w
w
a
a
y
y
s
s
install valves with more than one valve body so that the
seals between the valve bodies can be replaced. Do not weld
more than one valve body into the system.
V
V
a
a
l
l
v
v
e
e
s
s
i
i
z
z
e
e
A
A
(
(
i
i
n
n
c
c
h
h
)
)
B
B
(
(
i
i
n
n
c
c
h
h
)
)
1” * 24.8
1½” * 27.6
2” * 29.5
2½* 29.1
3” * 31.5
4” * 31.1
B (incl. top unit)
A*
S
S
t
t
e
e
p
p
2
2
Assemble the valve in accordance with the steps on page .
P
P
a
a
y
y
s
s
p
p
e
e
c
c
i
i
a
a
l
l
a
a
t
t
t
t
e
e
n
n
t
t
i
i
o
o
n
n
t
t
o
o
t
t
h
h
e
e
w
w
a
a
r
r
n
n
i
i
n
n
g
g
s
s
!
!
S
S
t
t
e
e
p
p
3
3
P
P
r
r
e
e
-
-
u
u
s
s
e
e
c
c
h
h
e
e
c
c
k
k
:
:
1. Supply compressed air to the actuator.
2. Open and close the valve several times to ensure that it
operates smoothly.
P
P
a
a
y
y
s
s
p
p
e
e
c
c
i
i
a
a
l
l
a
a
t
t
t
t
e
e
n
n
t
t
i
i
o
o
n
n
t
t
o
o
t
t
h
h
e
e
w
w
a
a
r
r
n
n
i
i
n
n
g
g
s
s
!
!
Air
Air
Open/close!
13
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ALFA LAVAL UNIQUE SSV ASEPTIC VALVE INSTRUCTION MANUAL—REV 3/19
3 Installation
Study the instructions carefully.
The valve is supplied as separate parts to facilitate the welding.
The items refer to the parts list and service kits section.
Check the valve for smooth operation after welding.
3.4 Recycling information
•
•
U
U
n
n
p
p
a
a
c
c
k
k
i
i
n
n
g
g
- Packing material consists of wood, plastics, cardboard boxes and in some cases metal straps
- Wood and cardboard boxes can be reused, recycled or used for energy recovery
- Plastics should be recycled or burnt at a licensed waste incineration plant
- Metal straps should be sent for material recycling
•
•
M
M
a
a
i
i
n
n
t
t
e
e
n
n
a
a
n
n
c
c
e
e
- During maintenance oil and wear parts in the machine are replaced
- All metal parts should be sent for material recycling
- Worn out or defective electronic parts should be sent to a licensed handler for material recycling
- Oil and all non metal wearing parts must be taken care of in accordance with local regulations
•
•
S
S
c
c
r
r
a
a
p
p
p
p
i
i
n
n
g
g
- At end of use, the equipment must be recycled in accordance with the relevant, local regulations. Besides the equipment
itself, any hazardous residues from the process liquid must be considered and dealt with in a proper manner. When in doubt,
or in the absence of local regulations, please contact your local Alfa Laval sales company. If the actuator is marked with a
danger warning, do not attempt to cut the actuator open.
DO NOT DISASSEMBLE
kg
!
Do N
N
O
O
T
T
attempt to disassemble the actuator due to spring under load danger!
SPRING UNDER LOAD
Do not attempt to cut open
kg
!
If marked with this warning, do N
N
O
O
T
T
attempt to cut the actuator open, due to spring under load danger.
WARNING
SPRING UNDER LOAD
DO NOT ATTEMPT TO CUT ACTUATOR OPEN
REFER TO SERVICE BULLETIN
!
If marked with this warning, do N
N
O
O
T
T
attempt to cut the actuator open, due to spring under load danger.
14
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ALFA LAVAL UNIQUE SSV ASEPTIC VALVE INSTRUCTION MANUAL—REV 3/19
4 Operation
Study the instructions carefully and pay special attention to the warnings!
Ensure that the valve operates smoothly.
The items refer to the parts list and service kits section.
4.1 Operation
S
S
t
t
e
e
p
p
1
1
!
-C
C
A
A
U
U
T
T
I
I
O
O
N
N
Alfa Laval cannot be held responsible for incorrect installation.
-A
A
l
l
w
w
a
a
y
y
s
s
release compressed air after use.
-A
A
l
l
w
w
a
a
y
y
s
s
read the technical data thoroughly.
See section 6 Technical data.
-A
A
l
l
w
w
a
a
y
y
s
s
use Alfa Laval genuine spare parts.
The warranty of Alfa Laval products is dependent on use of
Alfa Laval genuine spare parts.
DO NOT DISASSEMBLE
kg
!
Do N
N
O
O
T
T
attempt to disassemble the actuator due to
spring under load danger.
SPRING UNDER LOAD
Do not attempt to cut open
kg
!
AND
WARNING
SPRING UNDER LOAD
DO NOT ATTEMPT TO CUT ACTUATOR OPEN
REFER TO SERVICE BULLETIN
!
If marked with this warning, do N
N
O
O
T
T
attempt to cut
the actuator open, due to spring under load danger.
S
S
t
t
e
e
p
p
2
2
!
N
N
e
e
v
v
e
e
r
r
touch the valve or the pipelines when processing hot
liquids or when sterilising.
B
B
u
u
r
r
n
n
h
h
a
a
z
z
a
a
r
r
d
d
!
!
TD 461-932
S
S
t
t
e
e
p
p
3
3
!
N
N
e
e
v
v
e
e
r
r
touch moving parts if the actuator is supplied with
compressed air.
Air
M
M
o
o
v
v
i
i
n
n
g
g
p
p
a
a
r
r
t
t
s
s
!
!
Air
TD 461-927_1
15
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ALFA LAVAL UNIQUE SSV ASEPTIC VALVE INSTRUCTION MANUAL—REV 3/19
4 Operation
Study the instructions carefully and pay special attention to the warnings!
Ensure that the valve operates smoothly.
The items refer to the parts list and service kits section.
S
S
t
t
e
e
p
p
4
4
C
C
A
A
U
U
T
T
I
I
O
O
N
N
:
:
It is recommended not to re-use diaphragm (pos. 29) after
dismantling (risk of damage and leakage).
Shut-off valve Change-over valve
TD 461-685_1
TD 461-686_1
S
S
t
t
e
e
p
p
5
5
L
L
u
u
b
b
r
r
i
i
c
c
a
a
t
t
i
i
o
o
n
n
o
o
f
f
a
a
c
c
t
t
u
u
a
a
t
t
o
o
r
r
.
.
1. Ensure smooth movement of the actuator (the actuator is
lubricated before delivery).
2. Lubricate all seals with Molykote Longterm 2 plus if necessary.
TD 461-687
16
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ALFA LAVAL UNIQUE SSV ASEPTIC VALVE INSTRUCTION MANUAL—REV 3/19
4 Operation
Pay attention to possible faults. Study the instructions carefully.
The items refer to the parts list and service kits section.
4.2 Troubleshooting
N
N
O
O
T
T
E
E
!
!
Study the maintenance instructions carefully before replacing worn parts. - See section 5.1 General maintenance
P
P
r
r
o
o
b
b
l
l
e
e
m
m
C
C
a
a
u
u
s
s
e
e
/
/
r
r
e
e
s
s
u
u
l
l
t
t
R
R
e
e
p
p
a
a
i
i
r
r
External product leakage Worn or product affected lip
seal and/or O-ring
- Replace the seals
- Replace with seals of a
different rubber grade
Internal product leakage - Worn or product affected
plug seal
- Replace the seal
- Replace with a seal of a
different rubber grade
- Product deposits on
the seat and/or plug
- Frequent cleaning
- Product pressure exceeds
actuator specification
- Replace with a high pressure actuator
- Use auxiliary air on the spring side
(do not exceed 43.5 PSI (3 bar)) Alfa
Laval article number = 9611996094
See section 2.3 Safety precautions
and section 3.2 General installation,
step 4.
- Reduce product pressure
Water hammer The flow direction is the
same as the closing direction
- The flow direction should be
against the closing direction.
- Throttle air release of solenoid in
top unit
The valve does not
open/close
Product pressure exceeds
actuator specification
- Replace with a high pressure actuator
- Reduce product pressure
- Use auxiliary air on the spring side.
Always use the pressure relief fittings
43.5 PSI (3 bar) on support side.
Alfa Laval article number =
9611996094
If marked with a danger warning, do N
N
O
O
T
T
attempt to cut the actuator open, due to spring under load.
DO NOT DISASSEMBLE
kg
!
Do N
N
O
O
T
T
attempt to disassemble the actuator due to spring under load danger.
SPRING UNDER LOAD
Do not attempt to cut open
kg
!
Do N
N
O
O
T
T
attempt to cut the actuator open due to spring under load danger.
WARNING
SPRING UNDER LOAD
DO NOT ATTEMPT TO CUT ACTUATOR OPEN
REFER TO SERVICE BULLETIN
!
If marked with a danger warning, do N
N
O
O
T
T
attempt to cut the actuator open, due to spring under load.
17
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ALFA LAVAL UNIQUE SSV ASEPTIC VALVE INSTRUCTION MANUAL—REV 3/19
4 Operation
The valve is designed for cleaning in place (CIP). CIP = Cleaning In Place.
Study the instructions carefully and pay special attention to the warnings!
NaOH = Caustic Soda.
HNO3= Nitric acid.
4.3 Recommended cleaning
S
S
t
t
e
e
p
p
1
1
A
A
l
l
w
w
a
a
y
y
s
s
handle lye and acid with great care.
C
C
a
a
u
u
s
s
t
t
i
i
c
c
d
d
a
a
n
n
g
g
e
e
r
r
!
!
A
A
l
l
w
w
a
a
y
y
s
s
use
rubber gloves!
A
A
l
l
w
w
a
a
y
y
s
s
use
protective goggles!
S
S
t
t
e
e
p
p
2
2
!
N
N
e
e
v
v
e
e
r
r
touch the valve or the pipelines when sterilising.
B
B
u
u
r
r
n
n
h
h
a
a
z
z
a
a
r
r
d
d
!
!
S
S
t
t
e
e
p
p
3
3
Clean the plug and the seats correctly.
P
P
a
a
y
y
s
s
p
p
e
e
c
c
i
i
a
a
l
l
a
a
t
t
t
t
e
e
n
n
t
t
i
i
o
o
n
n
t
t
o
o
t
t
h
h
e
e
w
w
a
a
r
r
n
n
i
i
n
n
g
g
s
s
.
.
L
L
i
i
f
f
t
t
a
a
n
n
d
d
l
l
o
o
w
w
e
e
r
r
v
v
a
a
l
l
v
v
e
e
p
p
l
l
u
u
g
g
m
m
o
o
m
m
e
e
n
n
t
t
a
a
r
r
i
i
l
l
y
y
!
!
Shut-off valve Change-over valve
S
S
t
t
e
e
p
p
4
4
E
E
x
x
a
a
m
m
p
p
l
l
e
e
s
s
o
o
f
f
c
c
l
l
e
e
a
a
n
n
i
i
n
n
g
g
a
a
g
g
e
e
n
n
t
t
s
s
:
:
Use clean water, free from clorides.
1. 1% by weight NaOH at 158oF
2.2 lb
NaOH +26.4 gal water =Cleaning agent.
+=
Cleaning agent.
0.6 gal
33% NaOH
26.4 gal
water
2. 0.5% by weight HNO3at 158oF
+=
Cleaning agent.
0.2 gal
53% HNO3
26.4 gal
water
18
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ALFA LAVAL UNIQUE SSV ASEPTIC VALVE INSTRUCTION MANUAL—REV 3/19
4 Operation
The valve is designed for cleaning in place (CIP). CIP = Cleaning In Place.
Study the instructions carefully and pay special attention to the warnings!
NaOH = Caustic Soda.
HNO3= Nitric acid.
S
S
t
t
e
e
p
p
5
5
1. Avoid excessive concentration of the cleaning agent.
2. Adjust the cleaning flow to the process.
3. A
A
l
l
w
w
a
a
y
y
s
s
rinse well with clean water after the cleaning.
N
N
O
O
T
T
E
E
The cleaning agents must be stored/disposed of in accordance
with current regulations/directives.
A
A
l
l
w
w
a
a
y
y
s
s
r
r
i
i
n
n
s
s
e
e
!
!
Clean water Cleaning agents
19
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ALFA LAVAL UNIQUE SSV ASEPTIC VALVE INSTRUCTION MANUAL—REV 3/19
5 Maintenance
Maintain the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always keep spare rubber seals and lip seals in stock.
5.1 General maintenance
S
S
t
t
e
e
p
p
1
1
!
-C
C
A
A
U
U
T
T
I
I
O
O
N
N
Alfa Laval cannot be held responsible for incorrect installation.
-A
A
l
l
w
w
a
a
y
y
s
s
release compressed air after use.
-A
A
l
l
w
w
a
a
y
y
s
s
read the technical data thoroughly.
See section 6 Technical data.
-A
A
l
l
w
w
a
a
y
y
s
s
use Alfa Laval genuine spare parts.
The warranty of Alfa Laval products is dependent on use of
Alfa Laval genuine spare parts.
-N
N
O
O
T
T
E
E
All scrap must be stored/discharged in accordance with
current rules/directives.
DO NOT DISASSEMBLE
kg
!
Do N
N
O
O
T
T
attempt to disassemble the actuator due to
spring under load danger.
SPRING UNDER LOAD
Do not attempt to cut open
kg
!
AND
WARNING
SPRING UNDER LOAD
DO NOT ATTEMPT TO CUT ACTUATOR OPEN
REFER TO SERVICE BULLETIN
!
If marked with this warning, do N
N
O
O
T
T
attempt to cut
the actuator open, due to spring under load danger.
S
S
t
t
e
e
p
p
2
2
!
N
N
e
e
v
v
e
e
r
r
service the valve when it is hot.
N
N
e
e
v
v
e
e
r
r
service the valve with valve and pipelines under pressure.
A
A
t
t
m
m
o
o
s
s
p
p
h
h
e
e
r
r
i
i
c
c
p
p
r
r
e
e
s
s
s
s
u
u
r
r
e
e
r
r
e
e
q
q
u
u
i
i
r
r
e
e
d
d
!
!
B
B
u
u
r
r
n
n
h
h
a
a
z
z
a
a
r
r
d
d
!
!
S
S
t
t
e
e
p
p
3
3
!
N
N
e
e
v
v
e
e
r
r
stick your fingers through the valve ports if the actuator is
supplied with compressed air.
N
N
e
e
v
v
e
e
r
r
touch the moving parts if the actuator is supplied with
compressed air.
Air
M
M
o
o
v
v
i
i
n
n
g
g
p
p
a
a
r
r
t
t
s
s
!
!
C
C
u
u
t
t
t
t
i
i
n
n
g
g
h
h
a
a
z
z
a
a
r
r
d
d
!
!
Air
20
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