Alfrescoplus Bbq module User manual

BBQ MODULE

(ALL SIZES)

ASSEMBLY

INSTRUCTIONS

For further instruction, please visit:

www.alfrescoplus.com.au

04014 12/19

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BBQMODULE(ALLSIZES)

INSTRUCTIONS

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ASSEMBLYMANUAL

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2 | ALFRESCOPLUS™

WARNING! – THIS IS A PERMANENT

CONNECTION SYSTEM!

WHAT’S NEEDED?

Tools Required:

• Soft Sided Hammer (Not Included)

• Philips head screwdriver (Not Included)

• Allen Keys x 2 (Included)

• 50mm Diameter Hole saw or Jigsaw

WHAT’S IN THE BOX?

Box 1 of 3 = BBQ Airframe

Box 2 of 3 = MODULE Panels & Frames

Box 3 of 3 = MODULE Doors

PARTS INCLUDED:

PRE-ASSEMBLED CABINET PANELS x 3

BACK, TOP & BOTTOM x 6

DOORS

• BBQ Small & Medium x 2

• BBQ Large x 4

PLINTH Feet x 8

HARDWARE

• Included Bolt Pack

Essential TIP: Ensure you have a stable flat surface or workbench to

work from. The most ideal height to assemble the module is waist height.

Theworkbench should be at least 1.8m (W) x 1m (H) x 0.7m (D) in size.

BBQ MODULE (ALL SIZES) ASSEMBLY INSTRUCTIONS | 3

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LAYOUTDIAGRAM

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EssentialTIP:Ensureyouhaveastableflatsurfaceorworkbenchtoworkfrom.Themostidealheighttoassemblethemodule

iswaistheight.Theworkbenchshouldbeatleast1.8m(W)x1m(H)x0.7m(D)insize.

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FIG1

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FIG. 1

LAYOUT DIAGRAM

4 | ALFRESCOPLUS™

ASSEMBLING SIDE & CENTRE WALLS

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AssemblingSideandCentreWalls

FIG5

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FIG6

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FIG2

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FIG3

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FIG4



AssemblingSideandCentreWalls

FIG5

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FIG6

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FIG2

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FIG3

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FIG4

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FIG. 2 FIG. 3



AssemblingSideandCentreWalls

FIG5

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FIG6

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FIG2

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FIG3

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FIG4

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FIG. 4



AssemblingSideandCentreWalls

FIG5



FIG6



FIG2



FIG3



FIG4



AssemblingSideandCentreWalls

FIG5

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FIG6

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FIG2

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FIG3

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FIG4

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FIG. 5 FIG. 6

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FIG8

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FIG9

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FIG7

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FIG8

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FIG9

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FIG7

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FIG. 8

FIG. 7

FIG. 9



FIG8

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FIG9



FIG7

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BBQ MODULE (ALL SIZES) ASSEMBLY INSTRUCTIONS | 5

6 | ALFRESCOPLUS™

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 

NoAllocatingholesareusedforplinthfeetsincetheinsideframeedgeprovidestheguide.PlacePlinthfootintocornerof

cabinetframe.Screwdownwithscrewsprovided.Ifeasier,removeplinthshaftfrombaseplatethenscrewdownbase

platefirst.Ifdesiredmovethefronttwoplinthfeetfurtherbacktocreateadeeperkick-plateposition.

FIG10

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FIG11

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AssemblingPlinthFeetandKickerPlate

ASSEMBLING PLINTH FEET & KICKER PLATE

No Allocating holes are used for plinth feet since the inside frame edge provides the guide.

Place Plinth foot into corner of cabinet frame. Screw down with screws provided. If easier,

remove plinth shaft from baseplate then screw down base plate first. If desired move the

front two plinth feet further back to create a deeper kick-plate position.

FIG. 10

FIG. 11



PleasetakenotethattheKickplateprovidedisreversible,therebygivingyouthechoicebetweenablack“shadowline”

finishorstylishsilverfinish.TheKickplateBiscuitisusedtoconnectontomorethanonecabinet,therebyaligningthekick

plate.



AttachingtheKickPlate

FIG13



FIG12



FIG14

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BBQ MODULE (ALL SIZES) ASSEMBLY INSTRUCTIONS | 7

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PleasetakenotethattheKickplateprovidedisreversible,therebygivingyouthechoicebetweenablack“shadowline”

finishorstylishsilverfinish.TheKickplateBiscuitisusedtoconnectontomorethanonecabinet,therebyaligningthekick

plate.



AttachingtheKickPlate

FIG13



FIG12



FIG14

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ATTACHING THE KICK PLATE

Please take note that the Kick plate provided is reversible, thereby giving you the choice

between a black “shadow line” finish or stylish silver finish. The Kick plate Biscuit is used to

connect onto more than one cabinet, thereby aligning the kick plate.

FIG. 12

FIG. 13 FIG. 14

8 | ALFRESCOPLUS™

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FIG15

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FIG. 15

Choose the desired color face

of kick plate. (Silver or Black).

No pre drilled holes are possible

due to this color choice. Self

tapping screws are provided to

attach the spring clip plate to

the kick panel. The dimensions

on Fig. 13 can be used as a

guide only since the position of

the plinth foot and the desired

depth of the kick plate will

vary depending on the choice of

plinth foot installation position by

the end user.

ASSEMBLING DOOR & HINGES

• To attach the hinge plate use a standard or power Phillips head

screw driver. The allocating holes are pre drilled into the frame.

• Attach all four-hinge plates when attaching two doors. Attach

the two-left hinge plates when attaching a single door.

FIG. 16

Attach provided Hinge Plate x 4

and self tapping screws.

BBQ MODULE (ALL SIZES) ASSEMBLY INSTRUCTIONS | 9

Illustration on attaching hinges to door panels by using the self-tapping

screws provided.

FIG. 17

Each door hinge includes a

spacing bracket

Place the spacing bracket

on the underside of

the door hinge before

assembly

Screw the door hinge to

the door panel with the

bracket in place as shown

10 | ALFRESCOPLUS™

* Detailed INSTRUCTIONS on how to clip on the doors using clip-on-hinges.

Clamp hinge on to the mounting plate as

shown by direction arrow

Press down the hinge arm to lock the plate

as shown

The door can be quickly removed by

pushing the button

Unclipping the door from the mounting

plate leaves all adjustments unaltered

Firstly align the front hinge section with the front section of the hinge-plate, then press on

the back of the hinge-plate, an audible “Click” should be heard if the door has been correctly

hanged. Repeat the process to secure the bottom hinge and door.

Clip On Hinge Instructions:

*DetailedINSTRUCTIONSonhowtocliponthedoorsusingclip-on-hinges.

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 

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ForFurtherinstructionondooradjustmentandlevelingpleasevisit:_____________________________________

Firstlyalignthefronthingesectionwiththefrontsectionofthehinge-plate,thenpressonthebackofthehinge-plate,an

audible“Click”shouldbeheardifthedoorhasbeencorrectlyhanged.Repeattheprocesstosecurethebottomhingeand

door.

Atthisstageyourprogressshouldlooklikethe

aboveimage.Chooseanyseparatestyleofdoor

handleandfitaccordingtothemanufacturers

instructions.

Thedoorshouldfullyopenandcloseasnormal.

FIG18



FIG19



FIG. 18 FIG. 19

The door should fully open and close

as normal.

At this stage your progress should look

like the above image. Choose any separate

style of door handle and fit according to the

manufacturers.

*DetailedINSTRUCTIONSonhowtocliponthedoorsusingclip-on-hinges.



 



ForFurtherinstructionondooradjustmentandlevelingpleasevisit:_____________________________________

Firstlyalignthefronthingesectionwiththefrontsectionofthehinge-plate,thenpressonthebackofthehinge-plate,an

audible“Click”shouldbeheardifthedoorhasbeencorrectlyhanged.Repeattheprocesstosecurethebottomhingeand

door.

Atthisstageyourprogressshouldlooklikethe

aboveimage.Chooseanyseparatestyleofdoor

handleandfitaccordingtothemanufacturers

instructions.

Thedoorshouldfullyopenandcloseasnormal.

FIG18



FIG19

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*DetailedINSTRUCTIONSonhowtocliponthedoorsusingclip-on-hinges.



 



ForFurtherinstructionondooradjustmentandlevelingpleasevisit:_____________________________________

Firstlyalignthefronthingesectionwiththefrontsectionofthehinge-plate,thenpressonthebackofthehinge-plate,an

audible“Click”shouldbeheardifthedoorhasbeencorrectlyhanged.Repeattheprocesstosecurethebottomhingeand

door.

Atthisstageyourprogressshouldlooklikethe

aboveimage.Chooseanyseparatestyleofdoor

handleandfitaccordingtothemanufacturers

instructions.

Thedoorshouldfullyopenandcloseasnormal.

FIG18



FIG19



For further instruction on door adjustment and leveling please visit: www.alfrescoplus.com.au



Positionmodulesinthedesiredconfigurations.Leveleachmoduleandensuretheheightsarecorrectsothatjoiningholes

lineup.Nowjointhetwomoduleswiththebarrelboltssupplied.DoNotovertightenbarrelbolts.PositionandLevelthe

wholeassemblyinfinalposition.(ViewImage33,34,35,36,37,38,39and40)



 



FIG20



FIG21



FIG22



AttachingandLevelingtheMODULES

Makesurethecabinetsareleveledandaligned,readytobeconnectedbybarrelbolts.Pleasenotethebiscuit

insertedintothekickplateprovided,ensurethekickplateisalignedreadytobeconnected.

BBQ MODULE (ALL SIZES) ASSEMBLY INSTRUCTIONS | 11

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Positionmodulesinthedesiredconfigurations.Leveleachmoduleandensuretheheightsarecorrectsothatjoiningholes

lineup.Nowjointhetwomoduleswiththebarrelboltssupplied.DoNotovertightenbarrelbolts.PositionandLevelthe

wholeassemblyinfinalposition.(ViewImage33,34,35,36,37,38,39and40)



 



FIG20



FIG21



FIG22



AttachingandLevelingtheMODULES

Makesurethecabinetsareleveledandaligned,readytobeconnectedbybarrelbolts.Pleasenotethebiscuit

insertedintothekickplateprovided,ensurethekickplateisalignedreadytobeconnected.

ATTACHING & LEVELING THE MODULES

Position modules in the desired configurations. Level each module and ensure the heights are

correct so that joining holes line up. Now join the two modules with the barrel bolts supplied.

Do Not over tighten barrel bolts. Position and Level the whole assembly in final position (View

FIG. 20,21,22,23,24,25,26 and 27).

FIG. 20

FIG. 21

Make sure the cabinets are leveled and aligned, ready to be

connected by barrel bolts. Please note the biscuit inserted

into the kick plate provided, ensure the kick plate is aligned

ready to be connected.

FIG. 22



Positionmodulesinthedesiredconfigurations.Leveleachmoduleandensuretheheightsarecorrectsothatjoiningholes

lineup.Nowjointhetwomoduleswiththebarrelboltssupplied.DoNotovertightenbarrelbolts.PositionandLevelthe

wholeassemblyinfinalposition.(ViewImage33,34,35,36,37,38,39and40)



 



FIG20



FIG21



FIG22



AttachingandLevelingtheMODULES

Makesurethecabinetsareleveledandaligned,readytobeconnectedbybarrelbolts.Pleasenotethebiscuit

insertedintothekickplateprovided,ensurethekickplateisalignedreadytobeconnected.



Positionmodulesinthedesiredconfigurations.Leveleachmoduleandensuretheheightsarecorrectsothatjoiningholes

lineup.Nowjointhetwomoduleswiththebarrelboltssupplied.DoNotovertightenbarrelbolts.PositionandLevelthe

wholeassemblyinfinalposition.(ViewImage33,34,35,36,37,38,39and40)



 



FIG20



FIG21



FIG22



AttachingandLevelingtheMODULES

Makesurethecabinetsareleveledandaligned,readytobeconnectedbybarrelbolts.Pleasenotethebiscuit

insertedintothekickplateprovided,ensurethekickplateisalignedreadytobeconnected.

12 | ALFRESCOPLUS™



FIG23



FIG24



DiagramusingtheAllenkeyprovidedtofastencabinetsusingthebarrelbolts.

Insertthe“biscuit”connection

partintotheslotthatisprecut.If

required,gentlytapintoplace

withsoftsidedhammer.

JoiningtheCabinetwithBarrelBolts

CabinetJoinedwithBarrelBolts



FIG23



FIG24



DiagramusingtheAllenkeyprovidedtofastencabinetsusingthebarrelbolts.

Insertthe“biscuit”connection

partintotheslotthatisprecut.If

required,gentlytapintoplace

withsoftsidedhammer.

JoiningtheCabinetwithBarrelBolts

CabinetJoinedwithBarrelBolts

Insert the “biscuit” connection

part into the slot that is pre

cut. If required, gently tap into

place with soft sided hammer.

FIG. 23

Joining the Cabinet with Barrel Bolts Cabinet Joined with Barrel Bolts

FIG. 24

Diagram using the Allen key provided to fasten cabinets using the barrel bolts.

BBQ MODULE (ALL SIZES) ASSEMBLY INSTRUCTIONS | 13

FIG. 25 FIG. 26

FIG. 27

Note: The door is not shown in some images to illustrate the cabinet connection method

more clearly.

Diagram38,39and40illustratesthecabinetsandkickplatealignedandjoined. 



Notethatthedoorisnotshowninsomeimagestoillustratethecabinetconnectionmethodmoreclearly.



FIG26



FIG25



FIG27



Figures 25, 26 and 27 illustrate the cabinets and kick plate aligned and joined.

Diagram38,39and40illustratesthecabinetsandkickplatealignedandjoined. 



Notethatthedoorisnotshowninsomeimagestoillustratethecabinetconnectionmethodmoreclearly.



FIG26



FIG25



FIG27



Diagram38,39and40illustratesthecabinetsandkickplatealignedandjoined. 



Notethatthedoorisnotshowninsomeimagestoillustratethecabinetconnectionmethodmoreclearly.



FIG26



FIG25



FIG27



14 | ALFRESCOPLUS™

ASSEMBLING THE AIRFRAME HEAT-SHIELD

Insert the pre-assembled vertical side shields onto the horizontal bottom heat shields by pressing

firmly into pre inserted prongs. The infill panel should still remain loose at this point.



Insertthepre-assembledverticalsideshieldsontothehorizontalbottomheatshieldsbypressingfirmlyintopreinserted

prongs.Theinfillpanelshouldstillremainlooseatthispoint.



Aftertheheatshieldleftandrighthandsidehavebeenassembledyourairframeshouldresemblethediagrambelow.



AssemblingtheAirframeHeat-shield

ThePronginthehorizontalheat

shieldwillfitintotheframefirmly,

howevercanberemovedagain.

FIG28



FIG29



After the heat shield left and right hand side have been assembled your airframe should

resemble the diagram below.

FIG. 29



Insertthepre-assembledverticalsideshieldsontothehorizontalbottomheatshieldsbypressingfirmlyintopreinserted

prongs.Theinfillpanelshouldstillremainlooseatthispoint.



Aftertheheatshieldleftandrighthandsidehavebeenassembledyourairframeshouldresemblethediagrambelow.



AssemblingtheAirframeHeat-shield

ThePronginthehorizontalheat

shieldwillfitintotheframefirmly,

howevercanberemovedagain.

FIG28



FIG29



Note: The Prong in the horizontal heat shield will fit

into the frame firmly, however can be removed again.

FIG. 28

BBQ MODULE (ALL SIZES) ASSEMBLY INSTRUCTIONS | 15

Gently place the airframe heat shields on top of the BBQ Module. Please note there are

no joining bolts or screws required to fit into place. The airframe will be firmly attached by

making use of the barrel bolts provided, to join to the cabinets or end panels directly adjacent

to the airframe.



Attachthejoiningscrewboltthroughthepre-drilledholesprovided.Makeuseoftheallenkeysprovided.Donot

overtighten.

FIG31



FIG32



Step1:Insertshoulderscrewshalfway

Step2:LowerInfillPanelontoShoulderScrewsandtighten.(Donotovertighten)

FIG33



FIG34



FIG35



FIG. 31



GentlyplacetheairframeheatshieldsontopoftheBBQModule.Pleasenotetherearenojoiningboltsorscrewsrequired

tofitintoplace.Theairframewillbefirmlyattachedbymakinguseofthebarrelboltsprovided,tojointothecabinetsor

endpanelsdirectlyadjacenttotheairframe.



FIG30



FIG. 30

16 | ALFRESCOPLUS™

Attach the joining screw bolt through the pre-drilled holes provided. Make use of the Allen

keys provided. Do not over tighten.

FIG. 32 FIG. 33

Step 1: Insert shoulder screws halfway.



Attachthejoiningscrewboltthroughthepre-drilledholesprovided.Makeuseoftheallenkeysprovided.Donot

overtighten.

FIG31



FIG32



Step1:Insertshoulderscrewshalfway

Step2:LowerInfillPanelontoShoulderScrewsandtighten.(Donotovertighten)

FIG33



FIG34



FIG35



Attachthejoiningscrewboltthroughthepre-drilledholesprovided.Makeuseoftheallenkeysprovided.Donot

overtighten.

FIG31



FIG32



Step1:Insertshoulderscrewshalfway

Step2:LowerInfillPanelontoShoulderScrewsandtighten.(Donotovertighten)

FIG33



FIG34



FIG35



FIG. 34 FIG. 35

Step 2: Lower Infill Panel onto Shoulder Screws and tighten (Do not over tighten).



Attachthejoiningscrewboltthroughthepre-drilledholesprovided.Makeuseoftheallenkeysprovided.Donot

overtighten.

FIG31



FIG32



Step1:Insertshoulderscrewshalfway

Step2:LowerInfillPanelontoShoulderScrewsandtighten.(Donotovertighten)

FIG33



FIG34



FIG35



Attachthejoiningscrewboltthroughthepre-drilledholesprovided.Makeuseoftheallenkeysprovided.Donot

overtighten.

FIG31



FIG32



Step1:Insertshoulderscrewshalfway

Step2:LowerInfillPanelontoShoulderScrewsandtighten.(Donotovertighten)

FIG33



FIG34



FIG35



BBQ MODULE (ALL SIZES) ASSEMBLY INSTRUCTIONS | 17

Your progress should resemble

FIG. 36 at this point.

FIG. 36

Yourprogressshouldresemblethebelowdiagram36atthispoint.



FIG36



TheBBQmoduleandAirframeheatshieldisnowassembledandreadytobejoinedwithothermodules.Pleaserefer

tothemoredetailedinstructionslabeled“Attachingandlevelingthemodules”.

TheBBQmodulecanbealignedandjoinedwiththebarrelboltsprovided.

FIG37



FIG38



Yourprogressshouldresemblethebelowdiagram36atthispoint.



FIG36



TheBBQmoduleandAirframeheatshieldisnowassembledandreadytobejoinedwithothermodules.Pleaserefer

tothemoredetailedinstructionslabeled“Attachingandlevelingthemodules”.

TheBBQmodulecanbealignedandjoinedwiththebarrelboltsprovided.

FIG37



FIG38



The BBQ module and Airframe heat shield is now assembled and ready

to be joined with other modules. Please refer to the more detailed

instructions labeled “Attaching and leveling the modules”.

FIG. 37

The BBQ module can be aligned and joined with the barrel bolts provided.

Yourprogressshouldresemblethebelowdiagram36atthispoint.



FIG36



TheBBQmoduleandAirframeheatshieldisnowassembledandreadytobejoinedwithothermodules.Pleaserefer

tothemoredetailedinstructionslabeled“Attachingandlevelingthemodules”.

TheBBQmodulecanbealignedandjoinedwiththebarrelboltsprovided.

FIG37



FIG38



FIG. 38

18 | ALFRESCOPLUS™

ASSEMBLING & ATTACHING THE END PANELS

Remove the panel and frame from the carton and choose which side of the panel needs to

face towards the outside which should be the same color as the doors chosen (The panel is

reversible depending on color chosen).

FIG. 39



Removethepanelandframefromthecartonandchoosewhichsideofthepanelneedstofacetowardstheoutsidewhich

shouldbethesamecolorasthedoorschosen.(Thepanelisreversibledependingoncolorchosen)



AssemblingandAttachingtheEndPanels

FIG39



EndPanelAttachmentPlate

FIG40



End Panel Attachment Plate

BBQ MODULE (ALL SIZES) ASSEMBLY INSTRUCTIONS | 19

FIG. 40 FIG. 41

Remove the four Small screws from the

Aluminum frame surrounding the stone

top.

Take long screws and align the end panel

frame and module, screw into stone top

frame to anchor the end panel.

FIG. 42

Ensure screws are flush with the frame after screwed into place.

FIG41



FIG42



 



 



Ensurescrewsareflushwiththeframeafterscrewedintoplace.



Takelongscrewsandaligntheendpanelframeand

module,screwintostonetopframetoanchortheend

panel.



RemovethefourSmallscrewsfromtheAluminumframe

surroundingthestonetop.

FIG43

FIG41



FIG42



 



 



Ensurescrewsareflushwiththeframeafterscrewedintoplace.



Takelongscrewsandaligntheendpanelframeand

module,screwintostonetopframetoanchortheend

panel.



RemovethefourSmallscrewsfromtheAluminumframe

surroundingthestonetop.

FIG43

20 | ALFRESCOPLUS™



Align,InsertandTightentheBarrelBolts

withtheAlenkeyProvided.

PleasenotethebarrelboltsalignedwiththeEndPanelAttachmentPlate.

PleaseNotetherearetwoBarrelBoltsthat

needstobeinsertedandtightened,frontand

back.

FIG44

FIG45

FIG46

FIG. 43

FIG. 44 FIG. 45

Align, Insert and Tighten the Barrel Bolts

with the Allen key Provided.

Please Note there are two Barrel Bolts that

needs to be inserted and tightened, front and

back.

Please note the barrel bolts aligned with the End Panel Attachment Plate.

AlfrescoPlus BBQ MODULE User manual

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