ALIGNER CCD2.0WIFI User manual
R0368
Cod.R0368‐rev.1.0
(03/2020)
RESERVEDTOAUTHORISED
ASSISTANCECENTRES
WHEELALIGNMENT
CCD2.0WIFI
INSTALLATIONANDASSISTANCEMANUAL
FORTESTINGANDCALIBRATIONS
R0368
Cod.R0368‐rev.1.0
(03/2020)
0 INTRODUCTION
This manual is intended to provide the installer with complete instructions for the connections and
calibrationofthe"AlignerCCD2.0WiFi"wheelalignmentequipment
Theinstructionsregardinguseandmaintenance,reservedforthe end user, are collected in the specific
manualsuppliedwiththemachineordownloadablefromthemanufacturer'swebsite.
Attention!The "CALIBRATION" procedure is reserved for specialist technical assistance
personnel;forthisreason,accesstothemispassword‐protected.
Thispassword,whichmustnotbecommunicatedtootherpersons,isdeterminedbythe
sequenceofthekeys"F8;F7;F6;F8".
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CONTENTS
0INTRODUCTION ...................................................................................................................................... 2
1ASSEMBLY ............................................................................................................................................... 2
2CONNECTIONS ........................................................................................................................................ 3
2.1 Powerlineconnection ....................................................................................................................... 3
3ASSOCIATIONOFDETECTORSTOTHESERVICEPC ................................................................................ 4
4THE"connect"WIFINETWORK .............................................................................................................. 6
4.1 DescriptionandConfiguration ........................................................................................................... 6
4.2 InitialisationofthefrontWIFIdetectors ........................................................................................... 6
4.3 ConfigurationofthedefaultSSIDonthefrontWIFIdetectors ......................................................... 7
4.4 Connectionofsensorsandinternaldevicesofthedetectors ........................................................... 8
5CALIBRATION .......................................................................................................................................... 9
5.1 Detectorscalibration .......................................................................................................................... 9
6TESTPROCEDURES ................................................................................................................................ 13
6.1 ReadingtheFWrelease(communicationtest) ................................................................................ 13
6.2 Horizontal/verticalanglesreadingtesti ........................................................................................... 14
6.3 Encodertestondetectors ................................................................................................................ 14
6.4 TestKeypads .................................................................................................................................... 14
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1 ASSEMBLY
Itisnecessarytofixtheframessuppliedwiththeequipmentonthewallinadvance.
UsetheM8anchorssupplied (4 per frame),fixingthemlevelataheightthatisconsideredpracticaland
functional,asillustratedinFigure1.
Itispossibletofixthepanelssidebysideorontwooppositewalls,asindicatedinchap.2.
Figure1
Attention:Theframessuitableforattachmentofthedetectorpanelsandthoseofthebracketpanels
(optionalSTDA156)aredifferentfromeachother.Toidentifythemeasilyconsiderthatthosefordetectors
havewideverticalstripswhilethoseforbracketshavenarrowverticalstrips,asillustratedinFigure2
Figure2
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2 CONNECTIONS
2.1 Powerlineconnection
The alignment sensor panels must be connected to the 115/230Vac 50/60Hz power line; the maximum
powerusedis100W.
Usethepoweroutletlocatedonthesideofthepanels.
Thepanelscanbeconnectedtothenetworkseparately(ontwodifferentwalls)ortherightpanelcanbe
poweredonthepowerstripbehindtheleftpanel,asintheexampleinFigure3.
ATTENTION:Thepowerlineshouldnotbeturnedoffduringthenightasthedetectorsmustberecharged.
Figure3
Thebatteriesofthedetectorsarerechargedwhentheyareplacedonthededicatedchargingsupportson
thepanel.Thesesupportscarry7.5VDCpowersupply.
Attention:The+/‐polesmustbecorrect,checkthemwhenthedetectorisbeingcharged.
Ifthe+/‐polesarecorrect,thebatteryischarged(thegreenLEDison);iftheyareinverteditwillNOTcharge.
Figure4showstheschematicdiagramsofthetwodetectorpanels.
Note:thepowersupplyboardofthechargingsupportscode18878has40/7.5Voutputs,butonly2areused.
Figure4
LEFT PANEL
RIGHT PANEL
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3 ASSOCIATIONOFDETECTORSTOTHESERVICEPC
To perform the configuration and calibration of the CCD2.0WiFi detectors,aPC(*)mustbeusedif
necessary,withtheserviceSWinstalled .
TheCCD20ConfigserviceSWcanbedownloadedfromthemanufacturer'ssupportsite.
(*)APCwithS.O.isrequiredWin7orWin10withcommon802.11b/g/nWLANWirelessNetworkcard
Figure5
FirstlyconnecttheservicePCtothe"connect"Wi‐FinetworkoftheCCD2.0WiFisystem,whichisgenerated
by the Access Point supplied with the equipment, to which the frontdetectorsandtheTabletarealso
connected.
Figure6
AfterthePCandthedetectorshavebeenswitchedonandconnected to the “connect” network, it is
necessaryto“associate”thedetectorswiththeservicePC,followingtheproceduredescribedbelow.
PressF2fromthehomepage,theFigure7pageappears,thenselect"WIFIsearch”
Figure7
AccessPointWifiSSID=connect
Password=123connect
theTabletmust
notbeused
Onpower‐upthedetectors
automaticallyconnecttothe
""
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TheFigure8pageappears.PressingtheF5key willstarttheWIFIsearch.
Figure8
Attheendofthesearchthereferencesofthedetectorsfoundarereported;pressF4 toconfirm.
Figure9
Attention:iftheWiFisearchofthedetectorsdoesnotgenerateresults,trytoenable/disablethebroadcastingsetting;
pressingtheAlt+F2keysshowstheappearanceassetoutbelow:
Broadcastingenabled/ Broadcastingdisabled(defaultselection)
Note:withtheaccesspointnormallysupplied,ZyxelNBG6604,thesearchiscarriedoutwithbroadcastingdisabled.
When the WIFI association is completed, the two icons in the
lowerrightcornerturnBLUE.
Instead,if the association hasnotbeencarriedout (or thefront
detectorsareoff)theseiconsareGREY.
Note:theBluetoothiconshighlightedinREDindicatethattheSW
driverthatmanagesthesystemisnotalreadyrunning
Important: to test the actual connection with the detectors, use the
communicationtest(FWrelease)describedinpara.6.1
Atthispointitispossibletocarryoutthecalibrationandtestprocedures(chap.5andchap.6).
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4 THE"connect"WIFINETWORK
4.1 DescriptionandConfiguration
TheWiFinetworkoftheCCD2.0WiFiset‐upessentiallyconsistsofthe2frontdetectorsconnectedtothe
"connect"SSIDgeneratedbytheaccesspointandthetabletalsoconnectedtothe"connect"SSID.
Figure10
Itispossible toconnectthe Detectors andthe Tablettoa different SSID, usefulif for examplethere are
multipleCCD2.0WiFisettingsinthesameroom.
TochangethenameoftheSSIDontheAccessPoint,refertothe instructions provided by the
manufacturer.
TosetthefrontdetectorssothattheyautomaticallyconnecttothedifferentSSID,itisnecessaryto
proceedasfollows:
‐ InitialisethedetectorswiththeResetprocedure‐seechap.4.2
‐ ConfigurethechosenSSIDonthedetectors‐seechap.4.3
4.2 InitialisationofthefrontWIFIdetectors
To initially set up the “CCD‐WIFI” front detectors (Reset WIFI
procedure), operations must be carried out manually using the
appropriatekeypad.
The operations to be performed are illustrated in sequence
below:
- PresstheF2 andF3 keyssimultaneously
- PresstheF4key 3times;theredLEDinthisphaseflashes.
- PresstheF5key toconfirm,waitafewsecondsforResetoftheWIFImodule;duringthisphase
theredLEDflashesfaster,attheendtheLEDstaysonpermanently.
- SwitchoffthedetectorwiththeF1 andF4 keys.
SSID=connect
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4.3 ConfigurationofthedefaultSSIDonthefrontWIFIdetectors
AfterconnectingtheservicePCtotheWiFinetworktobeusedasdefault(normallyconnect)presstheAlt+
F3key fromtheWiFisearchpage(seeFigure8);accessisgiventotheadvancedconfiguration
page,illustratedinFigure11
Figure11
Figure12
Figure13
ChoosethedefaultSSID(normallyconnect)and
confirmwiththeF5key. .
TheSSIDisshownontherightside,andbelow
isthepassword.
Checkthatthepasswordiscorrect.
NormallyforSSIDconnectitis"123connect”
Ifnecessarycorrectit.
Selectthedetectorfromthelisteditemsand
confirmwiththeF5key .
Thechosendetectorisshownintheupper
rightpart.
N.B.thedetectormusthavebeenpreviously
initialised‐seechap.4.2and
itcanberecognisedbyitsname:
CCD_WIFIV410SXXXXXXXXXXXXXo
CCD_WIFIV410DXXXXXXXXXXXXX
SXistheleftdetector;DXistherightdetector
XXXXXXXXXXXXistheMacaddressthatdiffers
foreachdetector.
PresstheF4keyto confirmthe
configuration.
Waitforthedetectorconfigurationto
completeandcheckthatattheendthetick
symbol indicatingsuccessoftheoperation
appears.
Repeattheconfiguration(Figure12)alsofor
theotherfrontdetector.
ATTENTION:sometimesitmaybethecasethat
completionofthedetectorconfigurationisnot
successfulandasymbol“ "appearsinplace
ofthetick“".
TryagaintopressF4 afewtimes,if
necessaryrepeattheprocedurefromthe
beginning(Figure11),
Ifthedesirednetworkdoesnot
appear,waitforthepagetobe
automaticallyrefreshed,possibly
enterandexitthispage.
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4.4 Connectionofsensorsandinternaldevicesofthedetectors
The connections inside the detector are already made at the factory,sothereisnoneedtoopenthe
detectoritself,excepttoreplacecomponents.
However,itisadvisablenottoremovethedetectorcover;intheeventofmalfunctions,itispreferableto
contactthemanufacturer.However,whenitisnecessarytointerveneforsimplemaintenanceoperations,
e.g.whenreplacingthebattery,itisadvisabletopayparticularattentiontoreturningtheremovedpartsto
theiroriginalposition.
Belowisabriefdescriptionoftheconnectionsoftheboardsmountedonthedetectors.
CPU20624board‐mountedontheFRONT"wireless"detectorswithWIFItransmission
CPUboard20177‐mountedontheREARdetectors:
Figure14
JP100 Batterychargercable‐(*)note:thisconnectorcanbeaboveJP101oralongsideJP102,dependingontheboardversion
JP101 Batterychargercable(withserialcablealsoconnectedtoJP300)‐Wiringcode18390
JP102 BatteryCable(whereprovided)‐Wiringcod.14144(labelJP11)
JP300 Enclosuredataconnectioncable(LOWERSIDE)‐Wiringcode18390
JP303 ConvergenceCCDsignalcable‐Wiringcode18286
JP304 CCDalignmentsignalcable‐Wiringcode18926
JP301 Detectorencodersignalcable(providedonlyontherearrightdetector)Wiringcode18284
JP202 Keypad
JP200 Alphanumericdisplay(notprovidedonCCD2.0WiFimodels)Wiringcode18282
JP302 Serviceconnector
XP200 Programmingjumper
TheCPU20624/20177boardisalreadyintegratedwiththeinclinometerdevice.
AdetectorequippedwiththeCPU20624/20177canberecognisedfromtheFWversion
whichis4.0(orlater)‐seechap.6.1.
The CPU 20624/20177 can be updated with the FW or configured (as Left/Right
front/rearmodeltypeetc.)throughthededicatedSWtool "F.Al.Co.",availableon
thetechnicalsupportsite.
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5 CALIBRATION
5.1 Detectorscalibration
Thewheelalignmentdetectorsarealreadycalibratedatthefactory;moreover,thecalibrationvaluesarestored
intheCPUmemoryofthedetectoritself.Therefore,wheninstallingorreplacingadetector,itisnotnecessary
tocalibrateorconfiguretheequipmentwithcalibrationdata.
The calibration is performed only in case of replacement of transducers or following ascertained repetitive
errors due to movements of transducers (consequently to falls, impactsetc.).Usethefollowingcalibration
systemsaccordingtothemodelssupplied:
1) STDA14calibrationsystem
Figure15
2) STDA14Ttransportablecalibrationsystem
Figure16
LegendFigure15,Figure16
A) Detectorfixingknobs
B) Spiritlevel
C) Standardcalibrationtool
D) Thickness3°forstandardcalibrationstand
E) Transportablecalibrationtool
F) Thickness3°fortransportablecalibrationstand
A
B D
C
A
F
E
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Startingfromthehomepage,presstheF2keyto
entertheServiceMenu.
Figure17
UsetheF2/F3keystoselectthe"CalibrationMenu"
option,thenconfirmwithF4.
Accessthroughthefollowingpassword:
“F8;F7;F6;F8”.
Figure18
Select, using the F3/F2 keys, the "Detector
Calibration"optionandconfirmwiththeF4key.
Figure19
Ifrequired,pressF3tobeabletoentertheserial
numbers of the detectors so that they can
eventuallybementionedintheprintreport.
Ifnecessary,alsoentertheserialnumberofthetool
andthenameoftheoperator.
ContinuebypressingF4.
Figure20
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Theanglesthatarecalibratedareindicatedbythefollowingabbreviations,(seeFigure21).
Figure21
Thecalibrationofthedetectorsisdividedinto8phases,whicharedescribedindetail,alsographically,in
thecalibrationprogram.
Inphases1and2thefrontandrearleftdetectorsaremountedandtheAlignmentandLeftLevelGauge
anglesarecalibrated(AFL,ARL,LFL,LRL).
Inphases3and4thefrontandreardetectorsaremountedandthe Right Alignment and Level Gauge
anglesarecalibrated(AFR,ARR,LFR,LRR).
In phases 5 and 6 the front left and front right detectors are mounted and the front convergence and
inclinationanglesarecalibrated(TFL,TFR,CFL,CFR).
In phases 7 and 8 the rear left and rear right detectors are mounted and the rear convergence and
inclinationanglesarecalibrated(TRL,TRR,CRL,CRR).
AFL AlignmentFrontLeft
AFR AlignmentFrontRight
ARL AlignmentRearLeft
ARR AlignmentRearRight
CFL CamberFrontLeft
CFR CamberFrontRight
CRL CamberRearLeft
CRR CamberRearRight
TFL ToeFrontLeft
TFR ToeFrontRight
TRL ToeRearLeft
TRR ToeRearRight
LFL LevelFrontLeft
LFR LevelFrontRight
LRL LevelRearLeft
LRR LevelRearRight
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1
2
3
4
6
5
7
7
When calibrating the rear
sensors (phases 7 and 8) it is
necessary to position the front
sensors in correspondence, so
that data transmission passes
through them.
Figure22
LegendoftheFigure22:
1‐ Detectorscalibratedinthecurrentphase
2. Currentcalibrationphase
3‐ Calibrationphasesalreadyacquired
4‐ Anglecalibratedinthecurrentphasewiththerelativetolerance
5‐ Currentlyreadangularvalue
6‐ Graphicaldescriptionofthepositioningofthedetectorsonthestand
7‐ Keysusedtoperformthecalibrationphase(F5orthecentralkeyonthedetector);itisshownand
flasheswhenitcanbepressed.
PressF5tostorethevaluesandthenF4tocontinuetothenextphase.
ATTENTION:thereartransmissionalwayspassesthroughthefrontones.
Figure23
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6 TESTPROCEDURES
ThroughtheTESTprogramitispossibletoverifythecorrectoperationofallthedevicesofthewheelalignment
system.
ItisnecessarytoaccesstheTESTproceduresmenubypressingtheF2keyfromthehomepage,thenselecting
the"TestApplication"option,theFigure24pageappears.
Figure24
6.1 ReadingtheFWrelease
(communicationtest)
ThescreenshowsalltheFWversionsreadbythe
detectors.
With this test it is possible to verify the
communication between the rear and front
sensors and between the front sensors and the
enclosure.
PressF1toexit.
Figure25
Note:ThedetectorsmustbeequippedwithCPU20624and20177withFWver.>=4.1
Ifpossible,alwaysupdatethedetectorstothelatestversionofFWavailable.
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6.2 Horizontal/verticalangles
readingtesti
Thescreenshowsalltheanglereadingsfromthe
detectorsdividedinto5blocksasfollows:
1‐ Alignmentangles(seeFigure27);
2‐ Convergenceangles;
3‐ Frontlevelgaugeandinclination
4‐ Rearlevelgaugeandinclination
5‐ Alllevelswithtolerance
Figure26
Pressing the F5 key displays a figure with a
graphic representation of the meaning of the
variousangles(seeFigure21).
PressF1toexit.
Figure27
6.3 Encodertestondetectors
The screen shows the readings of the angular
transducers(encoders)mountedonthedetector
pins.Turningthepin,itispossibletocheckthat
thevaluereadcorrespondstotherotationangle
made(seeFigure28).
TheF5keyorgreykeyonthedetectorisusedto
resetthevalueindicatedonthescreen.
ATTENTION: The CCD2.0WiFi models have the
angular transducer (encoder) mounted only on
therearrightdetector.
Figure28
6.4 TestKeypads
Thekeypadsofthe4detectorsareshownonthe
screen.Ifakeyisrepeatedlypressed,theone
associated on the screen is coloured and de‐
colouredalternately(seeFigure29).
PresstheF1keyonthePCkeyboardtoexit.
Figure29
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