ALIGNER CCD2.0WIFI User manual

R0368
Cod.R0368‐rev.1.0
(03/2020)
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RESERVEDTOAUTHORISED
ASSISTANCECENTRES
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
WHEELALIGNMENT
CCD2.0WIFI 
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INSTALLATIONANDASSISTANCEMANUAL
FORTESTINGANDCALIBRATIONS

R0368
Cod.R0368‐rev.1.0
(03/2020)

0 INTRODUCTION
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This manual is intended to provide the installer with complete instructions for the connections and
calibrationofthe"AlignerCCD2.0WiFi"wheelalignmentequipment
Theinstructionsregardinguseandmaintenance,reservedforthe end user, are collected in the specific
manualsuppliedwiththemachineordownloadablefromthemanufacturer'swebsite.
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Attention!The "CALIBRATION" procedure is reserved for specialist technical assistance
personnel;forthisreason,accesstothemispassword‐protected.
 Thispassword,whichmustnotbecommunicatedtootherpersons,isdeterminedbythe
sequenceofthekeys"F8;F7;F6;F8".

R0368
Cod.R0368‐rev.1.0
(03/2020)
Page 1/14
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CONTENTS
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0INTRODUCTION ...................................................................................................................................... 2
1ASSEMBLY ............................................................................................................................................... 2
2CONNECTIONS ........................................................................................................................................ 3
2.1 Powerlineconnection ....................................................................................................................... 3
3ASSOCIATIONOFDETECTORSTOTHESERVICEPC ................................................................................ 4
4THE"connect"WIFINETWORK .............................................................................................................. 6
4.1 DescriptionandConfiguration ........................................................................................................... 6
4.2 InitialisationofthefrontWIFIdetectors ........................................................................................... 6
4.3 ConfigurationofthedefaultSSIDonthefrontWIFIdetectors ......................................................... 7
4.4 Connectionofsensorsandinternaldevicesofthedetectors ........................................................... 8
5CALIBRATION .......................................................................................................................................... 9
5.1 Detectorscalibration .......................................................................................................................... 9
6TESTPROCEDURES ................................................................................................................................ 13
6.1 ReadingtheFWrelease(communicationtest) ................................................................................ 13
6.2 Horizontal/verticalanglesreadingtesti ........................................................................................... 14
6.3 Encodertestondetectors ................................................................................................................ 14
6.4 TestKeypads .................................................................................................................................... 14

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Cod.R0368‐rev.1.0
(03/2020)
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1 ASSEMBLY
Itisnecessarytofixtheframessuppliedwiththeequipmentonthewallinadvance.
UsetheM8anchorssupplied (4 per frame),fixingthemlevelataheightthatisconsideredpracticaland
functional,asillustratedinFigure1.
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Itispossibletofixthepanelssidebysideorontwooppositewalls,asindicatedinchap.2.
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Figure1
Attention:Theframessuitableforattachmentofthedetectorpanelsandthoseofthebracketpanels
(optionalSTDA156)aredifferentfromeachother.Toidentifythemeasilyconsiderthatthosefordetectors
havewideverticalstripswhilethoseforbracketshavenarrowverticalstrips,asillustratedinFigure2
Figure2

R0368
Cod.R0368‐rev.1.0
(03/2020)
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2 CONNECTIONS
2.1 Powerlineconnection
The alignment sensor panels must be connected to the 115/230Vac 50/60Hz power line; the maximum
powerusedis100W.
Usethepoweroutletlocatedonthesideofthepanels.
Thepanelscanbeconnectedtothenetworkseparately(ontwodifferentwalls)ortherightpanelcanbe
poweredonthepowerstripbehindtheleftpanel,asintheexampleinFigure3.
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ATTENTION:Thepowerlineshouldnotbeturnedoffduringthenightasthedetectorsmustberecharged.
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Figure3
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Thebatteriesofthedetectorsarerechargedwhentheyareplacedonthededicatedchargingsupportson
thepanel.Thesesupportscarry7.5VDCpowersupply.
Attention:The+/‐polesmustbecorrect,checkthemwhenthedetectorisbeingcharged.
Ifthe+/‐polesarecorrect,thebatteryischarged(thegreenLEDison);iftheyareinverteditwillNOTcharge.
Figure4showstheschematicdiagramsofthetwodetectorpanels.
Note:thepowersupplyboardofthechargingsupportscode18878has40/7.5Voutputs,butonly2areused.
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Figure4
LEFT PANEL
RIGHT PANEL

R0368
Cod.R0368‐rev.1.0
(03/2020)
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3 ASSOCIATIONOFDETECTORSTOTHESERVICEPC
To perform the configuration and calibration of the CCD2.0WiFi detectors,aPC(*)mustbeusedif
necessary,withtheserviceSWinstalled .
TheCCD20ConfigserviceSWcanbedownloadedfromthemanufacturer'ssupportsite.
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(*)APCwithS.O.isrequiredWin7orWin10withcommon802.11b/g/nWLANWirelessNetworkcard
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Figure5
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FirstlyconnecttheservicePCtothe"connect"Wi‐FinetworkoftheCCD2.0WiFisystem,whichisgenerated
by the Access Point supplied with the equipment, to which the frontdetectorsandtheTabletarealso
connected.
Figure6
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AfterthePCandthedetectorshavebeenswitchedonandconnected to the “connect” network, it is
necessaryto“associate”thedetectorswiththeservicePC,followingtheproceduredescribedbelow.
PressF2fromthehomepage,theFigure7pageappears,thenselect"WIFIsearch”
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Figure7
AccessPointWifiSSID=connect
 Password=123connect
theTabletmust
notbeused
Onpower‐upthedetectors
automaticallyconnecttothe
""

R0368
Cod.R0368‐rev.1.0
(03/2020)
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TheFigure8pageappears.PressingtheF5key willstarttheWIFIsearch.
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Figure8
Attheendofthesearchthereferencesofthedetectorsfoundarereported;pressF4 toconfirm.
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Figure9
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Attention:iftheWiFisearchofthedetectorsdoesnotgenerateresults,trytoenable/disablethebroadcastingsetting;
pressingtheAlt+F2keysshowstheappearanceassetoutbelow:
Broadcastingenabled/ Broadcastingdisabled(defaultselection)
Note:withtheaccesspointnormallysupplied,ZyxelNBG6604,thesearchiscarriedoutwithbroadcastingdisabled.
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When the WIFI association is completed, the two icons in the
lowerrightcornerturnBLUE.
Instead,if the association hasnotbeencarriedout (or thefront
detectorsareoff)theseiconsareGREY.
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Note:theBluetoothiconshighlightedinREDindicatethattheSW
driverthatmanagesthesystemisnotalreadyrunning
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Important: to test the actual connection with the detectors, use the
communicationtest(FWrelease)describedinpara.6.1
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Atthispointitispossibletocarryoutthecalibrationandtestprocedures(chap.5andchap.6).

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4 THE"connect"WIFINETWORK
4.1 DescriptionandConfiguration
TheWiFinetworkoftheCCD2.0WiFiset‐upessentiallyconsistsofthe2frontdetectorsconnectedtothe
"connect"SSIDgeneratedbytheaccesspointandthetabletalsoconnectedtothe"connect"SSID.
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Figure10
Itispossible toconnectthe Detectors andthe Tablettoa different SSID, usefulif for examplethere are
multipleCCD2.0WiFisettingsinthesameroom.
TochangethenameoftheSSIDontheAccessPoint,refertothe instructions provided by the
manufacturer.
TosetthefrontdetectorssothattheyautomaticallyconnecttothedifferentSSID,itisnecessaryto
proceedasfollows:
‐ InitialisethedetectorswiththeResetprocedure‐seechap.4.2
‐ ConfigurethechosenSSIDonthedetectors‐seechap.4.3
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4.2 InitialisationofthefrontWIFIdetectors
To initially set up the “CCD‐WIFI” front detectors (Reset WIFI
procedure), operations must be carried out manually using the
appropriatekeypad.
The operations to be performed are illustrated in sequence
below:
- PresstheF2 andF3 keyssimultaneously
- PresstheF4key 3times;theredLEDinthisphaseflashes.
- PresstheF5key toconfirm,waitafewsecondsforResetoftheWIFImodule;duringthisphase
theredLEDflashesfaster,attheendtheLEDstaysonpermanently.
- SwitchoffthedetectorwiththeF1 andF4 keys.
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SSID=connect

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4.3 ConfigurationofthedefaultSSIDonthefrontWIFIdetectors
AfterconnectingtheservicePCtotheWiFinetworktobeusedasdefault(normallyconnect)presstheAlt+
F3key fromtheWiFisearchpage(seeFigure8);accessisgiventotheadvancedconfiguration
page,illustratedinFigure11
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Figure11
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Figure12
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Figure13
ChoosethedefaultSSID(normallyconnect)and
confirmwiththeF5key. .
TheSSIDisshownontherightside,andbelow
isthepassword.
Checkthatthepasswordiscorrect.
NormallyforSSIDconnectitis"123connect”
Ifnecessarycorrectit.
Selectthedetectorfromthelisteditemsand
confirmwiththeF5key .
Thechosendetectorisshownintheupper
rightpart.
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N.B.thedetectormusthavebeenpreviously
initialised‐seechap.4.2and
itcanberecognisedbyitsname:
CCD_WIFIV410SXXXXXXXXXXXXXo
CCD_WIFIV410DXXXXXXXXXXXXX
SXistheleftdetector;DXistherightdetector
XXXXXXXXXXXXistheMacaddressthatdiffers
foreachdetector.
PresstheF4keyto confirmthe
configuration.
Waitforthedetectorconfigurationto
completeandcheckthatattheendthetick
symbol indicatingsuccessoftheoperation
appears.
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Repeattheconfiguration(Figure12)alsofor
theotherfrontdetector.
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ATTENTION:sometimesitmaybethecasethat
completionofthedetectorconfigurationisnot
successfulandasymbol“ "appearsinplace
ofthetick“".
TryagaintopressF4 afewtimes,if
necessaryrepeattheprocedurefromthe
beginning(Figure11),
Ifthedesirednetworkdoesnot
appear,waitforthepagetobe
automaticallyrefreshed,possibly
enterandexitthispage.

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4.4 Connectionofsensorsandinternaldevicesofthedetectors
The connections inside the detector are already made at the factory,sothereisnoneedtoopenthe
detectoritself,excepttoreplacecomponents.
However,itisadvisablenottoremovethedetectorcover;intheeventofmalfunctions,itispreferableto
contactthemanufacturer.However,whenitisnecessarytointerveneforsimplemaintenanceoperations,
e.g.whenreplacingthebattery,itisadvisabletopayparticularattentiontoreturningtheremovedpartsto
theiroriginalposition.
Belowisabriefdescriptionoftheconnectionsoftheboardsmountedonthedetectors.
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CPU20624board‐mountedontheFRONT"wireless"detectorswithWIFItransmission
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CPUboard20177‐mountedontheREARdetectors:
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Figure14
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JP100 Batterychargercable‐(*)note:thisconnectorcanbeaboveJP101oralongsideJP102,dependingontheboardversion
JP101 Batterychargercable(withserialcablealsoconnectedtoJP300)‐Wiringcode18390
JP102 BatteryCable(whereprovided)‐Wiringcod.14144(labelJP11)
JP300 Enclosuredataconnectioncable(LOWERSIDE)‐Wiringcode18390
JP303 ConvergenceCCDsignalcable‐Wiringcode18286
JP304 CCDalignmentsignalcable‐Wiringcode18926
JP301 Detectorencodersignalcable(providedonlyontherearrightdetector)Wiringcode18284
JP202 Keypad
JP200 Alphanumericdisplay(notprovidedonCCD2.0WiFimodels)Wiringcode18282
JP302 Serviceconnector
XP200 Programmingjumper
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TheCPU20624/20177boardisalreadyintegratedwiththeinclinometerdevice.
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AdetectorequippedwiththeCPU20624/20177canberecognisedfromtheFWversion
whichis4.0(orlater)‐seechap.6.1.
The CPU 20624/20177 can be updated with the FW or configured (as Left/Right
front/rearmodeltypeetc.)throughthededicatedSWtool "F.Al.Co.",availableon
thetechnicalsupportsite.
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