Alladin Temp-Rite CONVECT-RITE III CR3C20 Series Manual

.,,,,,,,,,,_,,, . r/adclin Temp-Hite®
P.O. Box 2978, Hendersonville, TN 37077-2978
1-800-888-8018 or 615-537-3600
Fax [phone]
www.aladdintemprite.com
... better by degrees.
Jli
G R O U P
Convect-Rite rM Ill
Distribution Cart
20 Meal Cart (CR3C20XXX)
24 Meal Cart (CR3C24XXX)
26 Meal Cart (CR3C26XXX)
30 Meal Cart (CR3C30XXX)
Point of Service Carts (CR3CPOS20)
Manual P/N 11067
Rev. D 12/03/2013 INSTALLATION, OPERATION & SERVICE MANUAL

Copyright© 2007 Aladdin Temp-Rite®
Changes may be made
to the information in this document without notification.

CONTENTS
I. INTRODUCTION 4
Convect-Rite™ Ill
Cart 5
SERIAL/ PRODUCT INFORMATION PLATES 5
II. RECEIVING INSPECTIONS 6
Ill. PREVENTIVE MAINTENANCE 7
INTRODUCTION 7
Removing Auto-Therm Seals 9
OPERATOR'S TROUBLESHOOTING GUIDE 10
Convect-Rite Ill
Cart Troubleshooting 11
IV. PARTS LIST & ILLUSTRATION 12
Convect-RiteTM Ill Cart 20/24 Meal Parts List 12
Convect-RiteTM Ill Cart 26/30 Meal Parts List 14
Convect-Rite™ Ill
Point of Service Cart Parts List 16
Convect-Rite™ Ill Tow Hitch Parts
List 18
V. WARRANTY & LIABILITY 19
3
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CONVECT-RITE III CART Installation, Operation
& Service Manual
I. INTRODUCTION
4
Convect-RiteTM Ill Cart
The Convect-Rite™ Ill Cart is a double-sided Cart with two opposing doors opening at a 270°
angle. Special door catches keep them
in the open-position to make service and cleaning
easier. Trays are accessible on both ends. Depending on the model, ten, twelve, thirteen
or
fifteen trays are available on each end of the Cart.
The Convect-Rite™ Ill Cart is vertically divided into two sections by an insulated center panel
made
of high temperature plastic material with slots, into which the trays can slide in and out.
The compartments correspond respectively to the cold and hot chambers
of the Convect-Rite™
Ill Docking Station.
Onetray is divided and is reversible; providing alargersection foreitherhot
or cold food as needed.
A second larger tray is symmetrical and is undivided allowing more flexibility
in movement of
items on the tray after removal from the cart.
IMPORTANT NOTE: Avoid carrying heavy loads on the plastic top
of the
Convect-Rite™ Ill Cart. This could damage the plastic top as well as the casters. Do not stand
on the plastic lower bumper.
MODELS
This manual covers the standard models for the Convect-Rite™ Ill Cart that accommodates
20/24
or 26/30 meals depending on the unit. Information for the Convect-Rite™ Ill System
is listed in the following pages.
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Convect-RiteTM Ill Cart
Cart
Convect-Rite Ill
20 Meal 24 Meal 26 Meal 30 Meal Point of Service
I
ALADDIN SALES CODE CR3C20XXX CR3C24XXX CR3C26XXX CR3C30XXX CR3CPOS20X
TRAY CAPACITY
20 Meal 24 Meals 26 Meals 30 Meals
10 Hot / 6 Cold
TRAY SPACING
3.6" (9 . 14 cm) 3.1 " (7.874 cm) 3.5" (8 . 89 cm) 3.1 " (7 . 874 cm)
3.6" Hot/5" Cold
WIDTH
32 . 125 " 32.125 " 32.125 " 32 . 125 " 32.125 " A
(81 .6 cm) (81.60 cm) (81.60 cm) (81.60 cm) (81.60 cm)
LENGTH/DEPTH
35 . 56 " 35.56 "
35.56"
35 . 56" 35.56"
B
(90 . 32 cm) (90.32 cm) (90.32 cm) (90.32 cm) (90.32 cm)
HEIGHT
54 . 63" 54 . 63" 64" 64 " 54 . 63"
C
(138 .8 cm)
(138 .8cm)
(162 .6 cm) (162 .6 cm) (138 .8 cm)
WEIGHT
337 lb (152 .7 kg) 337 lb (152 .7 kg) 403 lb (182 .8 kg) 403 lb (182 .8 kg) 337 lb (176 .9 kg)
SHIPPING WEIGHT
357 lb (161 .9 kg) 357 lb (161 .9 kg) 423 lb (191 .9 kg) 423 lb (191 .9 kg) 357 lb (186 kg)
Cart TURNING RADIUS
41 . 75 " (106 cm) 41.75 " (106 cm) 41.75 " (106 cm) 41 . 75 " (106 cm) 41.75 " (106 cm)
:0
C
SERIAL/ PRODUCT INFORMATION PLATES
During manufacture, Convect- Rite™ Ill Carts are assigned individual serial
numbers. The information data plate for the Cart is located inside on the top
of the cold chamber. The product information plate lists the model number,
serial number, part number, manufacturing date, and ETL sanitation listed
mark.
FOR PARTS & SERVICE CALL 1 [phone]
Alaclclinmmp-Ritee
250 East Main St reet
Hendersonville,TN 37075 U.S.A.
Service ToU Free Phone#: 1-SOG-888-5426
MODE L NUMBER :
SERIAL NUMBER:
PART NUMBER :
MFG . DATE :
~I~
196600
5

CONVECT-RITE III CART Installation, Operation
& Service Manual
II. RECEIVING INSPECTIONS
6
Your Aladdin Convect-Rite™ Ill Cart is factory tested for performance and is free from defects when
shipped. The utmost care has been taken
in packaging this product to protect against damage in
transit. All interior fittings have been secured to prevent damage.
You should carefully inspect your Convect Rite™ Ill Cart to assure that no damage has occurred in
transit. If however, damage is detected, you should save all the packaging materials and make note
on the carrier's Bill of Lading describing this shipment. A freight claim should be filed immediately. If
damage is subsequently noted during
or immediately after installation, contact the respective carrier
and file a freight claim. Under no condition may a damaged unit be returned to Aladdin Temp-Rite
without first obtaining written permission (return authorization).
PACKAGING:
Your Convect Rite™ Ill Cart is packaged with care and shipped on dedicated carriers to you from the
factory.
ALADDIN DAMAGED GOODS POLICY
There are two types ofdamaged merchandise:
• Visual Damage • Concealed Damage
Visual Damage -When the product being received is visibly damaged.
1. Receiver should not accept merchandise with visual damage.
2. Receiver must sign delivery receipt "refused merchandise due to damage" and specify damage.
3. Receiver should call Aladdin Customer Service immediately after refusal.
4. Carrier will notify Aladdin Traffic Department and a claim will be filed.
5. Carrier will send acknowledgement of claim within 7 days after receiving.
Concealed Damage -When damaged merchandise cannot be externally detected.
Any receiving operation should be looking for this type ofdamage. Sometimes, however,
depending on the type
of product, it is almost impossible to notice.
1. Merchandise must not be removed from point of delivery and all packaging must be kept intact.
2. Receiver must contact Aladdin customer service to report damage.
3. Aladdin traffic department will request inspection based on the dollar value ofthe cargo.
4. Aladdin traffic department will file a claim based on the findings of the inspection.
Failure to comply with these policies will result
in the customer's responsibility to file claims.
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Ill. PREVENTIVE MAINTENANCE
INTRODUCTION
Maintenance on the Convect-Rite Ill cart must be performed on a regular basis to keep the
units operating properly. Follow the maintenance instructions
in this chapter to get the best
ongoing performance from your Convect-Rite Ill cart. If problems do occur, refer to the Trouble-
shooting Guide.
Caution Do not lean the Convect-Rite Ill Cart on one doorto allow draining water, this can result
in damage to door pivots and hinges.
Convect-RiteTM Ill Cart
Daily
• Aladdin recommends that the Convect-Rite Ill cart be hose washed with a hose and spray
nozzle. The water pressure should not exceed 45 PSI at the nozzle and the nozzle should
be kept at least 5" away from the cart surface being washed. Caution: Higher pressure
may cause damage to the silicone rubber gaskets, silicone sealant and other components.
Water temperature should not exceed 185 degrees
F.
• Caution: Ifthe cart is to be placed into an automatic cart wash, the water pressure should
not exceed 45 PSI at the nozzle and the nozzle should be at least 5" away from the Cart
surface being washed. The nozzle should be a flat fan design with at least a 50 degree
spray angle. Water temperature should not exceed 185 degrees F and the blow dryer
temperature should not exceed 200 degrees
F.
• Caution: Neveruse cleaning agentsthatcontain phosphates or chlorides. These chemicals
will cause permanent damage to the stainless steel finish,
or plastic components and void
equipment warranty. Any chemical used
in the cleaning process for Convect-Rite Ill carts
should be applied
in the proper concentration. Concentrations higher than recommended
by the supplier can contribute to breakage and premature failure
of the plastic components
within the cart.
• Convect-Rite Ill carts should not be steam cleaned.
• Air-drying the Convect-Rite Ill cart inside and out is recommended after every cleaning. Air
pressure not to exceed 45 PSI should be installed
in the vicinity of the cart washing area. A
hose with an air spray tube 19.7"/50 cm
in length should be used to dry the cart. This tube
is needed to reach hard to access areas such as behind the air deflector panels next to
the outer walls
of the cart tank interior. The tube should be kept at least 5" away from the
surface
of the cart being dried. Air temperature should not exceed 185 degrees F.
7
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CONVECT-RITE III CART Installation, Operation
& Service Manual
8
Monthly
• Check door hinges, latches and catches. Adjust
if necessary.
• Inspect door gaskets, replace if necessary.
• Inspect vertical center panel and verify panel has not become loose. If so, tighten screws
and nuts.
• Check wheels for strings, threads, trash, etc.
Periodically
• Your carts should receive a thorough cleaning to assure proper operation and sanitation.
• If your Convect-Rite Ill carts are equipped with Auto-Therm Seals these seals should be
removed and washed
in your dishwasher. It is important that the sealing devices be free of
debris, dried food or soiled food/beverage so that it can move freely and function properly.
Any broken seals should be removed from service and replaced with new seals.
• While the seals are removed for cleaning the center panel should be thoroughly cleaned
on both sides and be free of debris, dried food or soiled food/beverage. Caution: close
attention should be paid to the cleaning chemical concentrations and rinse procedures.
Some cleaning chemicals,
if not diluted properly, can be damaging to the plastic
components within the cart including the Auto-Therm Seals, center panel and center panel
tracks. Check with your chemical supplier to determine the cleaning chemicals that are
appropriate for cleaning these carts.
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Removing Auto-Therm Seals
1) Lock casters
2) Open both doors of the cart
3) Reach into cart with one hand on each side of the center wall
4) Gently pull the tabs outward (excessive force may cause tabs to break)
5) Gently slide out the seal
9
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CONVECT-RITE III CART
Installation, Operation
& Service Manual
10
Installing Auto-Therm Seals
1) Place seal in slot with tabs towards the center of the cart
2)Gently push in until seal stops
3) Gently pull tabs outward and click seal into place (excessive force may cause tabs to break)
OPERATOR'S TROUBLESHOOTING GUIDE FOR OPERATIONAL SAFETY
This troubleshooting guide includes a list of conditions that may be encountered during routine
operation and maintenance. Thefirst column on the left describesthese symptoms. The second
column in the middle lists the causes for the conditions listed in column one. The third column
on the right lists remedies and/or references for the conditions and causes in columns one and
two.
DO NOT TRY to correct the condition that requires an authorized service representative as this
may adversely affect the warranty coverage.
FOR PARTS & SERVICE CALL 1 [phone]

Convect-Rite Ill Cart Troubleshooting
Condition is occurring
when: Condition/symptom: Solutions and things to check:
Engaging the cart to the Gap exist between cart and dock
docking station. when cart is engaged. Adjust appropriate dock feet to close gap
Cart does not depress one
or Check that the dock is parallel to cart
both switches interface.
Adjust one
or both bolts that move hook
latches from front to back
Docking station rolls or creeps in
location over time. Check that dock is not resting on casters.
Use floor mounting brackets to secure front
leveling feet to floor
Check that leveling feet have rubber grips.
Check that the tray is not warped or
Loading trays Tray does not slide into slot damaged
Shutting doors Doors on cart won't close Tray not completely pushed in
Check latch and door alignment
Check gasket fit
Keeping Cart dooropen Door not engaged in detent latch Push door completely to the side of the cart
(270°)
Check that door at hinge is completely
seated
Check that no debris is around detent latch
Engaging cart to docking
station Cart doesn't engage Check that dockside door is open
Check that dock is secured against the wall
Check that dock is level
Check that the optional safety doors on the
docking station are not closed
Check that the side
of the cart with the
locking casters is facing away from the
dock
Check that the dock is at the appropriate
height for the cart
Check micro switch position (see section Ill
Doesn't show cart engaged for location)
Check "on/off' switch
Check safety switches
Check unit breaker in control panel
Check all wiring is properly seated
Check plug
or junction box
11
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CONVECT-RITE III CART Installation, Operation
& Service Manual
Condition is occurring
when: Condition/symptom: Solutions and things to check:
Depress either docking station foot pedal
Disengaging Cart Cart will not disengage release
Check cart caster locks
Dock continues to run when Cart Check that micro switch is not sticking
is disengaged closed
IV. PARTS LIST & ILLUSTRATION
Convect-RiteTM Ill Cart 20/24 Meal Parts List
# ITEM# DESCRIPTION # ITEM# DESCRIPTION
1 10874 DoorAssy Front 16 96541 Caster -Swivel
2 11065 Handle Assy -Door 17 99809 Center wall guide
3 10753 Door Hinge -
Top
18 96584 Guide Filler
4 10754 Door Hinge -Btm 19 96613 Deflector
5 96503 Door Latch Kit 20 10858 Gasket Guard
6 10859 Frame Gasket
21 96539 Caster -Fixed
7 96565 Holder Gasket, Horz. A 22 96598 Plunger Plate
8 10855 Holder, Gasket, Vert. 23 96505 Plunger -Spring
9 96566 Holder, Gasket, Horz. B 24 10755 Cover -Strike
10A 10852 Plenum Hot Side 20 Meal (3.6" spc) 25 96562 Plate -Strike
108 10928 Plenum Hot Side 24 Meal (3.1" spc) 26 11066 Handle Assy -Cabinet
11A 10854 Tray Guides 20 Meal (3.6" spc) 27 10860 Door Gasket
118 10930 Tray Guides 24 Meal (3.1" spc) 28 10872 Door Back
12A 10887 Center Wall 20 Meal 3.6" spc, 29 96504 Top -Plastic
Auto-Therm, Divided Tray 30* 99631 Static Strip
128 10870 Center Wall 20 Meal 3.6" spc,
Auto-Therm, Undivided Tray 31* 92591 Hinge & Handle Plug
32* 97799 Shim for door
12C 10888 Center Wall 24 Meal 3.1" spc ,
Auto-Therm, Divided Tray
12D 10886 Center Wall 24 Meal 3.1" spc,
Auto-Therm, Undivided Tray
33* 96569 Latch
34* 96578 Latch with keyed lock
35* 10595 Auto-Therm Seal
13A 10853 Plenum Cold Side 20 Meal (3.6" spc) 36* 99810 Teflon center wall insulator
138 10929 Plenum Cold Side 24 Meal (3.1" spc) 37* 99687 Center wall gasket
14 96544 Bumper/Base -Plastic 38*
11021 Acorn nut guard
15 96651 Door Support *Item NOT shown
12
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13
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CONVECT-RITE III CART
Convect-RiteTM Ill Cart 26/30 Meal Parts List
ITEM# PART# DESCRIPTION ITEM# PART#
1 96635 DoorAssy -Front 15 96651
2 96658 HandleAssy -Door 16 96541
3 10753 Door Hinge -Top 17 99809
4 10754 Door Hinge -Bottom 18 96584
5 96503 Door Latch Kit (nonlocking) 19 96613
6 98185 Frame Gasket 20 96627
7 96565 Extrusion, Gasket, Horz. A 21 96539
8 96621 Extrusion, Gasket, Vert. 22 96598
9 96566 Extrusion, Gasket, Horz. B 23 96505
10a 96618 30 meal Plenum Hot Side 24 10755
10b 11290 26 meal Plenum Hot Side 25 96562
11a 96620 Tray Guides 30 meal 26 96657
11 b 11289 Tray Guides 26 meal 27 98186
12a 10797 Divided Tray Center Wall 28 96633
12b 10799 Undivided Tray Center Wall 29 96504
12c 99679 30 meal Auto-Therm Divided 30* 99631
Tray Center Wall 31* 92591
12d 99676 30 meal Auto-Therm Undivided, 32* 97799
Tray Center Wall 33* 96569
26 meal Auto-Therm Divided
12e 11250 Tray Center Wall
26 meal Auto-Therm Undivided,
34* 96578
35* 10595
12f 11251 Tray Center Wall 36* 99810
13a 96619 30 meal Cold Side Plenum 37* 99687
13b 11291 26 meal Cold Side Plenum 38*
11021
14 96544 Bumper/Base -Plastic *Item NOT shown
14
Installation, Operation
& Service Manual
DESCRIPTION
Door support
Caster -Swivel
Centerwall guide
Guide Filler
Deflector
Gasket Guard
Caster -Fixed
Plunger Plate
Plunger -Spring
Cover- Strike
Plate -Strike
HandleAssy -Cabinet
Door Gasket
DoorAssy -Back
Top -Plastic
Static strip
Hinge & Handle Plug
Shim for door
Latch
Latch with keyed lock
Auto-Therm seal
Teflon center wall insulator
Center wall gasket
Acorn nut guard
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15
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CONVECT-RITE III CART Installation, Operation
& Service Manual
16
Convect-Rite TM Ill Point of Service Cart Parts List
CR3CPOS20XXXXXXX
ITEM# PART# DESCRIPTION ITEM# PART# DESCRIPTION
1* 10857 DoorAssy - Frant 22 96539 Caster -Fixed
2 96502 Handle Assy -Door 23* 96598 Plunger Plate
3 10753 Door Hinge -Top 24* 96505 Plunger -Spring
4 10754 Door Hinge -Btm 25* 10755 Cover -Strike
5* 96503 Door Latch Kit (nonlocking) 26* 96562 Plate -Strike
6* 10859 Frame Gasket 27* 96517 HandleAssy -Cabinet
7* 96565 Holder, Gasket, Horz. A 28 10860 Door Gasket
8* 10855 Holder, Gasket, Vert. 29 10872 DoorAssy -Back
9* 96566 Holder, Gasket, Horz. B 30 96504 Top -Plastic
10 11902 Plenum Hot Side 31* 99631 Static Strip
11 11901 Tray Guide, Cold side (6 shelf) 32* 92591 Hinge & Handle Plug
12 11902 Tray Guide, Hot side (10 shelf) 33* 97799 Shim for door
13 11900 Center wall 34* 96569 Latch
14 11904 Plenum Cold Side 35* 96578 Latch with keyed lock
15 96544 Bumper/Base -Plastic 36* 99810 Teflon center wall insulator
16 96651 Door Support 37* 99687 Center wall gasket
17 96541 Caster -Swivel 38* 99415 Hot side tray, SS
18 99809 Center wall guide 39* 99264 Cold side tray with window, SS
19 96584 Guide Filler 40* 99275 Cold tray Plexiglass (for repair)
20 96613 Deflector 41*
11021
Acorn nut guard
21 10858 Gasket Guard *Item NOT shown
FOR PARTS & SERVICE CALL 1 [phone]

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FOR PARTS
&
SERVICE CALL 1 [phone]

CONVECT-RITE III CART
Convect-RiteTM Ill Tow Hitch Parts List (Option)
ITEM# PART# DESCRIPTION
1 96531 Weldment
2 96528 Tongue assembly
3 96542 Foot Pedal
4 96537 Tongue Retainer
5 93877 Cotter Pin with Lanyard
6* 98059 Screw,10-32x ¾ ,Pan, SS (for lanyard to cart)
7 96656 Bumper
8* 98059 Screw,#10-32 x 0.75", SS (for bumpers)
9* 21016 Nylock Nut#10-32, SS (for bumpers)
10 96520 Spring
11* 28305 Bolt 1/4-20 x 0.75, SS (for item 4 tongue retainer)
12* 28331 Lock Washer 1/4" (for item 4 tongue retainer)
13 96648 Spring Hinge
14 39321 Nylock Nut 1/4-20, SS (for foot pedal)
15* 39619 Nut, 3/8-16, Hex, SS (for attachment to cart)
16* 93205 Washer, flat, 3/8" SS (for attachment to cart)
17* 96592 Bolt, 3/8-16 x 1, SS (for attachment to cart)
*Item NOT shown
18 FOR PARTS & SERVICE CALL 1 [phone]
Installation, Operation
& Service Manual
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V. WARRANTY & LIABILITY
ALADDIN TEMP-RITE
EQUIPMENT
LIMITED WARRANTY
Effective May, 2007
Aladdin Temp-Rite ("ATR") warrants to the original purchaser that the equipment listed below shall be free from
defects in material and workmanship under normal use for the applicable warranty term set forth below. ATR's
obligation under this warranty is limited to the repair or replacement, at the sole option of ATR, of any part which
upon inspection and examination by ATR or its authorized agent is found to be defective. A written description
detailing the nature of the claimed defect, together with the equipment claimed to be defective if required by ATR,
must be delivered to ATR or its authorized agent within 30 days of discovery of the claimed defect (but in no
event later than 30 days after the expiration of the applicable warranty term).
WARRANTY TERM*
EQUIPMENT PARTS LABOR
Convect Rite 111 Carts 1 Year 1 Year
*The warranty term commences 30 days after the date of ATR's invoice for the equipment.
THE WARRANTIES AND REPRESENTATIONS OF ATR CONTAINED HEREIN ARE EXPRESSLY
IN LIEU OF, AND THE
BUYER WAIVES, ANY AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND ANY OTHER REMEDIES AGAINST ATR,
WHETHER BASED UPON CONTRACT, NEGLIGENCE, STRICT LIABILITY OR OTHERWISE. ATR SHALL NOT
BE
LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES OR ECONOMIC LOSS OF ANY NATURE (INCLUDING
WITHOUT LIMITATION LOSS OF REVENUES AND/OR PROFITS) THAT MAY BE CLAIMED
TO RESULT FROM ANY
NEGLIGENCE OR BREACH OF WARRANTY OR CONTRACT BY ATR.
Exceptions and Exclusions
This warranty is issued only to the original purchaser, and is not transferable and applies only to the products installed
within the United States
of America, its territories and Canada. During the term of any laborwarranty, ATR will pay all
pre-approved shipping charges incurred in returning defective equipment to ATR and labor costs incurred in the removal
and reinstallation
of such equipment. Contact ATR before returning any defective equipment or otherwise performing any
warranty repairs. ATR assumes no liability for any work
or repair performed without its prior approval. After the expiration
of any labor warranty, the original purchaser is responsible for all shipping charges incurred in returning defective equipment
to ATR and laborfor removing and reinstalling such equipment. ATR shall not be responsible for the replacement
of
expendable items like lamps and fuses or product failure resulting from normal wear and tear, improper installation, misuse,
sabotage, abuse, neglect, accident, unauthorized alterations to repair, or other factors beyond the control
of ATR. Neither
this warranty, not the liability
of ATR may be modified or extended by action of any agent, distributor or other person or by
custom
or practice.
CALL ATR TOLL FREE AT 1-800-888-5426 IF YOU HAVE ANY QUESTIONS ABOUT THIS WARRANTY OR YOUR ATR
PRODUCT.

,,,,,,.,,__,,, 'f/addin T&11p-llite®
250 East Main Street, Hendersonville, TN 37075
1-800-888-8018 • www .aladdintemprite.com • [email protected]