Allegro ALTO MKII 200 User manual

ALTO MKII 200
MOBILE PATIENT LIFTING HOIST
USER MANUAL
IMPORTANT:
Do not use the ALTO MKII 200 PATIENT LIFTING HOIST
Without having first read this manual.
Unit 9, 110-120 Silverwater Rd, Silverwater NSW 2128 Australia
Phone: [phone] Fax: [phone]
Email: [email protected]
www.allegroconcepts.com.au

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CONTENTS
ALTO MKII 200 Overview 3
Important safety considerations 4
ALTO MKII 200 Assembly instructions 6
Hoist operation and charging 7
Lifting procedures 10
Maintenance 12
Trouble shooting 13
Specifications 14
Warranty 15
Slings 16
Key to symbols 17
Parts list 17
Log book 18

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ALTO MKII 200
Overview
The ALTO MKII 200 is a compact ergonomic designed medium
sized heavy duty mobile patient lifting hoist with a safe working
load of 200kg.
This lifter is ideally suited for institutional use or as a compact
heavy duty home care hoist for the bariatric patient.
The ALTO MKII 200 whilst being compact provides superior
patient space through the use of SPACE LINK™ technology.
The ALTO MKII 200 in fact offers more patient space than most
other larger size lifters. The unique feature of SPACE LINK™
allows a patient to be rotated through 360° at full lift height,
thus making the carers job easier and safer.
The ALTO MKII 200 lifting range allows patients to be lifted from
the floor, bed or chair with ease and safety.
The ALTO MKII 200 is a powered unit using trusted industry
leading LINAK components, giving a safe working load (SWL)
of 200kg
Options available with the ALTO MKII 200
✓Standard padded spreader bar
✓ALLEGRO pivot frame
✓Tri hook yoke
✓Four point yoke
✓Weighing device¹
The ALLEGRO CONCEPTS range of patient lifting equipment,
including lifters, slings and accessories, has been designed
and tested to comply with AS ISO 10535 –2011, (Hoists for
the transfer of disabled persons –Requirements and test
methods)
¹ CAUTION - Weigh scale is not intended for clinical assessment.

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IMPORTANT SAFETY CONSIDERATIONS
INTENDED USE OF THE PRODUCT
The ALTO MKII 200 compact mobile patient lifting hoist has been
designed to lift and transfer a less able person with the assistance of
a carer.
The ALTO MKII 200 should be used with one of the ALLEGRO range
of patient slings, as assessed by a competent trained person.
NB. Not all slings and accessories are compatible with this hoist. If
you are unsure please contact ALLEGRO CONCEPTS.
The correct and appropriate use of the ALTO MKII 200 hoist will
reduce the risks associated with manual patient handling. The lifting /
transferring task should be assessed & planned by a trained user.
SAFETY CONSIDERATIONS
✓Ensure that all users read this guide before operating the
hoist.
✓Do not operate the hoist without training in the safe
operation of hoists & slings. IF IN DOUBT DO NOT USE.
✓Only use slings which have been assessed as suitable by a
competent trained professional.
✓Read the relevant sling users guide which is provided with
each sling, before use.
✓Do not use the hoist if there is any doubt about wear or
damage to the unit. In particular the spreader bar or the
ALLEGRO Pivot Frame.
✓Do not use the hoist if there is any fraying or stitch damage
to the sling or if the sling is damaged in any other way.
✓DO NOT EXCEED THE SAFE WORKING LOAD OF THE
ALTO MKII 200 HOIST –200kg
✓Ensure when the hoist is in use that the surrounding area is
clear and the person being lifted is clear of all obstructing
objects.

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Jib
Battery &
Control
Box
Push
Handle
Mast
Leg
Base Chassis
Padded
Spreader
Bar
Actuator
Direction of
Travel

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ASSEMBLY INSTRUCTIONS ALTO MKII 200
The ALLEGRO range of patient lifting and transfer hoists are fully
assembled, load tested and certified at the factory before being partially
dismantled for packing and shipping.
Use the instructions below as a guide to assemble your ALTO MKII 200
hoist.
1. Remove lifter components from protective packing and lay out
on a smooth surface to prevent damage to powder coating on
lifter sub assemblies.
2. Lift the mast assembly and slide into mast holder receiving
socket on base chassis. Ensure the mast assembly is
completely engaged in the mast socket. Tighten the locking
clamp hex bolt to prevent movement between mast and base
chassis.
3. Attach lift actuator to jib, by aligning actuator clevis with actuator
mount bracket. Insert bolt and tighten nylock nut.
4. Attach push handle assembly with hex bolts supplied with
handle assembly.
5. Attach battery by clipping battery pack on top of control box.
6. Plug the lift actuator cable into port 1 positioned on the
underside of the control box, ensuring it is driven firmly home in
the socket.
7. Your ALTO MKII 200 hoist uses an electric leg adjustment; plug
the leg actuator lead into port 2 positioned on the underside of
the control box.
8. Plug the handset lead into the large socket on underside of
control box. (See next diagram) ensure alignment of tongue on
handset plug with groove in control box handset connection
port. When aligned press home firmly. A smear of Vaseline on
the o ring may assist if plug is tight.
9. Check operation of lifter via handset, ensuring that the RED
EMERGENCY STOP BUTTON ON THE CONTROL BOX IS
RELEASED. Turn the knob quarter turn clockwise to release.

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HOIST OPERATION AND CHARGING
HANDSET
✓The handset activates the lift actuator by the use of two low
pressure buttons, protected by a strong plastic cover. These
are symbolised by arrows (diagram). The arrows indicate the
direction of travel to raise or lower the hoist jib. When either
button is released the jib will remain in position.
✓The ALTO MKII 200 hoist incorporates an actuator driven leg
opening adjustment. Two buttons will be seen on the
handset with arrows and symbolised legs indicating the
direction of travel. This function allows an unrestricted range
of leg adjustment.
✓The handset is also fitted with a battery indicator light. This
will flash when the batteries reach a maximum discharge of
18 volts. NB the light will only flash when the hoist is under
load.
✓The connection for the handset is located on the underside
of the control box.
Handset Port
Lift Actuator –
Port 1
Leg Actuator –
Port 2

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ACTUATOR
The ALTO MKII 200 mobile patient lifting hoist uses a LINAK single
speed actuator with an emergency controlled lowering release
handle. (twist red collar located at top of actuator shaft clockwise).
This allows the patient to be lowered in the event of a fault in the
hoist or deep discharged batteries.
CHARGING
The ALTO MKII 200 is supplied with a LINAK external wall mount
charger. This is powered by plugging the 3 pin plug into a standard
240V ac outlet
To recharge the battery pack, perform the following steps
1) Release battery pack from control box by pulling the handle
on the pack towards you. Use both hands to support the
battery pack when removing or replacing it.
2) Clip the battery pack from the control box onto the charging
unit, ensuring it is seated properly on the charger base
3) Charger will automatically activate the charging sequence
CHARGING INDICATOR DISPALY
✓GREEN mains power on light will be illuminated when
connected to 240 v power supply.
✓ORANGE LIGHT illuminated indicates battery currently
charging.
✓ORANGE LIGHT will extinguish when battery pack is fully
charged.

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ALTO MKII 200 External Charging Unit
CHARGING DOs & DON’Ts
DO
Do charge the battery whenever possible. This will extend the battery
life. A large number of cycles can be obtained from operating on the
batteries, but battery lifetime is reduced with frequent discharging.
✓Do inspect all cables particularly the mains power cable on
the charger for any damage; replace where necessary.
✓Do stow the handset and if fitted with charger, the mains
power cable when transporting the hoist.
✓Do clean the actuators, control box, charger, battery and
handset at regular intervals to remove dust and dirt.
DON’T
✓Don’t allow the batteries to fully discharge before connecting
to charger. The batteries are a lead acid gel type that can be
trickle charged continuously and have a high current
discharge capacity. The batteries are not the nickel cadmium
type and must not be periodically fully discharged. Battery
life is greatly reduced by deep or complete discharging of the
batteries. Longer lifetime is obtained by maintaining fully
charged batteries.

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LIFTING PROCEDURES
✓Carer should be fully conversant and trained in the use of
lifter and sling. This will decrease patient apprehension and
increase their co-operation and overall safety of the lifting
process.
✓Where possible always pull the lifter for maximum safety and
comfort.
✓Move the hoist slowly to avoid patient swing whilst standing.
✓The hoist should not be used on uneven surfaces or on an
incline greater than 5 deg.
✓Never leave a patient in a sling unattended.
✓Ensure brakes of the chair, bed, trolley that the patient is
being lifted from are locked.
✓The braking castors on the lifter should be off. This allows
the lifter to create its own centre of gravity (C.G,) over the
weight of the patient. N.B. This action may result in the lifter
moving slightly during the initial phase of the lift.
GENERAL LIFTING PROCEDURE
The information supplied below is not intended to be construed as a
training manual but as a general guide to lifting procedure only.
✓Fit sling to patient (REFER TO SLING INSTRUCTION FOR USE).
✓Manoeuvre the hoist around the patient, adjusting the legs to
fit around chair, wheel chair etc. If lifting from a bed ensure
under bed clearance is sufficient to manoeuvre the lifter legs.
✓Lower the spreader bar sufficiently to allow fitting of sling
attachment loops onto the spreader bar hooks. Ensure
spreader bar does not contact with patients face or body.
✓If using the ALLEGRO Pivot Frame, lower the Pivot Frame
sufficiently to allow attachment of the keyhole buckles onto
the Pivot Frame studs.
✓Use the handset to raise the hoist boom enough to take up
the patient’s weight. At this point stop the lift, check all sling
attachments are secure and that the sling is positioned
correctly. Check patient comfort. Lower and realign sling if
necessary.
✓Continue to lift until patient is clear of chair, bed etc.
ensuring that during the course of the lift the patient is clear
of any obstructions.

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MOVING THE PATIENT
A PATIENT HOIST IS PRIMARILY A LIFTING DEVICE. If possible
always move patients from room to room in a wheelchair or other
transport device. However, If you must move a patient while
supported in a lifter the following are suggested:
✓Lower the patient so the feet are just off the ground. This
enhances the patients’ perception of security.
✓Where possible always pull the lifter rather than push, in
particular when changing direction or steering around
corners.
✓Walk the rear of the hoist around so that it is heading in the
new direction.
✓Whilst manoeuvring in a small or confined area, two carers
will make the job easier.
✓Move the hoist smoothly and avoid abrupt stops and turns to
minimise patient swing.
LOWERING THE PATIENT
✓Position the patient over the chair or bed to be lowered onto
and begin the lowering procedure with the handset down
button. Check to make sure the patient remains comfortable
during descent.
.
✓All General Purpose and Pivot slings have handles sewn
onto the back of the sling. These will assist the carer to pull
back the patient into the correct position for seating.

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GENERAL MAINTENANCE
To prolong the working life of the lifter and for trouble free operation
it is recommended that periodic inspections should be performed
routinely and as often as necessary. Periodic inspections should be
performed by a person who is suitably qualified and well acquainted
with the design, use and care of patient lifting hoists.
If inspection reveals that the safety of the hoist is jeopardised in any
way the hoist should be IMMEDIATELY WITHDRAWN FROM
SERVICE, tagged as such and the owner notified.
MAINTENANCE GUIDE & CHECK LIST
✓General visual inspection of lifter.
✓Check castors are tightly attached to legs.
✓Check castors run & swivel freely, remove any hair & fluff
from axle.
✓Check castor brakes operate efficiently.
✓Over haul castors & pack with grease.
✓Inspect surfaces for scratches & chips
✓Clean surfacers with a neutral detergent; remove any
adhesive tape with orange or eucalyptus oil.
✓Examine all moving parts and fasteners for wear and fatigue,
lubricate and /or adjust as required.
✓NB leg pivot bushes incorporate a Teflon coated pivot bush
which requires minimal lubrication.
✓Check tightness of bolt in leg bushes.
✓Check linkages are secure in leg adjuster ball joints.
✓Check all electrical components for correct operation.
✓Check battery charger operation.
✓Remove dirt & dust from actuator.
✓Wipe actuator shaft with oiled rag (DO NOT use WD40 or
equivalent.)
✓Check SPACE LINK pivot link and regrease.
✓Check spreader bar/tilt frame attachment to SPACE LINK.
Remove bolt & regrease. Ensure SPACE LINK and
attachments move freely.
✓Check mast to boom pivot point, remove bolts and lightly
regrease bush and retighten, ensuring free movement at
pivot.
A MAJOR SERVICE SHOULD BE CARRIED OUT EVERY 12
MONTHS AS A MINIMUM REQUIREMENT.
IMPORTANT: An annual load test to the safe working load (swl)
is required for compliance with AS ISO 10535 –2011

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TROUBLE SHOOTING
WARNING TROUBLE SHOOTING SHOULD ONLY BE CARRIED
OUT BY ALLEGRO CONCEPTS AUTHORISED PERSONNEL
FAMILIAR WITH BOTH USE, ELECTRICAL AND MECHANICAL
FEATURES OF PATIENT LIFTING HOISTS.
The following is a guideline only to general trouble shooting.
Before carrying out any trouble shooting ensure that.
✓Red emergency stop button is released.
✓Maintenance procedures checked & followed.
✓All cable connections are secure.
✓Battery is fully charged.
Actuator cannot lift full load or
runs slow.
Actuator will not run via
handset
but control box relays click.
Warning buzzer sounds within
control box
Battery charger power indicator
LED does not light up.
No response from control box,
no clicking of relays is heard.
Actuator will not run and no
relay
click is heard from control box.
Actuator works in one
direction only
POSSIBLE FAULT
No mains connection.
Internal fuse blown.
Battery chargers is defective.
Control box is defective.
Handset defective
Actuator plug not pushed in to
control box,
Actuator defective.
Control box defective.
Batteries not charged / defective.
Load too high for lifter.
Actuator motor damaged.
Emergency stop button engaged.
Hoist battery completely flat.
Blown fuse in battery pack.
Faulty control box.
Handset defective.
Control box defective.
Flat battery pack.
Faulty battery pack.
ACTION
Plug into mains.
Replace fuse.
Repair/replace charger.
Replace control box.
Charge/replace batteries.
Replace actuator.
Push firmly into correct port.
Replace actuator or control.
Release emergency stop
button.
Charge battery.
Replace/repair control box.
Replace handset.
Repair/replace control box.
Recharge battery.
Replace battery.

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ALTO MKII 200 SPECIFICATIONS
Safe working load (SWL) 200kg
Base length 1150mm
External base width 645mm
Internal base width closed 578mm
Internal base width open 1130mm
Maximum internal length 860mm
Base width adjustment Electric Adjustment
Base height / under bed clearance 125mm
Minimum height of spreader bar 300mm
Maximum height of spreader bar 1920mm
Hoisting range 1620mm
Height of centre suspension point @ max reach 134mm
Lifter weight 42kg
Minimum storage height 1350mm
Patient lift space 165mm
Under base height 50mm
Maximum hoist reach 1060mm
Minimum hoist reach 610mm
Maximum hoist reach @ maximum height 4400mm
Minimum hoist reach @ minimum height 430mm
Turning radius 1210mm
Weight of heaviest part (Base assembly) 17.5kg
Handle height 1000mm
Electrical approval EN 60601-1
Sound level < 40Db @ 1m
Operation force - Finger < 4N
Hand < 50N

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WARRANTY
ALLEGRO CONCEPTS PTY LTD warrants its products to be free
from defects in materials and workmanship under normal use and
service and will within the period stated below, from the date of
purchase, repair or replace without cost to the original customer, any
part assembly or portion thereof which shall be returned to
ALLEGRO CONCEPTS PTY LTD and from OUR inspection shows
to be defective.
✓Patient lifter including electronics - 2 years
✓Accessories on lifter - 2 years
✓Patient slings - 1 year
✓Weighing devices¹- 1 year
✓Batteries - 3 months
ALLEGRO CONCEPTS PTY LTD cannot be held responsible for
any personal injury, damage to the hoist or damage to property as a
result of the improper or unsafe use of the product.
No warranty claim shall apply where the product or any part thereof
has been modified, varied, altered or damaged either accidentally or
through improper or negligent use
No warranty claim shall apply where the hoist is repaired or serviced
by any persons not accredited by the authorised distributor.
Warranty does not extend to items or components which may require
replacement due to normal wear and tear (e.g. castors, mouldings
and paint work ) for which ALLEGRO CONCEPTS PTY LTD nor its
distributors can be held responsible.
BATTERIES
Batteries carry a limited warranty from the original manufacturer
which is subject to a stringent wear and tear clause. Any battery
faults due to defect in original manufacture will normally become
apparent within the first two months of use.
Any gradual deterioration in performance after this period is normally
associated with fair wear and tear, misuse and accidental damage,
and as such is not covered by the manufacturer’s warranty.
¹ CAUTION - Weigh scale is not intended for clinical assessment.

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SLINGS
ALLEGRO CONCEPTS PTY LTD manufactures a large range of
patient lifting slings in both mesh and fabric to suit the ALLEGRO
range of patient lifting hoists. A range of custom made to
specification slings is available on request.
SLING SIZES AVAILABLE
• X small, • Small, • Medium, • Large, • X large, • XX large
MAIN SLING CATEGORIES
General Purpose Sling
Amputee Sling
Pivot Sling
General Purpose Sling with Head Support

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KEY TO SYMBOLS
The following symbols are used on the lifter and attachments
including the range of General Purpose and Pivot slings.
SWL Safe working load: this symbol represents the
maximum load the lifter, sling or attachment is rated to
for safe operation.
SLING CARE SYMBOLS
SLING MAINTENANCE AND CARE
WARNING: Prior to use, inspect slings including webbing, straps
and keyhole buckles for wear. Examine stitching for fraying,
breakage and unravelling.
DAMAGED SLINGS SHOULD NOT BE USED.
PARTS LIST AND DESCRIPTION
A full parts list is available upon request
Do not use bleach.
Do not iron.
Do not tumble dry.
Do not dry clean.
Wash at a max temp of
85º Celsius.

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LOG BOOK
Service Type
Condition Report
Date:
Inspected by:
Signature:
Action taken:
Date:
Service Type
Condition Report
Date:
Inspected by:
Signature:
Action taken:
Date:

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Service Type
Condition Report
Date:
Inspected by:
Signature:
Action taken:
Date:
Service Type
Condition Report
Date:
Inspected by:
Signature:
Action taken:
Date:

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Distributed by:
Unit 9, 110-120 Silverwater Rd, Silverwater, NSW 2141 Australia
Phone: [phone] Fax: [phone]
Email: [email protected]
www.allegroconcepts.com.au