Peak AMGO 409 Manual

0
FOUR-POST LIFT
Model:409(A440)

CONTENTS
Product Features and Specifications ..................................................... 1
Installation Requirement ……………………………………………………………………………… 2
Steps of Installation …........................................................................ 3
Exploded View ................................................................................. 31
Test Run ……….................................................................................. 36
Operation Instruction ....................................................................... 38
Maintenance ................................................................................... 39
Trouble Shooting ............................................................................. 40
Parts List .............................................. ......................................... 41

1
I. PRODUCT FEATURES AND SPECIFICATIONS
4-POST MODEL 409(A440) FEATURES
·Electric-air control operation system.
·Mechanical self-lock and air-drived safety release.
·Electrical hydraulic power system, cable-drived.
·Non-skid diamond platforms.
·Adjustable platform and adjustable safety lock ladders.
·Optional Jack:With hand pump/Air-operated hydraulic pump/Controlled by power unit.
. Optional Turnplates
Fig. 1
MODEL 409(A440) SPECIFICATIONS
Model
Lifting
Capacity
Lifting
Height
Lifting
Time
Overall Length
(Inc. Ramps)
Overall
Length (No
Ramps)
Overall
Width
Width
Between
Columns
Gross
Weight
Motor
409
(A440)
4.0T
1865mm
45S
5512mm
4600mm
3208mm
2852mm
965Kg
2.0/3.0
HP
9,000 lbs
73 1/2”
217 ”
181 1/8 ”
126 1/4”
112 1/4”
2070 lbs

2
II. INSTALLATION REQUIREMENT
A. TOOLS REQUIRED
!Rotary Hammer Drill (Φ19)
!Hammer
!Level Bar
!English Spanner (12")
!Ratchet Spanner With Socket (28#)
PWrench Set
!Carpenter’s Chalk
!Screw Sets
!Tape Measure (7.5m)
!Pliers
!Socket Head Wrench (3#, 5#, 6#)
PLock Wrench
(10#, 12#, 13#, 14#, 17#, 19#, 24#, 30#)
Fig. 2

3
B. SPECIFICATIONS OF CONCRETE (See Fig. 3)
Specifications of concrete must be adhered to the specification as following.
Failure to do so may result in lift and/or vehicle falling.
1. Concrete must be thickness 100mm minimum and without reinforcing steel bars,
and must be dried completely before the installation.
2. Concrete must be in good condition and must be of test strength 3,000psi
(210kg/cm²) minimum.
3. Floors must be level and no cracks.
C. AIR SUPPLY
Air pressure requirement: 0.5Mpa~0.8Mpa, Air line size ￠8×￠6 and ￠6×￠4.
D. POWER SUPPLY
The electrical source must be 3HP minimum. The source cable size must be 2.5mm²
and in good condition of contacting with floor.
III. STEPS OF INSTALLATION
A. Location of installation
Check and insure the installation location (concrete, layout, space size etc.) is
suitable for lift installation.
B. Check the parts before assembly
1. Packaged lift and hydraulic power unit (See Fig. 4).
Fig.
3
Fig.
4

4
2. Open the outer packing carefully (See Fig. 5).
Shipment Parts List
3. Take off the drive-in ramps and columns (See Fig. 6).
4. Loose the screws of the upper package stand, take off the offside platform, take out
the parts inside the powerside platform, than remove the package stand.
5. Move aside the parts and check the parts according to the shipment parts list
(See Fig. 7).
Control Box
Powerside Platform
Drive-in Ramp
Offside Platform
Cross Beam
Column
Fig.
5
Fig.
6
Fig.
7
Parts Box
69

5
6. Open the carton of parts and check the parts according to the parts box list
(See Fig. 8).
7. Check the parts of the parts bag according to the parts bag list (See Fig. 9).
Fig. 8
Fig. 9

6
C. Use a carpenter’s chalk line to establish installation layout as per Table 1
Make sure the size is right and base is flat (see Fig. 10).
Note: Reserve space front and behind the installation site.
Table 1
MODEL
A
B
C
REMARK
409
（A440）
4600mm
181”
3208mm
126 1/4”
5608mm
220 3/4”
Car in Direction
Fig. 10
Use a carpenter’s chalk line to
establish installation layout

7
D. Install cross beams (See Fig. 11, Fig. 12).
3
1
3
Fig. 12
Hole towards inside
2
Fig 11

8
E. Fix the anchor bolts
1. Prepare the anchor bolts (See Fig. 13).
2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install
the anchor bolts. Do not tighten the anchor bolts (See Fig. 14).
Note: Anchor bolts driven into the ground at least 90mm
F. Install the safety ladders
1. Take off the pulley safety cover and unscrew the four upper nuts of the Safety
ladders, and then adjust the four lower nuts to be at the same position. Withdraw the
Slack-cable safety lock of the cross-beam to insert the safety ladder in, raise the
safety ladder, and screw the upper nuts (See Fig. 15).
Nut
Spring washer
Washer
Fig. 13
Fig. 15
Fig. 14
Safety ladder is inserted between
limit pins of the cross-beam
5
6
Safety Ladder is
inserted between
Limit Pins
Drilling
Clearing
Expand
5
Safety
Ladder
Limit Pin
Limit Pin
90mm

9
2. Install safety ladders(See Fig. 16).
G. Put the cross beams at the same height (See Fig. 17).
7
Fig. 16
Safety ladder pass through
the hole of the top plate,
then tighten the two nuts
Fig. 17
This height should
be the same for
four safety ladders
The four primary safety
locks are adjusted to be
locked to the safety
ladders at the same time
Lifting both cross beams to
the same height, it is
recommended to about 1
meter height
6

10
H. Install powerside platform.
1. Put the powerside platform upon the cross beams by fork lift or manual, offset the
cross beams to the outside till the pulleys of both platforms can set up into the cross
beams(See Fig.18), Install the powerside platform and screw up the bolts(See
Fig.19).
Fig. 19
15
16
17
Install the powerside platform
and screw up the bolts
Pulley installation
Offset the cross beam lean
outward when putting the
powerside platform on the
cross beams
Offset the cross beam
lean outward when
putting the powerside
platform on the cross
beams
Fig. 18
8

11
I. Assembly offside platform and slider block, check the plumbness of columns with
level, adjusting with the shims if not, and then tighten the anchor bolts (See Fig.
20).
Note: The tightening torque for the anchor bolt is 150N.m
Fig. 20
Using the Ratchet Spanner With
Socket to tighten the bolts
Install the slider block
on the cross beam
18
8
3-15
3-16
3-14
60A

12
J. Illustration for cable installation
1. Pass through the cables from the platform to the columns according to the number of
the cables (See Fig. 21).
NO.
Cable

1

2

3

4
Length
(inc. connecting fitting)
3250mm
128”
9260mm
364 1/2”
4850mm
191”
7654mm
301 3/8”
Fig. 21
A
C
D
B
C
A
B
D
72
70
71
73

13
2. The cable pass through the cross beam to top plate of columns and be screwed with
cable nuts.Installation for Cable limit Pin on cross beam (See Fig. 22).
Fig. 22
Cable pass through
between the big pulley
and tension pulley
Cable pass through top
plate and be screwed
with cable nuts.
7
Cable Limit Pin
cable
60C
pulley
60B
Limit
pin

14
3. Illustration for platform cables (See Fig. 23).
Fig. 23
cable ④
cable ②
cable ②
cable ①
cable ④
cable ③
cable ①
cable ②
cable ④
19
cable ②
cable ③
cable ④
cable ②
cable ④
Hex Bolt
Limit slider

15
K. Install oil-water separator, hydraulic solenoid valve, control box and
power unit
1．For Electric control air-operated four post lift (See Fig. 24).
Fig. 24
1
20
21
31
33
22
23
24
25
26
27
28
29
32
30
22
34
200
36
37
38
Oil-water separator and Air
Solenoid Valve
68
Air inlet
Air outlet
Oil-water separator and hydraulic
Solenoid Valve

16
L. Install hydraulic system (See Fig. 25).
Note: Oil hoses and oil return pipe connected to oil cylinder must be passed above
the cable and cylinder inlet port must swing upward to avoid the oil hose and
oil return pipe scratched by cable.
a
b
c
d
clamp
Protective Ring
Fig. 25
cylinder inlet port
swing upward
a
b
75
75C
75A
76
84
76
77
78
78
84
80
79
74
84
c、d

17
M. Install air-line system
1. Cut the ￠6×￠4 black air line by scissor between two retainer, then connect the air
line with T fitting. (See Fig. 26).
2. Connecting front and rear Cross Beam cylinders by using ￠6×￠4 black air line
(See Fig. 27).
3. Connecting air solenoid valve by using ￠6×￠4 black air line (See Fig. 27).
Air cylinder fitting
Fig. 27
81
Front
Cross
Beam
Powerside Platform
81
Front
Cross
Beam
retainer
retainer
Cut the ￠6×￠4 black air line by
scissor between two retainer, then
connect the air line with T fitting
Air cylinder fitting
82
83
84A
84A
Protect ring
Connecting air
solenoid valve by
using ￠6×￠4
black air line
Air cylinder fitting of
powerside column
Connect with air
solenoid valve

18
3. Connecting oil-water separator and air solenoid valve using air line (See Fig. 28).
4. Connecting air inlet (air supply pressure 5kg/cm2- 8kg/cm2), adjusting the air
pressure of oil-water separator to 0.4 - 0.6MPa (See Fig. 29).
Fig. 29
Clockwise to increase
the air pressure
Counter-clockwise to reduce
the air pressure
Adjusting the air pressure to
0.4~0.6 MPa
Connecting air inlet
Fig. 28
Connecting Oil-water separator
and Air solenoid valve using black
air line ￠8×￠6×180mm
Oil-water
separator
Air solenoid valve
Air line ￠6×￠4
85