Allen-Bradley PowerFlex 525 User manual

PowerFlex 525 DeviceNet Adapter
Catalog Number: 25-COMM-D
User Manual
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Important User Information
Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety
Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from
your local Rockwell Automation® sales office or online at http://www.rockwellautomation.com/literature/) describes some
important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,
and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment
must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Allen-Bradley, Rockwell Automation, Rockwell Software, PowerFlex, Studio 5000 and Connected Components Workbench are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
IMPORTANT
Identifies information that is critical for successful application and understanding of the product.
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Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 3
Table of Contents
Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Preface
Overview
Recommended Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1
Getting Started
Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Understanding Parameter Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 2
Installing the Adapter
Preparing for an Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Commissioning the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Connecting the Adapter to the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Connecting the Adapter to the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Chapter 3
Configuring the Adapter
Configuration Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Using the Drive Keypad Interface to Access Parameters . . . . . . . . . . . . . 23
Using the PowerFlex 4-Class HIM to Access Parameters. . . . . . . . . . . . . 25
Setting the Node Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Setting the Data Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Setting the I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Using Master-Slave Hierarchy (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Selecting COS, Cyclic, or Polled I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Setting a Fault Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Resetting the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Restoring Adapter Parameters to Factory Defaults . . . . . . . . . . . . . . . . . . 30
Viewing the Adapter Status Using Parameters . . . . . . . . . . . . . . . . . . . . . . 31
Updating the Adapter Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Chapter 4
Configuring the I/O
Using RSLinx Classic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
CompactLogix Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Chapter 5
Using the I/O
About I/O Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
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4Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013
Table of Contents
Understanding the I/O Image. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Using Logic Command/Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Using Reference/Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Using Datalinks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Example Ladder Logic Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
CompactLogix Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Chapter 6
Using Explicit Messaging
About Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Performing Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
CompactLogix Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Chapter 7
Using Multi-Drive Mode
Single-Drive Mode vs. Multi-Drive Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 69
System Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Understanding the I/O Image. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Configuring the RS-485 Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Multi-Drive Ladder Logic Program Example . . . . . . . . . . . . . . . . . . . . . . . 73
CompactLogix Example Using Generic Profile . . . . . . . . . . . . . . . . . . . . . 74
Multi-Drive Mode Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Additional Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Chapter 8
Troubleshooting
Understanding the Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
PORT Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
MOD Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
NET A Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Viewing Adapter Diagnostic Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Viewing and Clearing Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Appendix A
Specifications
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Regulatory Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Appendix B
Adapter Parameters
Device Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Appendix C
DeviceNet Objects
Supported Data Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Identity Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Assembly Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
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Table of Contents
Connection Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Register Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Parameter Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Parameter Group Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
PCCC Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
DPI Device Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
DPI Parameter Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
DPI Fault Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
DPI Diagnostic Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Appendix D
Logic Command/Status Words:
PowerFlex 525 Drives
Logic Command Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Logic Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Glossary
Index
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6Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013
Table of Contents
Notes:
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Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 7
Preface
Overview
Recommended
Documentation
All the recommended documentation listed in this section is available online at
http://www.rockwellautomation.com/literature.
The following publications provide additional information:
Manual Conventions This manual provides information about the DeviceNet adapter and using it with
PowerFlex 525 drives for network communication.
The following conventions are used throughout this manual:
•Parameter names are shown in the format axxx [*]. The arepresents the
parameter group. The xxx represents the parameter number. The *
represents the parameter name— for example C175 [DSI I/O Cfg].
•Menu commands are shown in bold type face and follow the format Menu
> Command. For example, if you read “Select File > Open,” y o u s h o u l d
click the File menu and then click the Open command.
For information on… See page…
Recommended Documentation 7
Manual Conventions 7
For... See... Publication
DeviceNet DeviceNet Network Configuration User Manual DNET-UM004
DeviceNet Media Design Installation Guide DNET-UM072
DeviceNet Starter Kit User Manual DNET-UM003
PowerFlex®520-Series Drives PowerFlex 525 Adjustable Frequency AC Drive User Manual 520-UM001
RSLinx® Classic RSLinx Classic Getting Results Guide LINX-GR001
RSNetWorx for DeviceNet Getting Results with RSNetWorx for DeviceNet DNET-GR001
RSLogix™ 5000 RSLogix 5000 online help(1)
(1) The online help is installed with the software.
–
CompactLogix™ 5370 CompactLogix 5370 Controllers User Manual (1769-L36ERM) 1769-UM021
MicroLogix™ 1100 MicroLogix 1100 Programmable Controllers User Manual 1763-UM001
MicroLogix™ 1400 MicroLogix 1400 Programmable Controllers User Manual 1766-UM001
Connected Components
Workbench
Website containing information on the Connected Components
Workbench software tool, and includes a link for free software
download.
http://
www.ab.com/
support/
abdrives/
webupdate/
software.html
Connected Components Workbench online help(2) –
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8Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013
Preface Overview
•RSLinx Classic (version 2.51), RSNetWorx for DeviceNet (version 21),
and RSLogix 5000 (version 20) were used for the screen captures in this
manual. Different versions of the software may differ in appearance and
procedures.
•The Studio 5000™ Engineering and Design Environment combines
engineering and design elements into a common environment. The first
element in the Studio 5000 environment is the Logix Designer
application. The Logix Designer application is the rebranding of RSLogix
5000 software and will continue to be the product to program Logix 5000
controllers for discrete, process, batch, motion, safety, and drive-based
solutions. The Studio 5000 environment is the foundation for the future
of Rockwell Automation engineering design tools and capabilities. It is the
one place for design engineers to develop all the elements of their control
system.
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Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 9
Chapter 1
Getting Started
The DeviceNet adapter is a communication option intended for installation into
a PowerFlex 525 drive. The Multi-Drive feature (Chapter 7) also provides a
means for other supported PowerFlex drives and DSI Hosts to connect to a
DeviceNet network.
Components Components of the DeviceNet Adapter
Topic Page
Components 9
Features 10
Understanding Parameter Types 10
Compatible Products 11
Required Equipment 11
Safety Precautions 12
Quick Start 13
Item Part Description
➊Node Address/Rate
switches
Switches for setting the node address and
network data rate. Chapter 2, Installing the
Adapter.
➋Communication card-
Drive header
A 40-pin, double-row shrouded female
header. An interface connector is used to
connect this header to a header on the drive.
➌Status indicators Three LEDs that indicate the status of the
connected drive, adapter and network. See
Chapter 8, Troubleshooting
➍CS1/CS2 terminals Provides a clean ground for the
communication bus cable shields.
CS1 or CS2 should be connected to a clean
ground or PE ground on the drive.
➎DeviceNet connector A 5-pin connector to which a 5-pin linear
plug can be connected.
25-COMM-D
➊➋
➌
➍
➎
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10 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013
Chapter 1 Getting Started
Features The features of the DeviceNet adapter include:
•Mounting onto a PowerFlex 525 Control Module back cover for
installation into the drive. It receives the required power from the drive
and from the DeviceNet network.
•Switches to set a node address and network data rate before applying
power to the PowerFlex drive. Alternatively, you can disable the switches
and use parameters to configure these functions.
•Compatibility with various configuration tools to configure the
DeviceNet adapter and host drive. The tools include network software
such as RSNetWorx for DeviceNet, and drive-configuration software such
as RSLogix 5000 (version 17 or greater), Logix Designer (version 21 or
greater), and Connected Components Workbench (version 3 or greater).
•Status indicators that report the status of the DeviceNet adapter and
network communications.
•Parameter-configured 16-bit Datalinks in the I/O to meet application
requirements (four Datalinks to write data from the network to the drive,
and four Datalinks to read data to the network from the drive).
•Explicit Messaging and UCMM (Unconnected Message Manager)
support.
•Master-Slave hierarchy that can be configured to transmit data to and from
a controller on the network.
•Multi-drive mode which allows up to five drives to share a single
DeviceNet address node.
•User-defined fault actions to determine how the DeviceNet adapter and its
host PowerFlex 525 drive respond to:
–I/O messaging communication disruptions (Comm Flt Action)
–Controllers in idle mode (Idle Flt Action)
•Multiple data exchange methods, including Polled, Cyclic, and Change of
State (COS), can be used to transmit data between the network and
adapter.
•Faulted node recovery is supported. You can configure a device even when
it is faulted on the network if you have a configuration tool that uses
faulted node recovery and have properly set the adapter node address
switches and data rate switches.
Understanding Parameter
Types
This manual references two types of parameters:
•Device parameters are used to configure the adapter to operate on the
network. These parameters reside on the adapter.
•Host parameters are used to configure the drive, including the datalink
configuration for the datalinks used by the adapter. These parameters
reside on the drive.
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Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 11
Getting Started Chapter 1
Yo u c a n v i e w a d a p te r Device parameters and Host parameters with any of the
following drive configuration tools:
•PowerFlex 4-class HIM (22-HIM-A3 or 22-HIM-C2S)
•Connected Components Workbench software – click the tab for the
adapter at the bottom of the window, and click the Parameters icon in the
tool bar.
Compatible Products At the time of publication, the DeviceNet adapter is compatible with Allen-
Bradley PowerFlex 525 drives.
Required Equipment Equipment Shipped with the Drive
When you unpack the adapter, verify that the package includes:
User-Supplied Equipment
The adapter parameters can be configured using the drive keypad interface (see
Using the Drive Keypad Interface to Access Parameters on page 23). In addition,
you must supply:
❑One PowerFlex 520-series DeviceNet communications adapter (25-COMM-D)
(installed in a PowerFlex 520-series drive control module back cover)
❑One 5-pin inline DeviceNet plug (connected to the DeviceNet connector on the adapter)
❑Two interface connectors (for connecting the Communication card-Drive header to the header on the drive)
❑Installation leaflet (publication 520COM-IN001)
❑DeviceNet cable (thin cable with an outside diameter of 6.9 mm (0.27 in.) is recommended)
❑Controller configuration software, such as:
– RSNetWorx for DeviceNet
– RSLogix 5000 or Logix Designer
– Connected Components Workbench (version 3 or greater)
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12 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013
Chapter 1 Getting Started
Safety Precautions Please read the following safety precautions carefully.
ATTENTION: Risk of injury or death exists. The PowerFlex drive may contain
high voltages that can cause injury or death. Remove all power from the
PowerFlex drive, and then verify power has been removed before installing or
removing an adapter.
ATTENTION: Risk of injury or equipment damage exists. Only personnel
familiar with drive and power products and the associated machinery should
plan or implement the installation, start up, configuration, and subsequent
maintenance of the drive using this DeviceNet adapter. Failure to comply may
result in injury and/or equipment damage.
ATTENTION: Risk of equipment damage exists. The adapter contains ESD
(Electrostatic Discharge) sensitive parts that can be damaged if you do not
follow ESD control procedures. Static control precautions are required when
handling the adapter. If you are unfamiliar with static control procedures, see
Guarding Against Electrostatic Damage (publication 8000-4.5.2)
ATTENTION: Risk of injury or equipment damage exists. If the adapter is
transmitting control I/O to the drive, the drive may fault when you reset the
adapter. Determine how your drive will respond before resetting the adapter.
ATTENTION: Risk of injury or equipment damage exists. Device parameters 15
[Comm Flt Actn] and 16 [Idle Flt Actn] let you determine the action of the
adapter and drive if I/O communication is disrupted, the controller is idle, or
explicit messaging for drive control is disrupted. By default, these parameters
fault the drive. You may configure these parameters so that the drive continues
to run, however, precautions should be taken to ensure that the settings of
these parameters do not create a risk of injury or equipment damage. When
commissioning the drive, verify that your system responds correctly to various
situations (for example, a disconnected cable or a controller in idle state).
ATTENTION: Risk of injury or equipment damage exists. When a system is
configured for the first time, there may be unintended or incorrect machine
motion. Disconnect the motor from the machine or process during initial system
testing.
ATTENTION: Risk of injury or equipment damage exists. The examples in this
publication are intended solely for purposes of example. There are many
variables and requirements with any application. Rockwell Automation, Inc.
does not assume responsibility or liability (to include intellectual property
liability) for actual use of the examples shown in this publication.
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Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 13
Getting Started Chapter 1
Quick Start This section is provided to help experienced users quickly start using the
DeviceNet adapter. If you are unsure how to complete a step, refer to the
referenced chapter.
Step Action See...
1 Review the safety precautions for the adapter. Throughout this manual
2 Verify that the PowerFlex drive is properly installed. PowerFlex 525
Adjustable Frequency AC
Drive User Manual
(publication 520-UM001)
3 Commission the adapter.
Set a unique node address and the appropriate data rate using the switches on the
adapter. If desired, you can disable the switches and use parameter settings instead.
Chapter 2,
Installing the Adapter
4 Install the adapter.
Verify that the PowerFlex drive is not powered. Then, connect the adapter to the drive
using the interface connector (included with adapter).
5 Connect the drive to the DeviceNet network.
Verify that the DeviceNet network is not powered. Then, connect the DeviceNet
adapter to the network using a DeviceNet cable.
6 Apply power to the drive and to the network.
The adapter receives power from the drive and network.
a. The status indicators should be green. If they flash red, there is a problem. See
Chapter 8, Troubleshooting.
b. Configure/verify key drive parameters.
7 Configure the adapter for your application.
Set DeviceNet adapter parameters for the following functions as required by your
application:
–Node address
–Data rate
–I/O configuration
–Change of State, Cyclic, or polled I/O data exchange
–Fault actions
Chapter 3,
Configuring the Adapter
8 Apply power to the DeviceNet master and other devices on the network.
Verify that the master and network are installed and functioning in accordance with
DeviceNet standards, and then apply power to them.
DeviceNet Planning and
Installation Manual
(ODVA pub 27)
9 Configure the scanner to communicate with the adapter.
Use a network tool such as RSNetWorx for DeviceNet to configure the scanner on the
network. Make sure to:
–Set up the scan list.
–Map the adapter data to the scan list.
–Save your DeviceNet configuration to the scanner and a file.
Chapter 4,
Configuring the I/O
10 Create a ladder logic program.
Use a controller configuration tool such as RSLogix 5000/Logix Designer to create a
ladder logic program that enables you to:
–Control the adapter and drive using I/O.
–Monitor or configure the drive using Explicit messages.
Chapter 5,
Using the I/O
Chapter 6,
Using Explicit Messaging
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14 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013
Chapter 1 Getting Started
Notes:
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Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 15
Chapter 2
Installing the Adapter
Chapter 2 provides instructions for installing the DeviceNet adapter in a
PowerFlex 525 drive.
Preparing for an Installation Before installing the adapter, do the following:
•Read the DeviceNet Media Design and Installation Guide, publication
DNET-UM072.
•Read the DeviceNet Starter Kit User Manual, publication DNET-
UM003.
•Verify that you have all required equipment. See Chapter 1, Getting
Started.
Commissioning the Adapter To commission the adapter, you must set a unique node address and the data rate
that is used by the network. (See the Glossary for details about data rates and
node addresses.).
There are two methods for configuring the adapter’s Node address and data rate:
•Using the onboard DIP Switches;
•Using adapter parameters – Use adapter parameters when you want more
flexibility in setting up the node address. To set the Node address using
adapter parameters, see Setting the Node Address on page 25.
Topic Page
Preparing for an Installation 15
Commissioning the Adapter 15
Connecting the Adapter to the Drive 17
Connecting the Adapter to the Network 19
Applying Power 20
IMPORTANT
Regardless of the method used to set the adapter’s node address, each nodeon
the network must have a unique node address. To change a node address, you
must set the new value and then cycle drive power.
ATTENTION: Risk of equipment damage exists. The adapter contains ESD
(Electrostatic Discharge) sensitive parts that can be damaged if you do not
follow ESD control procedures. Static control precautions are required when
handling the adapter. If you are unfamiliar with static control procedures, see
Guarding Against Electrostatic Damage (publication 8000-4.5.2)
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16 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013
Chapter 2 Installing the Adapter
Setting the Node Address and Data Rate Using the DIP Switches
Node Address Switch Settings (UP = ON = 1)
Switch Setting Node
Address
Switch Setting Node
Address
SW 1 SW 2 SW 3 SW 4 SW 5 SW 6 SW 1 SW 2 SW 3 SW 4 SW 5 SW 6
0000000 00000132
1000001 10000133
0100002 01000134
1100003 11000135
0010004 00100136
1010005 10100137
0110006 01100138
1110007 11100139
0001008 00010140
1001009 10010141
01010010 01010142
11010011 11010143
00110012 00110144
10110013 10110145
01110014 01110146
11110015 11110147
00001016 00001148
10001017 10001149
01001018 01001150
11001019 11001151
00101020 00101152
10101021 10101153
01101022 01101154
11101023 11101155
00011024 00011156
10011025 10011157
01011026 01011158
11011027 11011159
00111028 00111160
10111029 10111161
01111030 01111162
11111031 11111163
Switch Description Default
SW1 Least Significant Bit (LSB) of Node Address 1 Node 63
SW2 Bit 1 of Node Address 1
SW3 Bit 2 of Node Address 1
SW4 Bit 3 of Node Address 1
SW5 Bit 4 of Node Address 1
SW6 Most Significant Bit (MSB) of Node Address 1
SW7 Least Significant Bit (LSB) of Data Rate 1 Autobaud
SW8 Most Significant Bit (MSB) of Data Rate 1
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Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 17
Installing the Adapter Chapter 2
Data Rate Switch Settings (UP = ON = 1)
Setting Single-Drive or Multi-Drive Mode
To select between Single-Drive or Multi-Drive mode, see Parameter
Configuration for Multi-Drive Mode on page 73.
Connecting the Adapter to
the Drive
1. Remove power from the drive.
2. Use static control precautions.
3. Separate the drive’s control module from the power module.
a. Press and hold down the catch on both sides of the frame cover, then
pullout and swing upwards to remove (Frames B...E only).
Switch Setting Data Rate
SW 7 SW 8
00125kbps
10250kbps
01500kbps
11Autobaud
IMPORTANT
If all switches are in the OFF position (all 0’s), then the Node Address and Data
Rate are determined by parameter settings (Device parameters 07 [Net Addr
Cfg] and 09 [Net Rate Cfg]).
ATTENTION: Risk of injury or death exists. The PowerFlex drive may contain
high voltages that can cause injury or death. Remove power from the drive, and
then verify power has been discharged before connecting the DeviceNet
adapter to the network.
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18 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013
Chapter 2 Installing the Adapter
b. Press down and slide out the top cover of the control module to unlock
it from the power module.
c. Hold the sides and top of the control module firmly, then pull out to
separate it from the power module.
4. Insert the interface connector for the adapter into the header located at the
back of the control module.
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Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 19
Installing the Adapter Chapter 2
5. Align the Communication card-Drive header on the adapter with the
interface connector. Then, press down firmly around the adapter.
The adapter snaps into the back of the control module.
6. Attach the control module to the power module.
Connecting the Adapter to
the Network
1. Remove power from the network.
2. Use static control precautions.
3. Connect a DeviceNet cable to the network. A DeviceNet thin cable with
an outside diameter of 6.9 mm (0.29 in.) is recommended.
IMPORTANT
The CS1/CS2 terminals on the adapter provide a clean ground for the
communication bus cable shields. You should connect the CS1 or CS2
terminal to a clean ground or PE ground on the drive.
ATTENTION: Risk of injury or death exists. The PowerFlex drive may contain
high voltages that can cause injury or death. Remove power from the drive, and
then verify power has been discharged before connecting the embedded
EtherNet/IP adapter to the network.
IMPORTANT
Maximum cable length depends on data rate. See the Glossary for Data
Rate.
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20 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013
Chapter 2 Installing the Adapter
4. Connect the 5-pin linear plug to the DeviceNet cable.
5. Insert the 5-pin linear plug into the mating socket on the adapter and
secure it with the two screws. Verify that the colors of the wires on the plug
match up with the color codes on the socket.
Applying Power
1. Make sure that the adapter will have a unique address on the network and
is set at the correct data rate or to autobaud. If a new data rate or address is
needed, reset its switches (see Commissioning the Adapter on page 15).
2. Apply power to the drive. The adapter receives its power from the
connected drive and network.
3. If the parameter settings for the data rate and node address are to be used, a
configuration tool such as Connected Components Workbench (version 3
or greater) can be used to adjust the respective parameters in the adapter.
See Chapter 3, Configuring the Adapter.
Start-Up Status Indication
After power has been applied, the status indicators can be viewed on the front of
the drive. When you apply power to the product and network for the first time,
TIP
A 5-pin linear plug is shipped with the adapter. If a replacement plug is
needed, the replacement plug part number is 1799-DNETSCON.
IMPORTANT
A 10-pin linear plug is not supported.
5
4
3
2
1
Red
White
Bare
Blue
Black
Terminal Color Signal Function
5RedV+PowerSupply
4 White CAN_H Signal High
3 Bare SHIELD Shield
2BlueCAN_LSignalLow
1 Black V- Common
ATTENTION: Risk of equipment damage, injury, or death exists. Unpredictable
operation may occur if you fail to verify that parameter settings are compatible
with your application. Verify that settings are compatible with your application
before applying power to the drive.
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