Allen-Bradley 2198-AUXKIT User manual

Installation Instructions
Original Instructions
Kinetix 5100 Auxiliary Feedback Connector
Kit
Catalog Number 2198-AUXKIT
This kit is designed to provide wire terminations for encoder signals to the auxiliary feedback
(AUX) connector on the Kinetix® 5100 servo drives. The feedback cable that you supply must
meet the requirements in Feedback Cable Requirements on page 4.
See the Kinetix 5100 Single-axis EtherNet/IP Servo Drives Users Manual, publication
2198-UM004, for more information on compatible 2090-Series feedback cables and wiring this
kit.
Prepare the Feedback Cable
To prepare your feedback cable for use with the auxiliary feedback connector kit, make sure that
the cable shield, conductor, and strip lengths are correct for your cable. Use the following
guidelines and diagram for the feedback cable preparation.
• Fold the shield back on to the cable jacket and trim the shield so that no strands protrude
past the outer shell during final assembly. Wrap the cable shield with one layer of
conductive tape.
• Measure the conductor lengths so they are long enough to connect to the terminals.
• Remove enough insulation from each conductor to provide the proper strip length.
• Twist and pre-solder the conductor ends.
15…20
(0.59…0.79)
5
(0.20)
4…6
(0.16…0.24)
Dimensions are in mm (in.)
Cable Jacket
Cable Shield Strip Length

2Rockwell Automation Publication 2198-IN018A-EN-P - May 2019
Kinetix 5100 Auxiliary Feedback Connector Kit
Prepare Connector
To make the final assembly easier and help prevent solder drips, pre-solder the connector
contacts.
Assemble the Connector Kit
Follow these steps to assemble the connector kit.
1. Slip 10…20 mm (0.4…0.78 in.) insulation tube over each cable conductor.
2. Route the conductors to the proper terminals and solder in place.
See Connector Data on page 3, for the 10-pin terminal pinout.
Set the solder iron temperature to 390 °C (734 °F).
3. Place the cable and the wire-mount receptacle assembly in bottom of the inner shell.
4. Align the top inner shell snap-fits to the bottom inner shell and push together.
5. To achieve a high-frequency bond between the shield braid and the clamp, apply the
shield clamp to the 5 mm (0.20 in.) of conductive-tape wrapped cable shield.
Tighten the clamp screws by using a Phillips screwdriver to achieve 0.34 N•m
(3.0 lb•in), maximum torque.
IMPORTANT To help prevent connector damage, complete each solder within 3…5 seconds.
IMPORTANT To help prevent damage, make each solder connection within 10 seconds and use
minimal force on terminals.
Bottom Inner Shell
Top Inner Shell
Snap-fit (X2)
Top Inner Shell
Wire-mount
Receptacle
Cable
Conductive
Tape
Shield Clamp
Clamp Screws (2)

Rockwell Automation Publication 2198-IN018A-EN-P - May 2019 3
Kinetix 5100 Auxiliary Feedback Connector Kit
6. Align the outer shell snap-fits and push together.
Connector Data
Connector Kit Specifications
IMPORTANT To achieve proper ground and improve the system performance, it is critical that
the conductive-tape wrapped cable shield be clamped under the shield clamp.
Attribute Value
Cable diameter 7.0…9.0 mm (0.28…0.35 in.)
Solder terminal wire size 0.05…0.75 mm2(30…18 AWG)
Recommended wire strip length 4…6 mm (0.16…0.24 in.) single conductor
Kit contents
• Wire mount receptacle
• Shell kit for wire mount receptacle
– Includes outer body (2 pieces)
– Inner shell (top and bottom)
• Cable clamp
•Screws(x2)
•Latches(x2)
Outer Shell
Snap-fit (X4)
Outer Shell
Outer Shell
Pin Signal Description
1 AM+ Channel A Differential Input +
2 AM- Channel A Differential Input -
3 BM+ Channel B Differential Input +
4 BM- Channel B Differential Input -
5 IM+ Channel Index Differential Input +
6 IM- Channel Index Differential Input -
7 ECOM Encoder Common
8 EPWR5V Encoder 5V Power Output
9 Reserved Reserved
10 Reserved Reserved
1
2
3
4
5
6
7
8
9
10

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Publication 2198-IN018A-EN-P - May 2019
Copyright © 2019 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
Feedback Cable Requirements
• Shielded twisted-pair cable.
• Eight conductors minimum with four twisted pairs. One pair of 0.82 mm2 (18 AWG)
for EPWR5V and ECOM signals and three pairs of 0.051…0.82 mm2(30…18 AWG).
• 7…9 mm (0.27…0.35 in.) in diameter.
• Maximum of 30 m (98.4 ft) in length.
Additional Resources
These documents contain additional information concerning related products from Rockwell
Automation.
You can view or download publications at http://www.rockwellautomation.com/global/
literature-library/overview.page.
Rockwell Automation Support
For technical support, visit http://www.rockwellautomation.com/support/overview.page.
Resource Description
Kinetix Servo Drives Specifications Technical Data,
publication KNX-TD003
Provides product specifications for the Kinetix Integrated Motion
over EtherNet/IP network, Integrated Motion over Sercos interface,
EtherNet/IP networking, and component servo drive families.
Kinetix Motion Accessories Specifications Technical Data,
publication KNX-TD004
Provides product specifications for Bulletin 2090 motor and interface
cables, low-profile connector kits, drive power components, and
other servo drive accessory items.
Kinetix 5100 Single-axis EtherNet/IP Servo Drives Users
Manual, publication 2198-UM004
Information on how to install, configure, start, and troubleshoot
your Kinetix 5100 servo drive system.
Industrial AutomationWiring and Grounding Guidelines,
publication 1770-4.1
Provides general guidelines for installing a Rockwell Automation
industrial system.
Product Certifications website rok.auto/certifications Provides declarations of conformity, certificates, and other
certification details.