Allen-Bradley 440J-N Series User manual

Installation Instructions
Original Instructions
R
440J-N Enabling Switch
Catalog Numbers 440J-N21TNPM, 440J-N21TNPM-NP, 440J-N2NTNPM-NE
Precautions for Safety
Turn off the power to the grip switch before installation, removal,
wiring, maintenance, and inspection. Use correct size wires to meet
voltage and current requirements. Tighten the terminal screws to the
recommended tightening torque.
Purpose:
This grip switch is a device for enabling a machine (robot, and forth)
when teaching the machine in a hazardous area manually. Configure
the enabling system so that the machine can operate when the switch is
in position two.
Applicable Wire Size in Terminal
<Direct wiring>: 0.14…1.5 mm2(0.005…0.06 in.2) X1pc
Wire Grip Switch according to IEC60204-1
Recommended ferrules (Phoenix™ Contact)
Mounting Bracket (option)
Connector (one connector included with enabling switch)
Torque Settings
ATTENTION: Do not defeat, tamper, remove, or bypass this unit.
Severe injury to personnel could result.
IMPORTANT When using a stranded wire, make sure the terminals are not
short-circuited.
40 (1.57)
27 (1.06)
Also, do not solder the core wires.
Use copper Wire 60/75°C (140/
167°F) only (UL 508).
Type Applicable Wires
AI0.5-8WH 0.34…0.5 mm2(0.013…0.019 in.)
AI0.75-8GY 0.5…0.75 mm2(0.019…0.029 in.)
AI1.0-8RD 0.75…1.0 mm2(0.029…0.039 in.)
AI1.5-8BK 1.0…1.5 mm2(0.039…0.059 in.)
6 (0.24)
440J-A00N
20
(0.79)
33
(1.30)
86
(3.39)
81
(3.19)
50
(1.97)
2-∅5.3 (0.21)
3.0 (0.12)
30 (1.18) max.
M20 x 1.5 (0.06)
13 (0.51)
max.
4.0 ±0.3 N•m
4.0 ±0.3 N•m
1.2 ±0.1 N•m
0.5 - 0.6 N•m

2Rockwell Automation Publication 440J-IN001B-EN-P - June 2016
440J-N Enabling Switch
Example of Wiring Diagram
Realizing Safety Category 4
Three Position Switch, Manual Reset, Monitored Output
The external wiring is performed according to the protection measures
against contact of dangerous potentials, such as double isolation or
ground wire connection.
One example of the circuit; safety relay module, MSR127RP
manufactured by Allen-Bradley® Guardmaster®.
Note: Use the monitoring device (safety relay module) providing it has
the capacity to detect a cross short circuit. Wire the channels 1 and 2 of
three-position switch as shown in the diagrams.
Electromechanical switches must be wired with the control unit, that
the requirements from DIN EN 775, DIN EN 60204-1, DIN EN 954-
1, DIN EN 1088, and VDI 2854 are fulfilled. Two stage
electromechanical switches are only allowed in combination with an E-
stop unit.
Contact Operation
S11 S12
S52
S22S21 S34 A2
A1
MSR127RP
L1
N
14 24
13 33
23 41
L1
K1
L2
K2
L3
34 42
K1 K2
M
3
12
(+)
1
2
3
4
(-)
3-position switch
Reset
(+)
(-)
Twin screened and sheathed cable 3-Position Enabling Switch
(-)
(+)
3
14
2
IMPORTANT Terminals 1-2, 3-4 and 5-6 (440J-N21TNPM and
440J-21TNPM-NP) or 1-2, 3-4 (440J-N2NTNPM-NE) are
positive opening when the switch operatesfrom
position 2-3.
Use contacts of terminals 1-2 and 3-4 for the output of the
enabling system.
The characteristics illustrate the performance when the
center of the yellow button is pressed. Pressing the edge
activates one of the two three-position switches inside earlier
than the other, and causes a delay in the operation of the grip
switch.
440J-N2NTNPM-NE
1-2
3-4
Emergency stop pushbutton switch: 2 N.C. contacts (Terminal 5-6 and 7-8)
1-2
3-4
Push
Push
440J-N21TNPM
1-2
5-6
3-4
Position 1
Terminal
No.
Position 2 Position 3
Release
Release
1-2
5-6
3-4
4.2
+
==
Pushbutton switch: 1 N.O. contact (Terminal 7-8)
Push
440J-N21TNPM-NP
1-2
5-6
3-4
Release 1-2
5-6
3-4
+
7.0
4.2 7.0
4.2 7.0

Rockwell Automation Publication 440J-IN001B-EN-P - June 2016 3
440J-N Enabling Switch
Technical Specifications
Attribute Value
Conforming to standards IEC 60947-5-1, EN 60947-5-1, GS-ET-22, JISC8201-5-1, UL 508 (UL Listed), CSA C22.2 No. 14 (cUL Listed)
Certifications CE Marked for all applicable directives, cULus, TÜV SUD
Contact configuration 3-position switch Two contacts
Auxiliary contacts 1 N.C.
Emergency stop contacts 2 N.C.
Push button contact 1 N.O.
Rated operational voltage (Ue) 30V 125V 250V
Rated operational current (le)
3-position
switch
440J-N21TNPM,
440J-N21TNPM-NP,
440J-N2NTNPM-NE
AC Resistive load AC 12 - 3 A 1.5 A
Inductive load AC 15 - 1.5 A 0.75 A
DC Resistive load DC 12 2 A 0.4 A 0.2 A
Inductive load DC 13 1 A 0.22 A 0.1 A
Auxiliary switch 440J-N21TNPM,
440J-N21TNPM-NP
AC Resistive load AC 12 - 2 A 1 A
Inductive load AC 15 - 1 A 0.5 A
DC Resistive load DC 12 2 A 0.4 A 0.2 A
Inductive load DC 13 1 A 0.22 A 0.1 A
Emergencystop
switch 440J-N2NTNPM-NE
AC Resistive load AC 12 - - -
Inductive load AC 1 - - 0.5 A
DC Resistive load DC 12 - - -
Inductive load DC 13 - - 0.1 A
Push button
switch 440J-N21TNPM-NP
AC Resistive load AC 12 1.5 A 0.5 A -
Inductive load AC 15 1 A 0.3 A -
DC Resistive load DC 12 1 A 0.2 A -
Inductive load DC 13 0.7 A 0.1 A -
Minimum current 3V, 5 mA AC/DC
Short-circuit protection device 250V, 10 A fuse (IEC 60127-1)
Thermal current (lth)3A
Rated insulation voltage (Ui) 250V (push button switch: 125V)
Rated impulse withstand voltage (Uimp) 2500V (except push button switch)
Pollution degree 3
Operating force
Position 2
Position 3 15 N approximate 50 N maximum
Actuation frequency, maximum 1200 operations per hour
Protection IP66: 440J-N21TNPM; IP65: 440J-N21TNPM-NP, 440J-N2NTNPM-NE
Conduit entry 1 x M20 (enclosed within the switch)
Applicable cable diameter 7…13 mm (0.27…0.51 in.)
Insulation resistance 100 M Ohm minimum
Contact resistance 100 M Ohm maximum
Temperature rise - contact [C (F)] 30 (86) maximum
Temperature rise - terminal [C (F)] 30 (86) maximum
Actuator strength 500 N minimum
Weight [g (oz)] 210 g (7.4 oz): 440J-N21TNPM; 220 g (7.76 oz): 440J-N21TNPM-NP; 250 g (8.82 oz): 440J-N2NTNPM-NE
Color Black/gray
Case material of switch body PA66
Rubber boot material NBR/PVC
Operating temperature [C (F)] -10…60° (14…140°)
Mechanical life - grip switch Position 1 - 2 - 1: 1,000,000 operations; Position 1 - 2 - 3 - 1: 100,000 operations
Electrical life - grip switch 100,000 operations
Electrical life - emergency stop 100,000 operations
Electrical life - push button 100,000 operations
IMPORTANT The operating force of the grip switch depends on the ambient temperature.

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Publication 440J-IN001B-EN-P - June 2016 09279 Ver 04
Supersedes Publication 440J-IN001A-EN-P - February 2012 Copyright © 2016 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
Maintenance
Every Week
Checkthe correct operation of the switching circuit. Also checkfor
signs of abuse or tampering. Inspect the switch casing for damage. Of
particular importance is damage, which causes loss of sealing at the lid
or conduit entry.
At Least Every Six Months
Isolate the power. Remove the lid. Inspect all terminals for tightness.
Clean out any accumulation of fine dirt, and so forth. Checkfor any
sign of wear or damage, for example, rubber boot wear or contact
oxidization, and replace if apparent. Replace cover and tighten screws
to specified settings. Reinstate the power and checkfor correct
operation. Reapply tamper evident varnish or similar compound to
mountings.
Repair
If there is any malfunction or damage, no attempts at repair are made.
The unit has to be replaced before machine operation is allowed.
DO NOT DISMANTLE THE UNIT.
Precautions for Operation
Do not apply excessive shockto the switch. Wire the switch correctly
after reading this instruction sheet. To help ensure safety of the control
system, connect each pair of contacts of the three-position switch
(terminal number 1-2 and 3-4) to a discrepancy detection circuit such
as a safety relay module (ISO 13849-1/EN 954-1).
When wiring, prevent dust, water, or oil from entering the grip switch.
Do not tie the grip switch around the button with tape or string to
keep the switch in position two. Otherwise, the original function of the
switch is not used, which poses a great riskof danger. If used in wet
locations, this device must be used with cable suitable for wet locations.
EU Declaration of Conformity
The Declaration of Conformity declares that the products that are
shown in this document conform with the relevant requirements of the
Low Voltage Directive (2014/35/EU).
These products also conform to EN 60947-5-1, EN 60947-5-8,
GS-ET-22, UL 508, CSA C22.2 No. 14 and have Third-Party
Approval. Conforming with the European Machinery Directive
depends on the application of the product.
For a comprehensive certificate, visit: www.ab.com/safety.
Additional Resources
These documents contain additional information concerning related products from Rockwell Automation®.
You can viewor download publications at http://www.rockwellautomation.com/global/literature-library/
overview.page. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.
Resource Description
Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1
Provides general guidelines for installing a
Rockwell Automation industrial system.
Product Certifications website,
http://www.rockwellautomation.com/global/certification
/overview.page
Provides declarations of conformity,
certificates, and other certification details.