Allied 5500 User manual

HOLE-HOG
Model 5500
Construction Products, Inc.
TECHNICAL
MANUAL
Manual Part No. 002053
August 25, 2000

ALLIED Model 5500 Hole-Hog
Allied Hole-Hog, Model 5500
Document Change Notice
Date Page Change

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TABLE OF CONTENTS
Section Page
SECTION 1.0 GENERAL ................................1
SECTION 2.0 OVERVIEW ................................3
2.1 Body/Anvil ....................................3
2.2 Striker.......................................3
2.3 Tail Assembly...................................3
2.4 Differences Among Models Covered .......................3
SECTION 3.0 SPECIFICATIONS AND DECALS ...................5
3.1 Specifications ...................................5
3.2 Minimum Recommended Operating Depths ..................5
3.3 DECAL IDENTIFICATION ..........................5
SECTION 4.0 GENERAL CONSTRUCTION SAFETY .................9
4.1 Owner’s Responsibilities .............................9
4.2 General Construction Safety ...........................9
4.3 Federal, State, Local and OSHA Construction Guidelines and Regulations . 9
4.4 General Safety Summary ............................9
4.4.1 CAUTIONS and WARNINGS. ........................9
4.4.2 Personnel Precautions ..........................10
4.5 Warranty Protection Summary.........................10
4.6 Allied Product Policies .............................10
SECTION 5.0 HOLE-HOG SAFETY PRECAUTIONS ................11
5.1 Receiving A New Hole Hog ...........................11
5.2 Lifting and Blocking Precautions .......................11
5.3 Operating Precautions .............................11
SECTION 6.0 OPERATION ..............................13
6.1 Operating Overview ..............................13
6.2 Operating Guidelines ..............................13
6.2.1 Safety Precautions .............................13
6.2.2 Select a Safe Piercing Path .........................13
6.2.3 Prepare Entrance Pit ............................14
6.2.4 Prepare Exit Pit or Target .........................14
6.2.5 Prepare The Hole-Hog and Air Hose ....................14

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Section Page
6.2.6 Position and Aim The Hole-Hog ......................14
6.2.7 Piercing The Underground Hole ......................15
6.2.8 Reversing The Hole-Hog ..........................16
6.2.9 Install Material in the Pierced Hole ....................16
6.2.10 Remove and Service Hole-Hog ......................16
SECTION 7.0 LUBRICATION .............................17
7.1 Startup......................................17
7.2 Normal Operation ................................17
7.3 De-Icing .....................................17
SECTION 8.0 DISASSEMBLY .............................19
8.1 General .....................................19
8.2 Extent of Disassembly .............................19
8.3 Replacement of The Whip Hose and The Hose Coupling with Clamp. ....20
8.4 Replacing The Body/Anvil Only ........................20
8.5 Removing Tail Assembly and Striker .....................20
8.6 Disassembling the Tail Assembly .......................21
8.6.1 Secure Tail Assembly ............................21
8.6.2 Remove Hose Coupling from Hose .....................22
8.6.3 Remove The Whip Hose...........................23
8.6.4 Remove Valve Stem from End Cap .....................23
8.7 Remove Valve and Bushing...........................25
8.8 Disassemble End Cap Components ......................26
SECTION 9.0 ASSEMBLY ...............................29
9.1 General .....................................29
9.2 Installation of The Whip Hose and The Hose Coupling with Clamp. ....29
9.3 Replacing The Body/Anvil Only ........................29
9.4 Assemble End Cap Components ........................30
9.5 Assemble Valve Stem Components ....................32
9.6 Assemble Valve Stem and End Cap ......................35
9.7 Attach Whip Hose to Hose Adapter ......................37

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TABLE OF CONTENTS
Section Page
9.8 Attach Hose Coupling to Whip Hose ......................38
9.9 Assemble Body/Anvil, Striker and Tail Assembly ...............40
SECTION 10.0 MAINTENANCE ............................43
10.1 Daily Maintenance ..............................43
10.2 Preventive Maintenance ...........................43
10.3. Conditional Maintenance...........................43
SECTION 11.0 FIELD MAINTENANCE .......................45
11.1 Field Replacements ..............................45
11.1.1 Hose Coupling with Clamp ........................45
11.1.2 Whip Hose .................................45
11.2 Repair Preparations ..............................45
11.3 Removal and Replacement of The Hose Coupling with Clamp .......46
11.3.1 Remove Hose Coupling ..........................46
11.3.2 Install The Hose Coupling.........................47
11.4 Removal and Replacement of the Whip Hose. ................49
11.4.1 Remove the Whip Hose from the Hose Adapter .............49
11.4.2 Attach Whip Hose to Hose Adapter ...................50
SECTION 12.0 HOLE-HOG TROUBLESHOOTING CHART ............53
SECTION 13.0 PARTS INFORMATION ........................55

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LIST OF FIGURES
Figure Page
Figure 2-1. Major Components: Hole-Hog, Model 5500 ................3
Figure 3-1. Hole-Hog Decal Location ..........................6
Figure 8-1. Spanner Wrench 835758...........................19
Figure 8-2. Loosening the End Cap. ..........................20
Figure 8-3. Removing Tail Assembly...........................20
Figure 8-4. Access the Striker with a Hook. ......................20
Figure 8-5. Tilting the BodyAnvil to Access the Striker. ...............21
Figure 8-6. Tail Assembly and Striker Removed from Body/Anvil. ..........21
Figure 8-7. Pad the vise jaws to protect the End Cap threads. ............21
Figure 8-8. Secure End Cap for Disassembly. .....................22
Figure 8-9. Hose Coupling Clamp ...........................22
Figure 8-10. Remove Hose from Coupling. .......................22
Figure 8-11. Remove hose completely from the coupling plug and clamp. ......22
Figure 8-12. Secure End Cap in Vice or Saddle Clamp ................23
Figure 8-13. Hose Adapter, and Whip Hose ......................23
Figure 8-14. Remove Whip Hose from the Adapter ..................23
Figure 8-15. Remove Hose Socket from Valve Stem. .................23
Figure 8-16. Loosen Hex Head Cap Screw........................24
Figure 8-17. Loosen the Hose Adapter on the Valve Stem. ..............24
Figure 8-18.Remove Hose Adapter from the Valve Stem ...............24
Figure 8-19. Thread the Valve Stem From the Valve Body Nut and End Cap. . . . 24
Figure 8-20. Inspect Hose Socket. ...........................24
Figure 8-21. Valve Stem and Valve Components in Vise. ...............25
Figure 8-22. Remove Valve Nut and Nut Bushing from Valve Stem. .........25
Figure 8-23. Remove Valve and the upper Spacers, and O-ring. ...........25
Figure 8-24. Remove the lower Spacers and O-ring. ..................26
Figure 8-25. Removing the Valve Seal from the End Cap ...............26
Figure 8-26. End Cap in Arbor Press .........................27
Figure 8-27. Remove Valve Body Nut .........................27
Figure 8-28. End Cap, Shock Absorber and Push Bar in Press.............27

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Figure Page
Figure 8-29. Press Shock Absorber from The End Cap. ................28
Figure 8-30. Cut the Shock Absorber from the End Cap. ...............28
Figure 8-31. Cutting Pattern to Remove Shock Absorber from End Cap ......28
Figure 9-1. End Cap and Shock Absorber in Press ..................30
Figure 9-2. Press the Shock Absorber into the End Cap ...............30
Figure 9-3. Valve Body Nut and Shock Absorber in Press...............31
Figure 9-4. Press the Valve Body Nut into the Shock Absorber............31
Figure 9-5. Lubricate the Valve Seal and the Valve Body Nut. ............32
Figure 9-6. Press Bushing into Valve..........................32
Figure 9-7. Valve Stem in Vise .............................32
Figure 9-8. Install Lower Spacers and O-Ring .....................33
Figure 9-9. Install Valve on Valve Stem. ........................33
Figure 9-10. Install Upper Spacers and O-Ring ....................34
Figure 9-11. Proper Seating of Spacers and O-rings ..................34
Figure 9-12. Install Valve Nut and Nut Bushing ...................35
Figure 9-13. Secure Valve to Vale Stem ........................35
Figure 9-14. Inspect Adapter Timing Pin .......................35
Figure 9-15. Inspect Hex Head Cap Screw .......................35
Figure 9-16. Pad the vise jaws to protect the End Cap threads. ...........36
Figure 9-17. Secure End Cap for assembly of Tail Assembly .............36
Figure 9-18. Thread Valve Stem into End Cap. ....................36
Figure 9-19. Threaded End of Valve Stem .......................36
Figure 9-20. Attach Adapter to Valve Stem ......................36
Figure 9-21. Tighten the Hose Adapter onto the Valve Stem. ............37
Figure 9-22. Hose Adapter in place on the Valve Stem. ................37
Figure 9-23. Tighten the Hex Head Cap Screw. ....................37
Figure 9-24. Hose Socket on Valve Stem. .......................38
Figure 9-25. Thread the Whip Hose fitting into the Hose Adapter ..........38
Figure 9-26. Tighten Whip Hose securely in the Hose Adapter. ...........38
Figure 9-27.Coupling Clamp Hardware ........................38
Figure 9-28. Clean coupling plug and clamp. .....................39

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LIST OF FIGURES
Figure Page
Figure 9-29. Open Hose Clamp .............................39
Figure 9-30. Secure Whip Hose in Hose Coupling Clamp................39
Figure 9-31. Secure Whip Hose to Coupling. ......................40
Figure 9-32. Components for Final Assembly .....................40
Figure 9-33. Block Body/Anvil for Assembly ......................40
Figure 9-34. Insert Striker into the Body/Anvil. ....................41
Figure 9-35. Prepare Body/Anvil and Tail Assembly. .................41
Figure 9-36. Insert Valve into Striker. .........................41
Figure 9-37.Secure End Cap to Body/Anvil ......................41
Figure 9-38.Tighten End Cap. .............................42
Figure 11-1. Whip Hose Disassembly .........................45
Figure 11-2. Secure Hole-Hog in place. .........................46
Figure 11-3. Loosening Hose Coupling Clamp .....................46
Figure 11-4. Remove Hose from Coupling .......................46
Figure 11-5. Secure Hole-Hog in place. ........................47
Figure 11-6.Coupling Clamp Hardware ........................47
Figure 11-7. Clean coupling plug and clamp. .....................47
Figure 11-8. Open Hose Clamp .............................48
Figure 11-9. Secure Whip Hose in Hose Coupling Clam. ...............48
Figure 11-10. Secure the Hose Coupling to the Whip Hose ..............48
Figure 11-11. Whip Hose disassembly .........................49
Figure 11-12. Secure Hole-Hog in Place. ........................49
Figure 11-13. Hose Adapter, and Whip Hose......................49
Figure 11-14. Remove Whip Hose from the Adapter .................49
Figure 11-15. Secure Hole-Hog in place. ........................50
Figure 11-16. Thread the Whip Hose fitting into the Hose Adapter. .........50
Figure 11-17. Secure Whip Hose onto the Hose Adapter. ...............51
Hole-Hog Troubleshooting Chart ............................53
Figure 13-1. Model 5500 Hole-Hog Complete Assembly ................56
Figure 13-2. Air Line Lubricator Assembly ......................58

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