Auto Crane NEXSTAR III User manual

1
HC-12S
NEXSTAR III
OWNERS MANUAL
Serial No. _______________________________________
Mailing Address:
P.O. Box 580697
Tulsa, OK 74158-0697
Phone: [phone]
Fax: [phone]
http://www.autocrane.com
475000103-0816-A
Physical Address:
4707 N. Mingo Rd.
Tulsa, OK 74117-5904

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3.4 HC-12S NEXSTAR III DECAL LAYOUT, P/N
460179026

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9.1 DRAWINGS AND ASSEMBLIES
HC-12S NEXSTAR III, GENERAL ASSEMBLY P/N:
475000003

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HC-12S NEXSTAR III, GENERAL ASSEMBLY P/N:
475000003

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HC-12S NEXSTAR III PEDESTAL ASSEMBLY P/N:
475200003

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HC-12S NEXSTAR III PEDESTAL ASSEMBLY P/N:
475200003

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HC-12S NEXSTAR III PEDESTAL ASSEMBLY P/N:
475200003

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HC-12S NEXSTAR III PEDESTAL ASSEMBLY P/N:
475200003

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HC-12S NEXSTAR III PEDESTAL ASSEMBLY P/N:
475200003

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HC-12S NEXSTAR III, BOOM ASSEMBLY P/N:
460178100

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HC-12S NEXSTAR III, BOOM ASSEMBLY P/N:
460178100

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HC-12S NEXSTAR III, ROTATION GEARBOX P/N:
160414

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HC-12S NEXSTAR III, ROTATION GEARBOX P/N:
160414
328165

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HC-12S NEXSTAR III, HOIST ASSEMBLY P/N:
123435

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HC-12S NEXSTAR III, HOIST ASSEMBLY P/N:
123435

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HC-12S NEXSTAR III, HOIST ASSEMBLY P/N:
123435

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HC-12S NEXSTAR III, TRAVELING BLOCK
ASSEMBLY P/N: 475000300

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HC-12S NEXSTAR III, MAIN HARNESS P/N:
366823220
18
3
65
7
8
11
7
J1
J2
J3
J4 J19
J5
J6
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J20
J21
J17
J23
J18
J22
CAP
9
13
16
14
8
15
12
10
2
4
3
1
19
19
19
19
19
CAP
13
24
23 25
8
719
17
POWER/ENGINE
7
8
87
19 87
J24
22
21
20
J25
19
78
DIRTY FILTER
ALARM LIGHT
PENDANT CONNECTION
BOOM ANGLE SENSOR
DUMP VALVE
HOIST B UP
HOIST B DOWN
BOOM EXTEND
BOOM RETRACT
BOOM UP
BOOM DOWN
CAN CONNEC TOR
USB CONNECTION
RECIEVER 30 PIN CONNECTION
RECIEVER 18 PIN CONNECTION
DESCRIPTION
J15 ANTI-2 BLOCK
J22
J24
J23
J19
J21
J20
J18
J17
J16
SWING LIMIT SWI TCHES
AUXILIARY
ADDRESS
BOOM PT
CONNEC TOR
J7
J11
J14
J13
J12
J10
J9
J8
J4
J3
J6
J5
J2
J1
SWING CW
HOIST A DOWN
HOIST A UP
SWING CCW
CONNEC TOR ID
J24 ONLY
J25 HORN
HIGHIDLE
AUX
GROUND
POWER
ENG INE S
TA
R
T
ENG INE STOP
6"
78"
96"
56"
48"
32"
24"
36"
15"
12"
MESH LOOM
TAPE GASKET&
SCREW TO CONNECTOR
27"

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HC-12S NEXSTAR III, ELECTRICAL SCHEMATIC
P/N: 366823221
1A2
1A3
1A1
1B3
1B1
1B2
1C3
1C2
1D3
1D2
1E1
1E2
1E3
1F1
1F2
1F3
1C1
1D1
2A2
2A1
2A3
2B2
2B1
2B3
2C2
2C1
2C3
2D2
2D1
2D3
2E2
2E1
2E3
2F2
2F1
2F3
2G2
2G1
2G3
2H2
2H1
2H3
2K1
2K2
2K3
2J1
2J2
2J3
USB+ GRN 1A2
USB- WHT 1A3
CANH1 YEL 1A1
CANL1 GRN 1B3
CANH2 1B1
CANL2 1B2
+5V VREF VIO 1C3
VREF COM GRY 1C2
VBATTERY RED 1D3
COMMON BLK 1D2
ANALOG I-1 BLU 1E1
ANALOG I-2 BLACK 1E2
NOT USED
BLU
ANALOG I-5 BLU 1F2
ANALOG I-6 BLU 1F3
DOUT 1 BLU 1C1
NOT USED
HOIST B
UP
J14
1
2
2E1
2E3
HOIST B DOWN
J13
1
2
2E2
2E3
HOIST A
UP
J12
1
2
2D1
2D3
HOIST A DOWN
J11
1
2
2D2
2D3
BOOM EXTEND
J10
1
2
2C1
2C3
BOOM RETRACT
J9
1
2
2C2
2C3
SWING
CCW
J8
1
2
2B1
2B3
SWING
CW
J7
1
2
2B2
2B3
BOOM
UP
J6
1
2
2A1
2A3
BOOM DOWN
J5
1
2
2A2
2A3
PWM1+ 2A2
PWM1- 2A1
RETURN1 2A3
PWM2+ 2B2
PWM2-
RETURN2
PWM3+ 2C2 PWM3- 2C1
RETURN3 2C3
PWM4+ 2D2
PWM4- 2D1
RETURN4 2D3
RETURN5 2E3
PWM6+ 2F2
PWM6- 2F1
ANTI-2
BLOCK
J15
1
2
1D3
2F3
DUMP
VALVE
J16
1
2
2G1
1D2
SWING LIMIT SWITCHES
J23
1
2
1D3
2H3
3
4
1D3
2G3
1
2
1D3
1A1
3
1D2
4
1B3
5
NOT USED
1
2
1D3
1A1
3
1D2
4
1B3
5
NOT USED
RETURN6 2F3 PWM7+ 2G2 PWM7- 2G1 RETURN7 2G3 PWM8+ 2H2 PWM8- 2H1 RETURN 2H3
VBATTERY 2K1 VBATTERY 2K2 VBATTERY 2K3 PWM COMMON 2J1 PWM COMMON 2J2 PWM COMMON 2J3
2B1 2B3 2E2 2E1
PWM5- PWM5+
D+
GROUND
POWER
D-
1
2
1
2
J4
B
A
C
SENSOR J17
NOT USED BLK
WHT
GRN
1D2 1A3 1A2 1E1 1C2 1C3 1
2
3
GROUND
GRY
VIO
1C3
1F3
1C3
1F2
DIRTY FILTER J22
BOOM PT J21
USB PROGRAMMING J3
J20
1
2
3
4
NOT USED
1D3 1E2
BRN BLK
ENGINE START2F2
ENGINE STOP 2F1
HIGH IDLE 2G2
AUX 2H2
POWER GROUND
CAP
ALARM LIGHT J19
1
2
1D2
2H1
3
1C1
4
1D3
POWER/ ENGINE
J18
ADDRESS
CONNECTOR
BLUE
ORANGE
WHITE
GREEN
RED
BLACK
CAP
1
2
CAP
1
2
BOOM DOWN
BOOM UP
CURRENT MON PWM1
SWING CW
SWING CCW
CURRENT MON PWM2
BOOM RETRACT BOOM EXTEND
CURRENT MON PWM3
HOIST A DOWN
HOIST A UP
HOIST A RETURN
HOIST 5 RETURN
ENGINE START
ENGINE STOP ANTI-2 BLOCK RETURN HIGH IDLE DUMP SOLENOID SWING CW STOP
AUX 90% LOAD A
LARM
SWING CCW STOP BAT FUSED BAT FUSED BAT FUSED COM COM COM
HOIST B UP HOIST B DOWN
CONN 2
J2
PROGRAMMING
PROGRAMMING
SENSOR SUPPLY VOLTAGE
SENSOR RETURN
+V BAT FROM IGNITION
-V BAT
PRESSURE TRANBOOM
DIRTY FILTER
ADDRESS TAG 1
ADDRESS TAG 2
ALARM LOAD 100%
CONN 1
J1
SPARE AUXILIARY
ANALOG I-3 ANALOG I-4
ESTOP
J24
2
1
BLU BLU
BLU BLU BLU BLU BLU BLU BLU BLU BLU BLU BLU BLU BLU BLU BLU
BLUE
ORANGE
BLU
WHITE
BLU BLU
GREEN
BLU BLU RED RED RED BLACK BLACK BLACK
HORN J25
2 +
1D2
1C1
1 -
NOTE:
1. ALL JUMPERS TO BE 12" FROM CONNEC TORS TO J1 & J2.
2. ALL WIRES TO BE 18 G AUGE GXL UNLE SS SPECIFIE D.
3. LABEL ALL PLUGS PER FUNCTION IDENTIFIC ATION.
LABELTYP.
ALLWIRES
LABELTYP
ALLWIRES
J5 BOOM DOWN
J24
J14
J15
J19
J22
J23
J20
J21
J17
J18
J16
J10
J12
J13
J11
J7
J8
J9
J6
AUXILIARY
ANTI-2 BLOCK
HOIST B UP
SWING LIMIT SWITCHES
DUMP VALVE
BOOM ANGLE SENSOR
PENDANT CONNECTION
ALARM LIGHT
DIRTY FILTER
BOOM PT
ADDRESS
SWING CCW
HOIST A UP
HOIST A DOWN
SWING CW
BOOM UP
BOOM RETRACT
BOOM EXTEND
HOIST B DOWN
CONNECTOR
J3
J4
WIRING DETAIL
FUNCTION
USB CONNECTION
CAN CONNECTOR
HORN
POWER/ENGINE
PWR/ENG
J25
NOTE: REFERENCE P/N 366823220
FOR WIRING DE TAILS

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HC-12S NEXSTAR III, HYDRUALIC CONTROL P/N:
480989251