allen TRTP75 Guide

SAFETY &
OPERATIONS MANUAL
Manual Part #: 075707 | Revision: -
Language: English | Original Instructions
TRIPLE ROLLER TUBE PAVERS
TRTP75

This manual, or a copy of it, must be kept with the machine at all times.
There is a manual storage container located on the machine for your
convenience.

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General
Information
Safety and Operations MANUAL
This manual covers the Triple Roller Tube Paver (TRTP) models listed below:
[A] part numbers are the base build of the 75 TRTP with no options. [B] part numbers add the scraper option to the 75
TRTP and [C] part numbers add the scraper and water spray system option to the 75 TRTP.
[A] Part No. Description
073956 ASSY, 14’ 75 TRTP
073957 ASSY, 16’ 75 TRTP
073700 ASSY, 18’ 75 TRTP
073949 ASSY, 20’ 75 TRTP
073950 ASSY, 22’ 75 TRTP
073951 ASSY, 24’ 75 TRTP
[B] Part No. Description
074783 ASSY, 14’ 75 TRTP SCRAPER OPTION
074784 ASSY, 16’ 75 TRTP SCRAPER OPTION
074785 ASSY, 18’ 75 TRTP SCRAPER OPTION
074786 ASSY, 20’ 75 TRTP SCRAPER OPTION
074787 ASSY, 22’ 75 TRTP SCRAPER OPTION
074788 ASSY, 24’ 75 TRTP SCRAPER OPTION
[C] Part No. Description
074974 ASSY, 14’ 75 TRTP SCRAPER & WATER SPRAY OPTION
074975 ASSY, 16’ 75 TRTP SCRAPER & WATER SPRAY OPTION
074976 ASSY, 18’ 75 TRTP SCRAPER & WATER SPRAY OPTION
074977 ASSY, 20’ 75 TRTP SCRAPER & WATER SPRAY OPTION
074978 ASSY, 22’ 75 TRTP SCRAPER & WATER SPRAY OPTION
074979 ASSY, 24’ 75 TRTP SCRAPER & WATER SPRAY OPTION
Optional Feature: Steering Leg Part Number 073724
TRIPLE ROLLER TUBE PAVER
Copyright © 2021 Allen Engineering Corporation
All rights reserved
All information, specifications, and illustrations in this manual are subject to change without notice and are based on
the latest information at the time of publication. No part of this manual may be reproduced or transmitted in any form or
by any means, electronics or mechanical, for any purpose, without the express written permission of Allen Engineering
Corporation (AEC). AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this
manual.
Printed in U.S.A.

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Table of Contents
Sect No. Title Page
General Information .........................................................................................4
Table of Contents ....................................................................................................................4
Table of Contents Continued....................................................................................................5
Limited Warranty.....................................................................................................................6
Information Contained in this Manual ......................................................................................7
Dealer Information...................................................................................................................8
Ordering Parts.........................................................................................................................9
Model Number / Serial Number Codes.....................................................................................10
Unit Identication ....................................................................................................................11
Technical Specications ..........................................................................................................12
Machine Dimensions...............................................................................................................13
Engine Specications ..............................................................................................................14
CE Declaration ........................................................................................................................15
Sound & Vibration Testing........................................................................................................16
1 SAFETY..............................................................................................................17
Federal / State Warning Regulations ........................................................................................18
Manual Tag Safety Detail.........................................................................................................19
Spark Arrestor Notice ..............................................................................................................20
Operating Safety .....................................................................................................................21
Engine Safety..........................................................................................................................23
Service Safety .........................................................................................................................24
Lifting Safety...........................................................................................................................25
Transportation - Trailer Safety..................................................................................................27
2 OPERATION........................................................................................................28
Introduction to Triple Roller Tube Paver 75 29
Start-up Procedure 30
75 TRTP - Operator Controls 31
75 TRTP Operation 32
Finish Tube Adjustment 34

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General
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Table of Contents Continued
Sect No. Title Page
3 SERVICE ............................................................................................................35
Troubleshooting.......................................................................................................................36
Troubleshooting Continued & Filters ........................................................................................37
Periodic Maintenance Schedule...............................................................................................38
Tube Changing Procedure........................................................................................................39
Roller Tube Bearings................................................................................................................40
Cleaning Procedure .................................................................................................................41
Battery - Jump Start................................................................................................................42
Accessories.............................................................................................................................44
Parts Manual...........................................................................................................................45
Revision Detail ........................................................................................................................46

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General
Information
Limited Warranty
Allen Engineering Corporation (“Allen”) warrants its products to be free of defects in material or workmanship for:
TWO YEARS FROM END USER’S DATE OF PURCHASE
Warranty period begins on the date of purchase by the End User of the product. All warranty is based on the following limited
warranty terms and conditions, including the disclaimer of implied warranties and consequential damages.
1. Allen’s obligation and liability under this warranty is limited to repairing or replacing parts if, after Allen’s inspection, there is
determined to be a defect in material or workmanship. Allen reserves the choice to repair or replace.
2. If Allen chooses to replace the part, it will be at no cost to the customer and will be made available to the Allen Distributor,
Dealer, or Rental Center from whom the End User purchased the product.
3. Replacement or repair parts, installed in the product, are warranted only for the remainder of warranty period of the product
as though they were the original parts.
4. Allen does not warranty engines or batteries. Engine warranty claims should be made directly to an authorized factory ser-
vice center for the particular engine manufacturer. Batteries are not warranted due to unknown treatment during transport,
etc, and any battery claims should be directed to the battery manufacturer.
5. Allen’s warranty does not cover the normal maintenance of products or its components (such as engine tuneups and oil &
lter changes). The warranty also does not cover normal wear and tear items (such as belts and consumables).
6. Allen’s warranty will be void if it is determined that the defect resulted from operator abuse, failure to perform normal main-
tenance on the product, modication to product, alterations or repairs made to the product without the written approval of
Allen. Allen specically excludes from warranty any damage to any trowels resulting from an impact to the rotors.
7. Impact damage to gear boxes is not covered under the Allen warranty and is deemed customer abuse.
8. Allen will pay shop labor on warranty items at the Allen Shop Labor Rate in existence on the date of the warranty claim.An Al-
len labor chart will determine the time allowed to complete a repair and will govern the shop labor hours that will be allowed.
9. Allen will pay freight on warranty replacement parts at worldwide standard ground rates. No warranty replacement parts will
be shipped air freight at the expense of Allen. Allen only pays outbound freight charges when sending warranty replacement
parts to the customer via ground service. Allen does not pay any inbound freight. However, if Allen determines this to be a
warranted item, only then will Allen reimburse the customer for inbound freight at standard ground rates.
10. ALLEN ENGINEERING CORPORATION’S WARRANTY POLICY WILL NOT COVER THE FOLLOWING: TAXES; SHOP SUPPLIES; EN-
VIRONMENTAL SURCHARGES; AIR FREIGHT; TRAVEL TIME; LOSS OF TIME; INCONVENIENCE; LOSS OF RENTAL REVENUE;
RENTAL COSTS OF EQUIPMENT USED TO REPLACE THE PRODUCT BEING REPAIRED; LOSS OF USE OF THE PRODUCT; COM-
MERCIAL LOSS; OR ANY OTHER CHARGES WHATSOEVER OR ANY LIABILITIES FOR DIRECT, INCIDENTAL, OR CONSEQUENTIAL
DAMAGE OR DELAY.
11. ALLEN ENGINEERING CORPORATION MAKES NO OTHER WARRANTY, EXPRESSED OR IMPLIED. THIS LIMITED WARRANTY IS IN
LIEU OF THE WARRANTY OF MERCHANTABILITY AND FITNESS. THERE ARE NO OTHER WARRANTIES THAT EXTEND BEYOND
THE DESCRIPTION ON THIS DOCUMENT.
12. No Allen employee or representative is authorized to change this warranty in any way or grant any other warranty unless
such change is made in writing and signed by an ofcer of Allen Engineering Corporation.

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General
Information
Information Contained in this Manual
This manual provides information and procedures to safely operate and maintain the Allen Machine.
For your own safety and protection from personal injury, carefully read, understand, and observe the
safety instructions described in this manual. Keep this manual or a copy of it with the machine at all
times.
Always operate this machine in accordance with the instructions described in this manual. A well
maintained piece of equipment will provide many years of trouble free operation.
This manual is divided into the following sections:
SECTION 1
SAFETY
SECTION 2
OPERATIONS
SECTION 3
SERVICE
Complete any warranty requirements as specified by the engine manufacturer in their instructions
found inside the manual box located under the operator platform on the motor side of the machine.
Your engine is not manufactured by Allen Engineering Corporation, Inc, and therefore is not covered
under Allen Engineering Corporation, Inc warranty.
Your engine manufacturer should be contacted if you wish to purchase a parts manual or a repair
manual for your engine.
Refer to enclosed Owner’s engine manual for complete O&M instructions. See your battery
manufacturer for battery warranty.

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General
Information
Dealer Information
Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts.
Always contact the Allen Dealer who sold you this machine for Allen Certified repairs and replacement
parts.
Place Allen Dealer information below for future reference.
Dealer Name:
Phone #: ( ) - -
Address:
City: State: Zip:
Salesman: Mobile Phone:
Additional Comments:

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General
Information
Ordering Parts
The Parts and Decals manual contains illustrated parts lists for help in ordering replacement parts
for your machine. Follow the instructions below when ordering parts to insure prompt and accurate
delivery:
1. All orders for service parts must include the serial number for the machine. Shipment will be
delayed if this information is not available.
2. Include correct description and part number from the PARTS & DECALS manual.
3. Specify exact shipping instructions, including the preferred routing and complete destination
address.
4. DO NOT return parts to AEC without receiving written authorization from AEC. All authorized
returns must be shipped pre-paid.
5. When placing an order, please contact the AEC dealer nearest you.
ALL INFORMATION, SPECIFICATIONS, AND ILLUSTRATIONS IN THIS MANUAL ARE
SUBJECT TO CHANGE WITHOUT NOTICE AND ARE BASED ON THE LATEST
INFORMATION AT THE TIME OF PUBLICATION.

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General
Information
Model Number / Serial Number Codes
Serial Number
The serial number found on the identification plate is a ten digit format. The model number
identifies your machine and will ensure that you receive the correct replacement parts.
T75 02 13 001
Production Sequence
Model Number
TRTP 75
MODEL
Year Manufactured
Month Manufactured
Series/Model
SERIES
Manufacturer’s Codes:
When ordering parts or requesting service information, you will always be asked to specify the model
and serial numbers of the machine. The legends below specifically defines each significant character
or group of characters of the Model Number and Serial Number codes.

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General
Information
Unit Identication
Model Number:
Serial Number:
Date Purchased:
Purchased From:
Unit Identification Plate Location:
An identification plate listing the model number and the serial number is attached to each unit and is
located on the top left side of the operator end handle. The serial number plate is shown below. This
plate should not be removed at any time.
Please record the information found on this plate below so it will be available should the identification
plate become lost or damaged. When ordering parts or requesting service information, you will always
be asked to specify the model and serial numbers of the machine.
FILL IN FOR FUTURE REFERENCE

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General
Information
Technical Specications
Measurements in this manual are in U.S. units and their customary metric units (i.e., metric units
contained within brackets [cm]). The machine RIGHT-HAND and LEFT-HAND sides are determined by the
operator’s POV when standing on the machine’s operator platform.
Engine, Power Unit
• Honda iGX700, V-Twin Air Cooled, 4 Stroke OHV
Machine Dimensions
• Length: the tube length plus 35.18” [89.35 cm] or 2’ 11.18” or roughly 3’. With a 14’ tube the
length of the machine is approximately 16’ 11.18” or 17’.
• Tube lengths are available in 2’ [0.61 m] increments starting at 14’ [4.3 m] to 24’ [7.31 m]
• Width: 52” [132.08 cm]
• Height: 53.89” [136.8 cm]
Features
• Hydraulic Oil Tank: 10 Gallon [37.85 L]
• Fuel Tank: 7 Gallon [26.50 L]
• Weight, in 2’ increments from 14’-24’ the weight of the machine with no options is
approximately [1990 lb, 2230 lb, 2381 lb, 2510 lb, 2626 lb, 2762 lb]
[903 kg, 1012 kg, 1080 kg, 1139 kg, 1191 kg, 1253 kg]
• The weight of the machine will vary depending on the tube length and optional accessories
• Scraper option
• Scraper and Water Spray option
• Steering Leg option
Roller Tubes
• Diameter: 6-5/8” [16.83 cm] Pipe, or 8” [20.32 cm] Pipe
• Wall Thickness: 6” tube 0.28” [7.11 mm], 8” tube 0.323” [8.20 mm]
• Tube weight per foot (estimated): 6” tube 20.1 lb [9.12 kg], 8” tube 29.1 lb [13.20 kg]

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General
Information
Machine Dimensions
53.89
TUBE LENGTH
205.12
11.50 23.68
52.00
14’ SETUP SHOWN

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General
Information
Engine Specications
Engine Information
The 75 Triple Roller Tube Paver is equipped with a 22 HP Honda gasoline engine. Refer to the
applicable engine OEM Owner’s manual for specific instructions regarding engine operation. This
manual is included with the paver at the time of shipping from AEC.
Engine Features:
Model Number: .......................................................................................................................... IGX700
Fuel Type.................................................................................................................................. Gasoline
Net Power @3600 RPM hp (kW)........................................................................................... 22.1 (16.5)
Displacement cu in (cc) ....................................................................................................... 41.97 (688)
Bore in (mm) ........................................................................................................................... 3.07 (78)
Stroke in (mm)......................................................................................................................... 2.83 (72)
Net Torque @ 2500 RPM lbs ft (Nm) ....................................................................................35.6 (48.3)
Compression Ratio......................................................................................................................... 9.3:1
Dry Weight lbs (kg) ............................................................................................................. 103.8 (47.1)
Oil Capacity U.S. quarts (L) .......................................................................................................2.0 (1.9)
Lubrication ........................................................................................................................ Full pressure
Dimensions L x W x H in.............................................................................................. 16.9 x 19 x 17.2

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General
Information
CE Declaration
PENDING CE DECLARATION AT THIS TIME.

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General
Information
Sound Pressure Level Information:
Sound pressure is “A” weighted . Measured at the operators ear position while the paver is operating
at full throttle in a manner most often experienced in “normal ” circumstances. Sound pressure may
vary depending upon the environment. Hearing protection is always recommended.
Vibration Level Information:
The vibration level indicated is the maximum RMS (Root Mean Square) velocity value obtained at the
handle while operating the paver in a manner most often experienced in “normal ” circumstances.
Values were obtained from all three axes of motion. The values shown represent the maximum RMS
value from these measurements.
Summary Data Of Sound And Vibration Testing for CE Marking
Test
Machine
Engine
Type
Distant
Sound
Press
Operator
Ear SPL
Sound
Power Level
Seat
Vibration
Overall
Foot
Vibration
Overall
Hand
Vibration
Maximum
TRTP75 Honda
22.1 hp TBD TBD TBD TBD TBD TBD
This information was acquired from extensive sound and vibration analysis tests conducted at
Allen Engineering Corporation test facilities.
Sound & Vibration Testing

SECTION 1
SAFETY
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SECTION 1: SAFETY

SECTION 1
SAFETY
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Federal / State Warning Regulations
CALIFORNIA PROPOSITION 65 WARNING
Gasoline engine exhaust from this product contains chemicals known to the
State of California to cause cancer, birth defects and other reproductive harm.
RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and
other materials can generate dust, mists and fumes con-
taining chemicals known to cause serious or fatal injury or
illness, such as respiratory disease, cancer, birth defects or
other reproductive harm.
SILICOSIS WARNING
Grinding/cutting/drilling of masonry, concrete, metal and
other materials with silica in their composition may give off
dust or mists containing crystalline silica.

SECTION 1
SAFETY
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Manual Tag Safety Detail
Safety-Alert Signs
This manual contains Safety-Alert Signs, as defined below, which must be followed to reduce the
possibility of improper service damage to the equipment or personal injury. Read and follow all Safety-
Alert Signs included in this manual.
NOTE defines an operating procedure, condition, etc. which is essential to
highlight that contains useful or important information.
EMERGENCY is used for the identification of safety equipment, first aid, or
emergency egress locations.
NOTICE used to convey safety information on labels and signs.
CAUTION is indicative of a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury.
WARNING Indicative of a potentially hazardous situations that could result in
death or serious injury
DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.

SECTION 1
SAFETY
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Spark Arrestor Notice
Some states require that in certain locations arrestors be used on internal combustion engines. A spark
arrester is a device designed to prevent the discharge of spark or flames from the engine exhaust. It
is often required when operating equipment on forested land to prevent the risk of fires. Consult the
engine distributor or local authorities and make sure that you comply with regulations regarding spark
arrestors.
Potential hazards associated with the operation
of this equipment will be referenced with
hazard symbols which may appear throughout
this manual in conjunction with safety notes.