stellar labs 14528 User manual

Model 14528
Telescopic Crane
Owner’s Manual
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: [phone]
www.stellarindustries.com
Subject to Change without Notication.
© 2015 Stellar Industries, Inc. Last Revision: 04/08/15
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
®
TM
Plus

Page ii | Stellar®14528 Telescopic Crane Owner’s Manual
Model 14528 Manual Revisions
Date of Revsion Section Revised Description of Revision
MODELNO.SERIAL NO.
DATE
MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC.
PNC5942
®
PATENTINFORMATION
http://www.stellarindustries.com/ip
MODEL NO.SERIAL NO.
DATE
MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC.
PN C5942
®
PATENT INFORMATION
http://www.stellarindustries.com/ip
Serial Tag
Location

Stellar®14528 Telescopic Crane Owner’s Manual | Page iii
Table of Contents
Introduction ........................................................................................ iv
Chapter 1 - Specications.....................................................................1
Model 14528 Specications ...............................................................1
Capacity Chart - Decal PN 53567 ....................................................2
Chapter 2 - Installation ..........................................................................3
General Installation .............................................................................3
Installer Notice ...................................................................................3
Torque Data Chart ............................................................................4
Installation Overview ........................................................................5
Control Kit - PN 75904 .........................................................................6
Hydraulic Kit - PN 57573 ......................................................................7
Valve Bank - PN 57572 ........................................................................8
Hydraulic Installation...........................................................................9
Winch Case Drain Installation ..........................................................10
Hydraulic System ...............................................................................11
Stability Procedure ............................................................................12
Crane Load Level Indicator .............................................................13
Decal Kit - PN 55124 ..........................................................................14
Chapter 3 - Assembly Drawings .........................................................15
Base Assembly - PN 26205 ................................................................15
Mast Assembly - PN 74653 ................................................................16
Main Boom Assembly - PN 75845 ....................................................17
Extension Boom Assembly - PN 75846 .............................................18
Main Cylinder Assembly - PN 74655 ................................................19
Extension Cylinder Assembly - PN 26756 .........................................20
Cable & Hook Assembly - PN 56274 ...............................................21

Page iv | Stellar®14528 Telescopic Crane Owner’s Manual
Introduction
A copy of this manual is provided with every crane and can be found in the hard plastic
manual case that is installed on the chassis. A copy of this manual shall remain with the
crane at all times.
Throughout the manual, three signal words will be used to bring attention to important
items:
A NOTICE signal word indicates a practice not related to physical injury.
A WARNING signal word indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
A DANGER signal word indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Information contained within this manual does not cover operation, maintenance, or
troubleshooting. Please refer to the General Light Duty Crane Manual for details on these
items.
This manual is not binding. Stellar Industries, Inc. reserves the right to change, at any
time, any or all of the items, components, and parts deemed necessary for product
improvement or commercial/production purposes. This right is kept with no requirement or
obligation for immediate mandatory updating of this manual.
In closing:
If more information is required or technical assistance is needed, or if you feel that any
part of this manual is unclear or incorrect, please contact the Stellar Customer Service
Department by phone at 800-321-3741 or email at [email protected].
WARNING
NOTICE
DANGER
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information [email protected]
Order Parts [email protected]
Warranty Information [email protected]

Stellar®14528 Telescopic Crane Owner’s Manual | Page 1
Crane Rating: 82,600 ft-lbs (11.42 TM)
Standard Boom Length: 13’ (3.96 m) from CL of crane
Boom Extension: 1st stage: Hydraulic 90” (228.6 cm)
2nd stage: Hydraulic 90” (228.6 cm)
Maximum Horizontal Reach: 28’ (8.53 m) from CL of crane
Maximum Vertical Lift: 29’ 4” (8.94 m) from crane base
Boom Elevation: -5 to +80 degrees
Stowed Height: 43” (102.9 cm)
(crane only)
Mounting Space Required: 25” x 22” (63.5 x 55.9 cm)
Approximate Crane Weight: 3100 lbs (1406 kg)
Controls: Radio control standard for all functions.
Winch Specications
Rope Diameter: 1/2” (1.27 cm)
Line pull speed: 60 ft/min (18.29 m/min)
Max. single part line: 7000 lbs (3175 kg)
Max. double part line: 14,000 lbs (46,350 kg)
Rotation: 400 degree power
(worm gear)
Lifting Capacities: 14,000 lbs @ 5’ (6350 kg @ 1.52 m)**
2950 lbs @ 28’ (1335 kg @ 8.54 m)**
Power Supply Required: PTO & Pump
(12 gpm @ 2600 psi)
(45.4 lpm @ 180 bar)
*Crane rating in Boost Mode. Normal crane rating is 70,000 ft-lbs (9.68 ton-m).
**Maximum capacities in Boost Mode
Chapter 1 - Specications
Model 14528 Specications

Page 2 | Stellar®14528 Telescopic Crane Owner’s Manual
Reach in Feet/Meters
Capacity in Pounds/Kilograms
Weight of load handling devices are
part of the load lifted and must be
deducted from the capacity.
PN 53567
Maximum 1 - part line capacity is
7000lbs (3175kg). For greater
loads, use 2 - part line.
14000 lbs
6350 kg
14000 lbs
6350 kg
14000 lbs
6350 kg
0'
0 m
3'
.914m
6'
1.83 m
9'
2.74 m
13'
3.96 m
28'
8.53 m
20'6”
6.25 m
12'
3.66 m
3'
.914
6'
1.83 m
9'
2.74 m
15'
4.57 m
18'
5.49 m
21'
6.40 m
24'
7.01 m
27'
8.23 m
29' 4”
8.94 m
15º
30º
80º
75º
60º
45º
5375 lbs
2440 kg
5475 lbs
2485 kg
3400 lbs
1545 kg
2500 lbs
1135 kg
3500 lbs
1590 kg
4130 lbs
1870 kg
2950 lbs
1335 kg
3330 lbs
1510 kg
4010 lbs
1815 kg
5515 lbs
2500 kg
9525 lbs
4320 kg
12980 lbs
5885 kg
12270 lbs
5565 kg
7345 lbs
3330 kg
5395 lbs
2445 kg
11030 lbs
5000 kg
8285 lbs
3755 kg
7020 lbs
3180 kg
6460 lbs
2930 kg
6345 lbs
2875 kg
4010 lbs
1815 kg
2950 lbs
1335 kg
4510 lbs
2045 kg
3825 lbs
1735 kg
5950 lbs
2700 kg
2500 lbs
1155 kg
2825 lbs
1280 kg
7025 lbs
3185 kg
9350 lbs
4240 kg
10400 lbs
4720 kg
6225 lbs
2825 kg
4575 lbs
2075 kg
3400 lbs
1545 kg
4675 lbs
2120 kg
8075 lbs
3660 kg
11000 lbs
4990 kg
Boost
(If Equipped)
Standard
Capacity Chart - Decal PN 53567

Stellar®14528 Telescopic Crane Owner’s Manual | Page 3
Installer Notice
According to Federal Law (49 cfr part 571), each nal-stage manufacturer shall complete
the vehicle in such a manner that it conforms to the standards in effect on the date of
manufacture of the incomplete vehicle, the date of nal completion, or a date between
those two dates. This requirement shall, however, be superseded by any conicting
provisions of a standard that applies by its terms to vehicles manufactured in two or more
stages.
Therefore, the installer of Stellar®Cranes and Bodies is considered one of the manufacturers
of the vehicle. As such a manufacturer, the installer is responsible for compliance with all
applicable federal and state regulations. They are required to certify that the vehicle is in
compliance with the Federal Motor Vehicle Safety Standards and other regulations issued
under the National Trafc and Motor Vehicle Safety Act.
Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-
999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full
text of Code of Federal Regulations.
Chapter 2 - Installation
General Installation
This chapter is designed to serve as a general guide for the installation of a Stellar 14528
Crane on a Stellar Service Body. Each installation is considered unique so certain portions
of this chapter may or may not apply to your direct application. If a question should arise
during the installation process, please contact Stellar Customer Service at [phone].
This crane is designed for use with a Stellar Service Body installed on a vehicle that meets
the minimum chassis requirements of the crane. It is the installer’s responsibility to assure
that the crane is mounted on a platform that will support the maximum crane rating of this
crane.
Do not install this crane on a body not capable of handling the loads
imposed on it. Failure to do so may result in serious injury or death.
When installing welder units to the service bodies, it is highly
recommended that a surge protector is installed on the chassis batteries to protect the
crane radio receiver, wiring and other electronic devices from an unexpected electrical
spike or surge. Failure to do so could result in extensive damage to the service body and
crane electrical circuit.
WARNING
NOTICE

Page 4 | Stellar®14528 Telescopic Crane Owner’s Manual
When using the torque data in the
chart, the following rules should be
observed:
• Bolt manufacturer’s particular
specications should be consulted
when provided.
• Flat washers of equal strength
must be used.
• All torque measurements are
given in foot-pounds. To convert
to inch-pounds, multiply by 12.
• Torque values specied are for
bolts with residual oils or no special
lubricants applied. If special
lubricants of high stress ability,
such as Never-Seez compound
graphite and oil, molybdenum
disulphite, colloidal copper or white lead are applied, multiply the torque values in the
charts by the factor .90. The use of Loctite does not affect the torque values listed above.
• Torque values for socket-head capscrews are the same as for Grade 8 capscrews.
• Do not use these values if a different torque value or tightening procedure is given for
a specic application. Torque values listed are for general use only. Check tightness of
fasteners periodically.
• Shear bolts are designed to fail under predetermined loads. Always replace shear bolts
with identical grade.
• Fasteners should be replaced with the same or higher grade. If higher grade fasteners
are used, these should only be tightened to the strength of the original.
• Tighten plastic insert or crimped steel-type lock nuts to approximately 110 percent of the
dry torque values shown in the chart below, applied to the nut, not to the bolt head.
Tighten toothed or serrated-type lock nuts to the full torque value. Note: “Lubricated”
means coated with a lubricant such as engine oil, or fasteners with phosphate and oil
coatings. “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts
to approximately 80% of dry bolts.
Size Bolt DIA Plain Plated Plain Plated Plated
(DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb)
5/16-18 0.3125 17 13 25 18 22
3/8-16 0.3750 31 23 44 33 39
7/16-14 0.4375 49 37 70 52 63
1/2-13 0.5000 75 57 105 80 96
9/16-12 0.5625 110 82 155 115 139
5/8-11 0.6250 150 115 220 160 192
3/4-10 0.7500 265 200 375 280 340
7/8-9 0.8750 395 295 605 455 549
1-8 1.000 590 445 910 680 823
1 1/8-7 1.1250 795 595 1290 965 1167
1 1/4-7 1.2500 1120 840 1815 1360 1646
1 3/8-6 1.3750 1470 1100 2380 1780 2158
1 1/2-6 1.500 1950 1460 3160 2370 2865
GRADE 5 GRADE 8 GRADE 9
Torque Data Chart

Stellar®14528 Telescopic Crane Owner’s Manual | Page 5
1. Determine that the mounting location for the 14528 crane is at least 25” x 22” (63.5 x
55.9 cm).
2. Use the detail below to drill 1.31” diameter holes into the mounting plate. Run tap on the
threads of the base to be sure they are clean.
3. Use a crane or lifting device capable of lifting the weight of the Stellar® Crane. The
Stellar 14528 weighs approximately 3100 lbs (1406 kg). Note: cranes are shipped
with rotation positioned at 200 degrees of 400 degree system. This will allow for easy
installation of the crane and permanent connection of all hydraulic and electrical
components prior to repositioning into the crane saddle.
4. Connect straps or chain from the lifting device to the lifting rings on the 14528.
5. Use eight (8) 3.5” x 1.25” #8 bolts and eight (8) #8 at washers.
6. Install a washer on each bolt.
7. Apply Loctite Thread locker #277 to the bolts.
8. Using the lifting device, lower the 14528 just above the crane compartment and start the
bolts. Have someone assist in leveling the crane. Note: the rotation motor should be to
the door side of crane compartment and the boom should be extended back over the
rear bumper.
9. Secure the crane using the mounting hardware provided (see the detail below). Note:
longer or shorter cap screws may be required – recommended thread engagement into
crane base is 1.75” – use grade 8, zinc plated cap screws only.
10. Torque the cap screws to 1360 ft-lbs.
11. Remove supporting crane.
12. Hook-up hydraulics and electrical using the schematics provided in this chapter.
Installation Overview

Page 6 | Stellar®14528 Telescopic Crane Owner’s Manual
PN 75904
RECEIVER - RADIO (PART OF 1)
RADIO CONTROLLER ASSEMBLY
VALVE CONTROL MODULE (PART OF 1)
TRANSMITTER - RADIO (PART OF 1)
INCLINOMETER
5
A2B
SWITCH
CORD REEL
POWER
CTRL OUTPUT
GROUND
ENG START
ENG STOP
CPRSR ON/OFF
SPEED CTRL
EXTENSION SENSOR
WIRE HARNESS CRANE CDT PLUS
4
CHASSIS CAN BUSE LINK
CAN BUS
OPTION 1
DOCKING STATION RADIO TRANSMITTER
CTRL PWR JUMPER
3
INCLINOMETER 60 DEG PENNY AND GILES
SWITCH LIMIT E1161-B9111-6C
CORD REEL ASM 28/30 FT CRANE
SENSOR TAPE POSITION 6M CANOPEN
TRANSDUCER PRESSURE 5000 PSI
8
9
10
11
CABLE ASM BACKUP CDTPLUS MOD
E
FB
D
ECA
F A C D B
PD2
PD1
121 2 1 2 1 2
12121 2
1 2 12
A
B
2
MAIN CYL
MANIFOLD
PD1
PD2
BASE ENDROD
END
7
21
12
OPTION 2
GROUND
IGN PWR SUPPLY
ROTROT
PROPORTIONAL
CW CCW
VALVE
MAIN
DOWN
EXT.
RETRACT
MAIN
UP
EXTEND
WINCH
DOWN
WINCH
UP
EXT
6
DOCKING STATION
#1 / BLK SUPPLY (-)
#2 / RED SUPPLY (+) 12V/24V #3 / GRN ALARM DISABLE GND INPUT
WHT OPTION OUTPUT
TRANSMITTER
RECEIVER
VCM
BATTERY RECHRG CDT PLUS (PART OF 1)
Control Kit - PN 75904

Stellar®14528 Telescopic Crane Owner’s Manual | Page 7
PN 57573
Hydraulic Kit - PN 57573

Page 8 | Stellar®14528 Telescopic Crane Owner’s Manual
PN 57572
2
1
3
54
6
HYDRAULIC SCHEMATIC
161059 VALVE RELIEF 14528 D031
261060 VALVE FLOW CTRL 14528 D031
361061 COIL FLOW CTRL 14528 D031
461062 VALVE TA NDEM 14528 D033
130D82541NEPOEVLAV360165
830D82541EVLAVLIOC460166
PLG
2600 PSI
B4 A4 B3 A3 B2 A2 B1 A1
G
P
T
LS
1/4 NPT
Valve Bank - PN 57572

Stellar®14528 Telescopic Crane Owner’s Manual | Page 9
1. After mounting, locate the pressure and return
lines. Note: Pressure line is 1/2” hose; Winch
Case Drain Line is 3/8” hose; Return line is 3/4”
hose; Optional Load Sense Line is 1/4” hose.
Hoses are terminated using swivel fittings.
2. Install hydraulic lines per diagram below. See
next page for Case Drain Installation. Note:
Stabilizer valve supplies oil to crane using the
Power Beyond feature.
3. Install hydraulic reservoir with return filter. Attach
pump pressure line to valve, return link to tank.
4. Fill system with hydraulic oil (See Stellar®
Lubrication Recommendations for fluid details).
Winch Case Drain (Blue)
3/8” Line
Stabilizer Functions
Stabilizer Functions
Typical Stabilizer Valve
with Power Beyond Capabilities
Optional Load Sense
1/4” Line
Return
3/4” Line
Pressure
1/2” Line
Hydraulic Installation

Page 10 | Stellar®14528 Telescopic Crane Owner’s Manual
Installing the winch case drain
1. The winch case drain must run directly to the reservoir to ensure no back pressure in the line.
2. Use 3/8” hydraulic hose and fittings rated for a minimum of 300 psi.
3.
4. Attach one end of the winch case drain to 3/8 swivel fitting located in step 3.
5. Route the winch case drain hose directly to the reservoir.
6. Connect the second end of the winch case drain to unshared fitting on the top of the reservoir as
shown in Fig 2.
Fig.1 Fig. 2
Locate the winch case drain line at the bottom of the crane base as shown in Fig. 1 (Blue Hose).
Note: Both the main pressure and winch case drane line use a 3/8” swivel fitting. Verify the winch
case drain is attached to the hose that is connected to the winch motor.
Winch Case Drain (Blue)
3/8” Line
Optional Load Sense
1/4” Line
Return
3/4” Line
Pressure
1/2” Line
Winch Case Drain Installation

Stellar®14528 Telescopic Crane Owner’s Manual | Page 11
PLG
2600 PSI
B4 A4 B3 A3 B2 A2 B1 A1
G
P
T
LS
1/4 NPT
Hydraulic System

Page 12 | Stellar®14528 Telescopic Crane Owner’s Manual
Denition of Stability for the Stellar Telescopic Crane Products:
A truck is stable until the load cannot be lifted off the ground with the winch, without
tipping over the truck. Every Stellar crane installed must be tested for stability to determine
the actual load capacity of the nal truck package. The actual test data must be
recorded and supplied with the truck at the time of in-service and should be kept with
the truck at all times. The following procedure will test the truck package for stability and
will provide a stability capacity chart. The load limit information shown on the stability
capacity chart is formulated on 85% tipping.
Set Up:
1. Locate the truck on a test course in position for loading and engage travel brakes.
2. Set stabilizers so that they make contact with rm, level footing.
3. Operate the crane under partial load to assure operator prociency and proper
machine function.
4. Put the radio into Stability Test Mode:
A. Push the bottom four switches up and hold until all lights come on (approximately
5 seconds.)
B. At this point,the crane will have enough capacity to handle the weight for the
stability test.
C. The radio will timeout of stability mode after 30 minutes or when the E-Stop button
is pushed.
Note: The radio can only be put into stability mode ve times. After that, the radio would
have to be returned to Stellar to be reprogrammed to allow additional stability testing. All
other radio functions will work properly even if stability mode is not available.
Stability Procedure

Stellar®14528 Telescopic Crane Owner’s Manual | Page 13
14528 Stability Data
Max Horizontal Reach: 342” (From the center of rotation to boom tip)
Boost Stability Test Weight: 3,480 lbs.
Non-Boost Stability Test Weight: 2,950 lbs.
Test Procedure
1. Rotate the crane into Zone 1 position.
2. With the crane fully retracted and the
boom horizontal, winch the test weight off
the ground. Note: Keep weight within six
inches of the ground at all times.
3. Extend the boom outward until full
extension has been reached or until the
truck becomes unstable (Again, use the
winch to keep the weight within six inches
of the ground.)
4. If the boom goes full extension without
becoming unstable, the crane is termed
stable for this zone and 100% can be
written in the Zone 1 data box.
5. If the truck becomes unstable prior to
going full extension, retract the boom until
the truck becomes stable and measure
the horizontal reach in this position (center of rotation to boom tip). This is the stable
horizontal reach for this zone. Stable horizontal reach divided by Maximum horizontal
reach multiplied by 100 equals the percentage of rated capacity for this zone. Use the
following formula to determine the percentage of rated capacity:
6. Record this number in the data box for Zone 1. This is the revised capacity due to stability
for this zone.
7. Repeat this procedure for each zone until the worksheet is completed.
8. This is the revised capacity based on stability of this package.
Stability Procedure Continued...
Stellar®Cranes are shipped with a load level
indicator that is used to determine if the truck is
level (side to side) before using the crane to pick/
move a load. This level should be installed in the
isolated crane compartment of the body. If level
indicator is missing or damaged, please contact
Stellar Customer Support for a replacement.
Crane Load Level Indicator
PN 76483

Page 14 | Stellar®14528 Telescopic Crane Owner’s Manual
Decal Kit - PN 55124
4188
ALIGN
ALIGN
01
08
02
12451
WARNING
Hoistingpersonnelon boom,
hook,load,or loadline can result
indeathor serious injury.
•Neveruse crane to hoist
personnel.
•Neverride the boom, hook,
load, or any device attached
to crane boom or load line.
FallHazard
04
07
12
18
19
12
05
06
14
14
20
22
23
21
GREASEevery3 months.
Apply3‘pumps’ of EP2
(extremepressuregrease)
thenrotatecrane fully.
15171
NOTICE
15172
Thiscranehas been designed and
manufacturedtoASME/ANSI B30.22
and/orB30.5specifications.
WARNING
24712
Donotuse stow hook for any lifting applications.
Usingthestow hook for anything other than hook
stowagecanresult in death or serious injury.
MisuseHazard
WARNING
25159
Afterstowingthe crane, always return the valve
bankmanualoverrides to the neutral position.
Failuretoreturn the manual overrides to the neutral
positioncanresult in death or serious injury.
MovementHazard
NOTICE
9188
Damagemayoccur if worm gear runs
dry.Keepworm gear lubricated with
Stellar®grease(PN4460).
WARNING
28256
OverloadHazard
Bypassingtheoverload condition
bytamperingwith the overload
devicecanresult in death or
seriousinjury.
Nevertamperwith overload
device.
09
10
17
15
13
13
11
35234
ProudlyDesigned
andManufactured
intheUSAby
15
DANGER
ElectrocutionHazard
Deathorserious injury will result from
inadequateclearanceif crane, load,
orvehiclebecomes electrically
charged.
•Maintainsafe clearance from high
voltage power sources.
•Neverapproach vehicle or load if
equipment is near a high voltage
power source.
C1179
D1196
20
30
50
70
60
80
40
10
0
Angle Indicator
D1197
20
0
10
Angle Indicator
30
80
70
50
40
60
Crane Compartment Inner Door
Suggested Placement
DANGER
Deathorserious injury will
resultfromtouching tethered
remoteifcrane, load, or vehicle
becomeselectricallycharged.
Maintainsafeclearance from
highvoltagepower sources.
ElectrocutionHazard
4186
WARNING
4189
Donotexceed equipment load charts and ratings.
Failuretofollow equipment load charts and ratings
canresultin death or serious injury.
OverloadHazard
FORSERVICEON THIS EQUIPMENT
CONTACT:
STELLARINDUSTRIES,INC.
190STATESTREET,GARNER, IA 50438
641-923-3741
800-321-3741
4214
WARNING
Readandunderstand all
manualsandsafety signs
beforeoperatingor servicing
thisequipment.
Failuretofollow operating,
maintenance,orsafety
instructionscanresult in
deathorserious injury.
UntrainedOperator Hazard
68024
Kit PN 55124
(Rev D - 11/22/13)
WARNING
MisuseHazard
Twoblockingthe crane can result in death
orseriousinjury.
Neverallowthe hook block to contact the
boomtipby hoisting up, extending or
loweringtheboom.
12300
WinchPull
BoomExtending
Boom
Down
03
16
7 Tons
(6,350KG)
LOADBLOCK RATING
SNATCHBLOCKWEIGHT:60 LBS (27.21 KG)
56486
ReachinFeet/Meters
CapacityinPounds/Kilograms
Weightofload handling devices are
partofthe load lifted and must be
deductedfromthe capacity.
PN53567
Maximum1- part line capacity is
7000lbs(3175kg).For greater
loads,use2 - part line.
14000lbs
6350kg
14000lbs
6350kg
14000lbs
6350kg
0'
0m
3'
.914m
6'
1.83m
9'
2.74m
13'
3.96m
28'
8.53m
20'6”
6.25m
12'
3.66m
3'
.914
6'
1.83m
9'
2.74m
15'
4.57m
18'
5.49m
21'
6.40m
24'
7.01m
27'
8.23m
29'4”
8.94m
15º
30º
80º
75º
60º
45º
5375lbs
2440kg
5475lbs
2485kg
3400lbs
1545kg
2500lbs
1135kg
3500lbs
1590kg
4130lbs
1870kg
2950lbs
1335kg
3330lbs
1510kg
4010lbs
1815kg
5515lbs
2500kg
9525lbs
4320kg
12980lbs
5885kg
12270lbs
5565kg
7345lbs
3330kg
5395lbs
2445kg
11030lbs
5000kg
8285lbs
3755kg
7020lbs
3180kg
6460lbs
2930kg
6345lbs
2875kg
4010lbs
1815kg
2950lbs
1335kg
4510lbs
2045kg
3825lbs
1735kg
5950lbs
2700kg
2500lbs
1155kg
2825lbs
1280kg
7025lbs
3185kg
9350lbs
4240kg
10400lbs
4720kg
6225lbs
2825kg
4575lbs
2075kg
3400lbs
1545kg
4675lbs
2120kg
8075lbs
3660kg
11000lbs
4990kg
Boost
(IfEquipped)
Standard
ReachinFeet/Meters
CapacityinPounds/Kilograms
Weightofload handling devices are
partofthe load lifted and must be
deductedfromthe capacity.
PN53567
Maximum1- part line capacity is
7000lbs(3175kg).For greater
loads,use2 - part line.
14000lbs
6350kg
14000lbs
6350kg
14000lbs
6350kg
0'
0m
3'
.914m
6'
1.83m
9'
2.74m
13'
3.96m
28'
8.53m
20'6”
6.25m
12'
3.66m
3'
.914
6'
1.83m
9'
2.74m
15'
4.57m
18'
5.49m
21'
6.40m
24'
7.01m
27'
8.23m
29'4”
8.94m
15º
30º
80º
75º
60º
45º
5375lbs
2440kg
5475lbs
2485kg
3400lbs
1545kg
2500lbs
1135kg
3500lbs
1590kg
4130lbs
1870kg
2950lbs
1335kg
3330lbs
1510kg
4010lbs
1815kg
5515lbs
2500kg
9525lbs
4320kg
12980lbs
5885kg
12270lbs
5565kg
7345lbs
3330kg
5395lbs
2445kg
11030lbs
5000kg
8285lbs
3755kg
7020lbs
3180kg
6460lbs
2930kg
6345lbs
2875kg
4010lbs
1815kg
2950lbs
1335kg
4510lbs
2045kg
3825lbs
1735kg
5950lbs
2700kg
2500lbs
1155kg
2825lbs
1280kg
7025lbs
3185kg
9350lbs
4240kg
10400lbs
4720kg
6225lbs
2825kg
4575lbs
2075kg
3400lbs
1545kg
4675lbs
2120kg
8075lbs
3660kg
11000lbs
4990kg
Boost
(IfEquipped)
Standard
41068
UPDOWN
WINCH
PUSHPULL
OUTIN
EXTENSION
UPDOWN
MAIN
CCWCW
ROTATION
ITEM PN DESCRIPTION LOCATION QTY
01 4188 DECAL ROTATION ALIGNMENT Crane Base 1
02 9188 DECAL ROTATE/GREASE Crane Base 1
03 12300 DECAL WARNING TWO BLOCKING Crane Horse Head 1
04 12451 DECAL WARNING HOISTING PERSONNEL Main Boom 1
05 15171 DECAL GREASE WORM Crane Base 1
06 15172 DECAL ASME/ANSI B30.22/B30.5 Crane Mast 1
07 24712 DECAL WARNING STOW HOOK Crane Boom above stow hook 1
08 25159 DECAL WARNING MANUAL OVERRIDES Under Valve Bank 1
09 28256 DECAL WARNING OVERLOAD DEVICE Main Cylinder 1
10 35234 DECAL STELLAR MADE IN THE USA Main Boom 1
11 41068 DECAL VB CONTROL MECH CRANE On side of Crane Mast 1
12 52681 DECAL STELLAR LOGO 6.5 X 18 Main Boom (Both Sides) 2
13 52690 DECAL IDENTIFICATION 14528 Main Boom (Both Sides) 2
14 53567 DECAL CAPACITY 14528 Main Boom and Crane Compartment 2
15 54588 DECAL CDT 2.00 x 2.00 Crane Mast (Both Sides) 2
16 56486 DECAL SNATCH BLOCK CAP 7 TON Snatch Block 1
17 C1179 DECAL DANGER ELECTROCUTION SMALL Crane Mast 1
18 D1196 DECAL ANGLE INDICATOR CS Main Boom 1
19 D1197 DECAL ANGLE INDICATOR SS Main Boom 1
ITEM PN DESCRIPTION LOCATION QTY
20 4186 DECAL DANGER ELECTROCUTION REMOTE Crane Compartment 1
21 4189 DECAL WARNING OVERLOAD Crane Compartment 1
22 4214 DECAL SERVICE Crane Compartment 1
23 68024 DECAL WARNING UNTRAINED OPERATOR Crane Compartment 1
24* C4545 DECAL DANGER ELECTROCUTION LARGE Four corners of the body/chassis 4
25*
26*
C5910 DECAL STELLAR 4x9.5 Suggested: Rear body/tailgate 1
C5911 DECAL STELLAR 2x4.5 Suggested: Side corners of body 3
For use with Crane Package
For use with Body/Chassis Package
*Not Shown

Stellar®14528 Telescopic Crane Owner’s Manual | Page 15
Base Assembly - PN 26205
PN 26205
.YTQNOITPIRCSEDTRAPMETI
1 25140BEARING SWING DRIVE CAST BASE 14528 1
226206P MOTOR HYD ROSS MK080613AAAB 1
3D1307 CAP SCR 0.50-13X1.25 SH 2
1EDILS00482541POTS702624
544554PCGUARD TTB 14528 CRANE LZR1
626774 CAP SCR 1.25-7X0.63 PLASTIC2
721151GASKET MOTOR 008-10056-11
8D1345FTG CPRSN 0.12NPT/0.25 TUBE2
9D1810TBE AIR SAEJ844 TYPE A .25 (RM) 2.33
131.0EPIPRLPCGTF6522C01
11 0343 WASHER 0.31 USS FLAT ZINC 2
12 0420 CAP SCR 0.31-18X0.75 HHGR5 2
13 56589 ZERK 1/8 NPT STRAIGHT LONG THREAD 1
7
GASKET SHOWN AS REFERENCE
89
13
10
12
11
6
2
3
2
1
4
8
5
Chapter 3 - Assembly Drawings

Page 16 | Stellar®14528 Telescopic Crane Owner’s Manual
Mast Assembly - PN 74653
17
4
9
2
15
14
13
16
3
5
6
7
11
10
4
12
18 19 MOUNT BENEATH
MAST WINCH PLATE
19
MOUNT INSIDE
MAST SIDE PLATE
PN 74653
.YTQNOITPIRCSEDTRAPMETI
103541TSAM768171
253199 ADAPTER PLATE RADIO 6 FCTN LMI 145281
326775 WINCH 7000 TULSA 707W1
444533 BUSHING COMPOSITE MRP 2.00X0.75 6
5D1034CAP SCR 0.63-11X3.00 HHGR8 W/RED
PATCH8
6C5902WASHER 0.63 SAE FLAT YELLOW GR88
724868 NUT 0.63-11 HHGR8 NYLOC8
853067 NUT 0.63-11 JAM NYLOC 2
956165 CAP SCR 6MMX8MM HH 8.8(GR5)4
10 C6219WASHER 0.75 SAE FLAT YELLOW GR8 13
11 C1028CAP SCR 0.75-10X3.00 HHGR8 13
12 C0922CAP SCR 0.31-18X1.00 HHGR5 4
182541BVREVOCCP1666531
4TALFSSU13.0REHSAW343041
15 0484 CAP SCR 0.31-18X0.50 HHGR54
18254130DNOTAE4BV2757561
17 0481 CAP SCR 0.25-20X2.00 HHGR5 2
18 0333 NUT 0.25-20 HHGR5 NYLOC2
4TALFSSU52.0REHSAW043091
RADIO RECEIVER
RUBBER MOUNT 64977