ALLPOWER All-Power APG3004A User manual

www.all

1000 ERATO
Tableof Contents
Table of Contents 2
Safety nnformation
Exploded View 4
5
8
Your Generator 10
Operating Your Generator 10
Your Generator 10
10
11
Statement 11
12
Generator Theory Diagram 13
14
2

1000 GE R
Safety information
cAUT|ON
PLEASEREADANDUNDERSTANDTHISMANUAL
COMPLETELYBEFOREOPERATINGTHiSGENERATOR..
Neveroperatethe enginein an enclosed area,Atlgasoline enginesproducecarbon
monoxidegas while running_Breathingexhaustfumescan kill, Operatethe enginein a
welFvenl:ilatedarea,only
Ex#actfrom CPSCDocement #5008 on CarbonMonoxide
The C@_s_m_ P_od_c_Saf_b! Comm ssio_ {CPSC has issue_ tb_ fo lowbg worn _g _ega_di@
carbonmoon×i@_'_oison@:
*Be i'_o¢S_ port:ohiohea_8_so_ta_tem$ wbi_o sl@_@ n er_dosed arson;Such as tents campers a_d
o_he_veh c_es,Tibiais 8s_e_iaii mpo_tao_a_high ai_Jt_d_ss,where I_'_rB_ of calrbon oooxid_
po sooi_g is ioo_8ase_,
- Knowfl'msymptomsofcs@,_omsnox_e_oisonrig:_oadsch¢dizziness®osk_'mssnansen
veto _ing se@inOss and confusion Cartonsmono_ de s_lc_s the blood s sbi/h;?to carry ox.vgef_
Lowhood oxygenIevoscan_ess_iin!ossof teresaouss_mssaddeath
S88 a do¢_arif yes o_a m_rnhOr O_yO_,_Smi_y@ve/ops @_d ot S_ _ke Wrap,oreS
Catho_,mor_oxidepo see ng can @sly be mistake_ tbr a enid or !tu sod i_ of_sn de_st_zdtoe fat,
, Al@ho O@'_S_mp_on and d_@ _s8 _scsss8 the 8flecks f carbon rr'i@oxide posen@
,Cohos monoxideo 8sp88a_2tnxs k_mothera_dcited@_@ _'_rogna_m_/.intsnSthe_@d'{_
SmOkO_Saf}d #{J@iewi_h #iO0{'lOtOirCOs[nry s!/slem p¢ohlems sue ss shores or hea_l disass&
F_el Is NinNy Fla_maNe
DONOTrefuelwhile e%ine is running,
DONOTrefuel nearsparksor openfiame_
DONOTsmokewhile refueling_
ALWAYSa%w the engineand muffler to toni bdore refueling
Rduel ONW in weiFventflatedarea
DONOTover_fill gastank
E_gi_eA_d _ffte_ 6el Very N_i
KeepflammaWematerialsat least3feet from generator.
Whenin use, pla.cegene_atorin an areawherechildren are not iiketyto touch it
Ele_tri_ Sheik hazard
DONOToperate{n rain of snow_or ne£ to bodyof water.
DONOTtouch witt_wet hands
Besure to USEGROUNDEDPLUGSwith the generator:
DONOTconnectgeneratorto commercial power outiets

1000 GENE R
Exploded View
Y
42
%

i GE E R
PART LiST
APA PART NO. PART NO. DESCRIPTION
APG3004A-A-01-WD GB818-85 Bolt M6x35 (2)
APG3004A-A-02-WD GB97.1-85 Washer _6 (3)
APG3004A-A-03-WD F1040001 Handle
APG3004A-A-04-WD F1020200 Sump cover subassembly
APG3004A-A-05-WD F1020300 Filtering net
APG3004A-A-06-WD F1020100 Fuel tank
APG3004A-A-07-WD GB5787-86 Bolt M6x12 (7)
APG3004A-A-08-WD F1020401 Wave washer
APG3004A-A-09-WD F1020402 Screw M3x4 (2)
APG3004A-A-10-WD F1020403 Seal cover
APG3004A-A-11-WD F1020404 Spring clamp (2)
APG3004A-A-12-WD F1020405 Rubber washer _8
APG3004A-A-13-WD F1020406 Plastic filter tube
APG3004A-A-14-WD F1020407 Seal
APG3004A-A-15-WD LY63-06100 Carburetor
APG3004A-A-16-WD F1020408 Switch grip
APG3004A-A-17-WD GB900 Double end studs M6x73 (2)
APG3004A-A- 18-WD GB6175-86 Nut M14
APG3004A-A-19-WD F1020409 Switch grip cover
APG3004A-A-20-WD F1020410 Special rubber gasket
APG3004A-A-21-WD LY63Fa-06200 Gasket 1
APG3004A-A-22-WD LY63Fa-06200 Pedestal
APG3004A-A-23-WD LY63Fa-06200 Bolt M6x20 (4)
APG3004A-A-24-WD LY63Fa-06200 Reed
APG3004A-A-25-WD LY63Fa-06200 Plate stopper
APG3004A-A-26-WD LY63Fa-06200 Screw M3xl0 (4)
APG3004A-A-27-WD GB276/6004 Ball bearing 6004.RS (2)
APG3004A-A-28-WD GB818-85 Screw M6x25 (2)
APG3004A-A-29-WD F1010001 Air cleaner cap
APG3004A-A-30-WD GB1235 Dust seal
APG3004A-A-31-WD GB6175-86 Nut M6 (2)
APG3004A-A-32-WD LY63-01012 Gasket 2
APG3004A-A-33-WD LY64-07300 Spark plug cover
APG3004A-A-34-WD LY63-05006 Steel wire pull rod
APG3004A-A-35-WD LY63-05009 Small tension spring
APG3004A-A-36-WD GB6175-86 Nut M4 (5)
APG3004A-A-37-WD GB5787 Bolt M6x16
APG3004A-A-38-WD F10100100 Air cleaner filter
APG3004A-A-39-WD GB818-85 Screw M4xl0 (4)
APG3004A-A-40-WD E-08 Electrical outlet
APG3004A-A-41-WD KCD1 Switch
APG3004A-A-42-WD KGZ-01-1 Rubber cap
APG3004A-A-43-WD LY63-05001 Pin for pole
APG3004A-A-44-WD LY63-05005 Pole
APG3004A-A-45-WD GB97.1-85 Washer _4 (3)
APG3004A-A-46-WD GB5787 Bolt M4x30
APG3004A-A-47-WD LY63Fa-07200 Protector

i GE E R
PART L|ST
APA PART NO. PART NO. DESCRIPTION
APG3004A-A-48-WD GB845-85 Screw ST4x12 (3)
APG3004A-A-49-WD SCP-3.5A AC Set
APG3004A-A-50-WD F1010004 Plate thrust
APG3004A-A-51-WD GB845-85 Screw ST4x18
APG3004A-A-52-WD CBB61 12#F Condenser 12#F 350V
APG3004A-A-53-WD F1010100 Pedestal air cleaner
APG3004A-A-54-WD E-08-1 Rubber gasket
APG3004A-A-55-WD LY160-0.65-1 Fan assv
APG3004A-A-56-WD LY160-0.65-2 Ball bearing 6202.2RZ
APG3004A-A-57-WD F1020002 Hold of fuel tank
APG3004A-A-58-WD F1050002 Cover left
APG3004A-A-59-WD GB5787 Bolt M6x80 (3)
APG3004A-A-60-WD LY63-01002 Gasket 3
APG3004A-A-61-WD LY63Fa-06101 Rubber fuel tube
APG3004A-A-62-WD LY63-04102 Crankshaft right
APG3004A-A-63-WD LY63-01003 Air intake pipe gasket
APG3004A-A-64-WD LY63-04105 Oil bearing KZK 16x22x11.5
APG3004A-A-65-WD LY63-04103 Crankshaft's pin
APG3004A-A-66-WD LY63-04101 Crankshaft left
APG3004A-A-67-WD LY63-05102 Centrifugal block (2)
APG3004A-A-68-WD LY63-02103 Centring pin (2)
APG3004A-A-69-WD LY63-05002 Fork for regulator
APG3004A-A-70-WD GB5787 Bolt M6xl0 (5)
APG3004A-A-71-WD GB5801-94 Oil bearing KBK 10x14x12.5
APG3004A-A-72-WD LY63Fa-04205 Piston's pin circlip (2)
APG3004A-A-73-WD LY63-04202 Piston's pin
APG3004A-A-74-WD ly63-05101 Bracket
APG3004A-A-75-WD LY63-04104 Connectinq rod
APG3004A-A-76-WD LY63-04201 Piston
APG3004A-A-77-WD LY63-01006 Gasket for cylinder
APG3004A-A-78-WD GB93-87 Spring washer _6 (4)
APG3004A-A-79-WD LY63-04203 Piston's rinq (2)
APG3004A-A-80-WD GB818-85 Screw M3x8 (2)
APG3004A-A-81-WD LY63-05003 Block adjuster
APG3004A-A-82-WD LY63-02102 Crankcase, right
APG3004A-A-83-WD GB893.2 Circlip _45
APG3004A-A-84-WD LY63Fa-03201 a Cylinder
APG3004A-A-85-WD LY63-01006 Cylinder head gasket
APG3004A-A-86-WD GB5787 Bolt M6xl00 (2)
APG3004A-A-87-WD LY63-07400 Spark plug
APG3004A-A-88-WD LY63-03202 Cylinder head
APG3004A-A-89-WD LY63Fa-08201 Wind diversion
APG3004A-A-90-WD LY63Fa-08202a Collar (2)
APG3004A-A-91-WD LY63-01008 Oil seal (2)
APG3004A-A-92-WD GB900 Double end studs M6x113 (2)
APG3004A-A-93-WD LY63Fa-01014 Nut M6 (2)
APG3004A-A-94-WD LY160-0.65 Armature

i GE ERATOR
PART LIST
APA PART NO. PART NO. DESCRIPTION
APG3004A-A-95-WD LY160-0.65 Stator
APG3004A-A-96-WD LY63-09000 Muffler weldment assy
APG3004A-A-97-WD LY63-09000 Gasket 5
APG3004A-A-98-WD LY63-09000 Bolt M6x18 (4)
APG3004A-A-99-WD LY63-09000 Gasket 6
APG3004A-A-100-WD LY63-09000 Exhaust pipe assy
APG3004A-A-101-WD GB5787 Bolt M8x140
APG3004A-A-102-WD LY63-00102F2 Pad (2)
APG3004A-A-103-WD LY63Fa-10004 Starting handle
APG3004A-A-104-WD LY63Fa-10101 Starter cover
APG3004A-A-105-WD LY63Fa-10005a Start coil-spring
APG3004A-A-106-WD LY63Fa-10002 Block return
APG3004A-A-107-WD LY63Fa-10001 Starter wheel
APG3004A-A-108-WD LY63Fa-10104 Wheel reinforcement
APG3004A-A-109-WD LY63Fa-10003 Wheel stopper
APG3004A-A-110-WD LY63-10006 Fixing spring
APG3004A-A-111-WD LY63-10007 Rope
APG3004A-A-112-WD LY63-08100 Fly wheel assy
APG3004A-A-113-WD GB6175-86 Nut M10
APG3004A-A-114-WD GB5787 Bolt M6x55 (2)
APG3004A-A-115-WD GB5787 Bolt M6x45 (4)
APG3004A-A-116-WD LY63Fa-07100a Ignition coil
APG3004A-A-117-WD LY63-05007 Sprin,g
APG3004A-A-118-WD LY63-05005 Fixinq plate
APG3004A-A-119-WD LY63-05008 Tension spring
APG3004A-A-120-WD LY63-02101 Crankcase, left
APG3004A-A-121-WD GB818-85 Screw M6x40
APG3004A-A-122-WD LY63-01013 Clip
APG3004A-A-123-WD GB818-85 Screw M6x14 (2)
APG3004A-A-124-WD PL220 Indicator
APG3004A-A-125-WD CZ-01 ENG.SW
APG3004A-A-126-WD F 1010007 PANEL
APG3004A-A-127-WD SCP-10A DC RESET
APG3004A-A-128-WD F1050001 Front Cover
APG3004A-A-129-WD GB862.1 FASTEN GASKET
APG3004A-A-130-WD GB5780-86 BOLT M8x20(4)
APG3004A-A-131-WD GB5780-86 BOLT M8x30(2)
APG3004A-A-132-WD GB6175-86 Flange Nut M8(2)
APG3004A-A-133-WD LY160-0.65-3 Pad (2)
APG3004A-A-134-WD LY160-0.65-4 Right side cover

i 000 WATTGE R
Specifications
DIMENSIONS 15 in_
Width 12 in.
14in
We%ht 44:0Ibs
ENGINE
Type
Fuel
0_
Gasolineandoil mxin_ ratio
Displacement
StartingSystem
DrivingSystem
Spa_kPlug
Governor
OootingSystem
Air coo}ed2*stroke
Nonleaded#asoH_ewi_ha m[_imumof90% octane
Two,-st_okelubrication
50:t
63cc
Reooii(Electron;cgnlion}
Di_ec_Cou_Ing Tape_Fit
F6RTO
Mecha_",cal{Adiustable),
ForcedAJ_
CarburetorType
Air CleanerType Spo_geelement
Comp_ressionRate 6
RatedOutput 1_5HP@3600rpm
F_eITankCapacity t .2Gal.
GENERATOR
AC Outgut Rating
Freqsency
ACC_rent
Bated Output Continuous
DCOutput Rati_g
DC Cub'rent
Power Facto_
t15 Vols
60 Hz
7,5Amps
850 Watts
12Volts
10 Am#s
COS_= 1

1
Generator Components
#i........... /.........
13
4
i!
I Hsndte
2 FuelCap
3. Fuel%nk
4_FuelShut-off
5, Rec@ StmCer
6,,EngineOn-Off Switch
7 Throttb Lever
8AirC/canto
g_Control Panel
I0, Generator
11, Muffler
I2. Cylinder
13. Spark Plug
9

1000 GE R
ST_i_Tl_ THEENGINE
1 Disconnectall e_ectdcappliancesfrom generaLorbeforestarting
2,Turnfuei shut-off ieverto ON".
3_MoveChokeJeverali the wayto the leIt,
4,,Turnengineswitch to _'ON_position
5, Putlrecoi!starter cord slowiy until engaged then puil bdsktyto s_art
6,,Onceenginehasstarted, movechoke levernil the way backto the right.
C:ONNECTIN6ELECTRICALAPPLIANCES
AJwaysaliow engineto warm up beforeconnectingany electricaltoad
to the generator_
STOPPINGENGINE
1 @rn off ail appliances,then disconnectthem from the generator.
2:_TurnengineSwitch to '_STOP"position_
3,Turnfuel shuboff leverto 'OFP
4. Ailow engineto cooi beforeattempting to rowe the generatoror to refuel.
RESE_i_N6BREAKER8U_ONS
if resettdps disconnect aHexternalefectricaiappliancesbeforepushing the reset
button After reconnediag the extemaiebctdcal appiianee,if reset continuesto trip
that indicatesthat thee_ectdcaI!endconnectedto the generaterfrom oneor more of
the appliancesmayhavea short circuit Inthat event,discontinue useof that:item
until it has beencheckedand/or repairedby'aqualifiedtechnician_
PER:IODICMAINTENANCE
Service iate_va_s
Cleanair filter after every 150 hours of run time (if usedin very dusty conditions,
cleanair fiiter after every 10 hours of run time)
1. Removefoam filter and wash in mi_ddetergentor dish washing Hquid,,
2 Rinsethoroughly, thansqueezeout excesswater,,
3 Mow to thoroughiy dry at room temperature.
4_Poura smail amount dgasolineinfifter elemenLthen squeezeout any
excessgasoline
5, Repiacefilter_
Cleanspark plug every50 hours drun time
1 Removespark pBg and cban electrodewithwire brush,
2_Resetgapto ,_028_,031in (,7- 8ram)
10

i 000 G
Cleanfuel filter every !50 hours of run time
1.Removefuel fiiter from insidefuel tank
2_Cleanwith solvent.
3. Wipedry,
4. Inse_tfiiter backin fuet tank.
STORAGE
if the generatorwill not be usedfor more thanone month follow the foiiowing
1 DrainaiSfue_from engine(including fuel tank, fuelcock and carburetor)
2 Shaketank and drain excessoii,
3 Removespark plug and pour approximately one (1) tablespoonof motor oil
ir_tospark plug hote,
4 Repiacespark plug
& With ignition switch in 'gFP position, pull starter cord severaltimes until
you feelpiston is in its compression stroke_(resistancewill increase).
& Covergeneratorand store in dry, we#_ventHated,place.
STATEMENT
1 For nonq_andhelde_gines:TheEmissionsCompiiancePerod rderred to on
the EmissionsCompiiance/abet indicatesthe number of operatinghours for
which the enginehasbeenshown to meet Federalemission requirements
For enginestessthan 66 cc, CategoryC=50hours, B=125 hours, and
A=3O0hour& Forenginesequalto or greaterthan 66 cc but tessthan
225 cc dispBcement_CategoryC=125hours 8=250 hours, and A=5,00
hours, Forenginesof 225 cc or more CategoryC=250hours_B=500
hours, andA=1000 hours.
2. For handholdengines:The EmissionsCompliancePeriod referredto on
the EmissionsCompiianceiabeiindicatesthe number of operatinghours,
for which the enginehas beenshown to meet Federaiemission
requirements.CategoryC=50hours, B=125hours, and A=300hours.
11

I
0
0
0
j
m
m_
0

1 GE E
MCi
Ut
U2
Rt -,_> Over Vott Protective DO Stator DO Wi#dlag
R2 /Resistance
DI _i_, Spin Rectifier
D2
MOl Stator Main W_ading
MC2 t"
FC! "_> Rotor Pole Winding
FC2 C
$C Stator Auxiliary Winding D3 Siagieopbase Rectifier
13

1000WATTGE ERATOR
Limited Vv'arran
All- Power America warrants to the original purchaser who uses the product in a
consumer application (personal, residential or household usage) that all products
covered under this Warranty are .free from defects in material and workmanship for
one year from the date ofpurchase. All products covered by this limited Wa_anty
which are used in commercial applications (i.e. income producing) are warranted m
be free of defects in material and workmanship for 90days from the date of original
purchase_ _oducts covered under _is Warranty include air compressors, air tools,
set€ice pa_s, pressure washers and generators.
Atl - Power America will repair or replace at Aft - Power America's sole option,
products or componenN which have failed within the warranty period. Service will
be scheduled according m the normal work flow and business hours at the service
center location, and the availability of replacement parts. All decisions of All- Power
America with regard m this limited warranty shall be finN.
This wan'anty gives you specific legal rights, and you may also have other rights
which va_ t_om state to state.
_SPONSIBILITY OF ORIGINAL PURC_SER (initial User):
• To pro_ss a warranty claim on this product, DO NOT return item to the retailer.
The product must be evaluated by _ Authorized Warranty Service Center. For
the location of the nearest Authorized Warranty Service Center contact the
retailer or Nace of purchase.
• Retain origi_l cash register sales receipt as proof of purchase for warranty work.
• Use reportable care in the operation and maintenance of the product as described
in the Owner's Manual(s).
• Deliver or ship the product to the nearest Authorized Warranty Service Center.
Freight costs, if any, m_t be paid by the purchaser.
• Air compressors wi_ 60 and 80 gallon tanks will _ inspected at the site of
instNlationo Contact the nearest Authorized Warranty Service Center that provides
on-site service calls for service call arrangements.
• If the purchaser does not receive satisfactory results from the Authorized
Warranty Service Center, the p_chaser should contact All-Power America_
14

i000 GE R
Limited Warran (cont'd)
THIS WARRANTY DOES NOT COVER:
• Merch_dise sold as reconditioned, used as rental equipment, or floor or display
models.
• Merchandise that has become damaged or inoperative because of ordinary
wear, misuse, cold, heat, rain, excessive humidity, freeze damage, use of
improper chemicals, negligence, accident, failure to operate the product in
accordance with the instructions wovided in the Owner' s Manual(s) supplied
with the product, improper maintenance, the use of accessories or attachments
not recommended by All@ower America, or unauthoriz_ repair or alterations.
• Repair and transportation costs of merchandise determin_ not _ be defective.
• Costs associated with assembly, required oil, adjustments or other installation
and start-up costs.
• Expendable part s or accessories supplied with the product which are expected
to become ino_ative or unusable after a reasonable period of use.
• Merchandise sold by All@ower America which has been manufactu_d by and
identified as the product of another company, such as gasoline engines_ The
product Warranty, if any, will apply_
• ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE,
OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS, FAILURE OR
MALFU_NCTION OF THE PRODUCT IS NOT COVERED BY THIS
WARRANTY. Some states do not allow the exclusion, so it may not apply to
you.
• IMPLIED WARRANTIES, FNCLUDING THOSE OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE
YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not
allow limitations on how long an implied warranty lasts, so the above limitations
may not apply to you.
All-Power America Inc.
16273 E. Gale Ave
Ci_ Of industry, CA 91745
all rights reserved
15