Yamaha EF3000iS User manual

Generator
LIT-19626-02-21
7CH-28199-18
PRINTED IN JAPAN
2015.03-0.5×1 !
(E)
EF3000iS
EF3000iSE
EF3000iSEB
OWNER’S MANUAL
Read this manual carefully before operating this machine.
PRINTED ON RECYCLED PAPER
7CH-28199-18_cover.indd 1 2015/04/01 14:00:30

- Read this manual carefully before operating this machine. This manual should
stay with this machine if it is sold.
7CH-28199-18_cover.indd 2 2015/04/01 14:00:30

INTRODUCTION
Congratulations on your purchase of your new Yamaha.
This manual will provide you with a good basic understanding of the operation and
maintenance of this machine.
If you have any questions regarding the operation or maintenance of your machine,
please consult a Yamaha dealer.
EF3000iS
EF3000iSE
EF3000iSEB
OWNER’S MANUAL
© 2015 by Yamaha Motor Corporation, U.S.A.
1st Edition, March 2015
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-19626-02-21
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Particularly important information is distin-
guished in this manual by the following
notations.
This is the safety alert symbol. It is
used to alert you to potential personal
injury hazards. Obey all safety mes-
sages that follow this symbol to avoid
possible injury or death.
WARNING
A WARNING indicates a hazardous sit-
uation which, if not avoided, could
result in death or serious injury.
NOTICE
A NOTICE indicates special precau-
tions that must be taken to avoid dam-
age to the machine or other property.
TIP
A TIP provides key information to make
procedures easier or clearer.
WARNING
PLEASE READ AND UNDERSTAND
THIS MANUAL COMPLETELY BEFORE
OPERATING THE MACHINE.
TIP
9 Yamaha continually seeks advance-
ments in product design and quality.
Therefore, while this manual contains
the most current product information
available at the time of printing, there
may be minor discrepancies between
your machine and this manual. If
there is any question concerning this
manual, please consult a Yamaha
dealer.
9 This manual should be considered a
permanent part of this machine and
should remain with this machine
when resold.
* Product and specifications are subject to
change without notice.
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CONTENTS
SAFETY INFORMATION ....................... 1
Exhaust fumes are poisonous ............ 2
Fuel is highly flammable and
poisonous ............................................ 2
Engine and muffler may be hot ........... 2
Electric shock prevention .................... 3
Connection notes ................................ 4
Connection .......................................... 4
Extension cord notes .......................... 4
LOCATION OF IMPORTANT
LABELS ................................................. 5
DESCRIPTION ...................................... 7
Control panel ....................................... 8
Engine switch ...................................... 9
Oil warning light (red) .......................... 9
Economy control switch .................... 10
DC protector ...................................... 10
Fuel cock lever .................................. 11
Caster lock lever ............................... 11
PREPARATION .................................... 12
Fuel ................................................... 12
Engine oil .......................................... 13
Ground (earth) terminal .................... 14
Battery ............................................... 15
PRE-OPERATION CHECK .................. 17
Pre-operation check .......................... 17
OPERATION ........................................ 18
Starting the engine ............................ 18
Application range .............................. 21
High altitude operation ...................... 22
Connection ........................................ 23
Stopping the engine .......................... 28
PERIODIC MAINTENANCE ................ 29
Maintenance chart ............................ 29
Spark plug inspection ....................... 31
Carburetor adjustment ...................... 32
Engine oil replacement ..................... 32
Muffler screen and spark arrester ..... 34
Air filter .............................................. 35
Fuel tank filter ................................... 37
Battery ............................................... 38
Recommended battery ...................... 38
Fuse replacement ............................. 39
TROUBLESHOOTING ......................... 40
STORAGE ............................................ 42
Drain the fuel ..................................... 42
Engine ............................................... 43
Battery ............................................... 44
EXHAUST EMISSION CONTROL
SYSTEM AND COMPONENTS ........... 45
SPECIFICATIONS ................................ 46
Dimensions ....................................... 46
Engine ............................................... 46
Generator .......................................... 46
CONSUMER INFORMATION .............. 47
Identification number records ............ 47
Machine identification ....................... 47
WIRING DIAGRAM .............................. 48
EF3000iS .......................................... 48
EF3000iSE ........................................ 49
EF3000iSEB ...................................... 50
YAMAHA EXTENDED SERVICE
(Y.E.S.) ................................................ 51
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– 1 –
SAFETY INFORMATION
9 This generator is not designed for on-board use.
Do not use it while installed on the vehicle.
1
741-100
9 Do not modify the generator or use it with its parts
removed.
9 Do not allow children to operate the generator.
7CH-002
9 Do not place any obstacles on the generator.
9 Be sure to carry the generator only by its carrying
handles.
1 Carrying handles (shaded)
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– 2 –
741-096
Engine and muffler may be hot
9 Place the generator in a place where pedestrians
or children are not likely to touch the generator.
741-095a
741-093
741-094
Fuel is highly flammable and poisonous
9 Always turn off the engine when refuelling.
9 Never refuel while smoking or in the vicinity of an
open flame.
9 Take care not to spill any fuel on the engine or
muffler when refuelling.
9 Do not leave the generator inside the vehicle or in
the trunk.
9 If you swallow any fuel, inhale fuel vapor, or allow
any to get in your eye(s), see your doctor immedi-
ately. If any fuel spills on your skin or clothing,
immediately wash with soap and water and
change your clothes.
9 When operating or transporting the generator, be
sure it is kept upright. If it tilts, fuel may leak from
the carburetor or fuel tank.
741-092
Exhaust fumes are poisonous
9 Using a generator indoors CAN KILL YOU IN
MINUTES. Generator exhaust contains carbon
monoxide. This is a poison you cannot see or
smell.
9 NEVER use inside a home or garage, EVEN IF
doors and windows are open.
9 Only use OUTSIDE and far away from windows,
doors, and vents.
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– 3 –
741-118
741-097
741-102
741-101
Electric shock prevention
9 Never operate the engine in rain or snow.
7CH-001
741-099
1
9 Avoid placing any flammable materials near the
exhaust outlet during operation.
9 In order to prevent overheating, ensure adequate
airflow by keeping the machine at least 1 m (3 ft)
from objects or other equipment.
9 Do not operate the engine with a dust cover or
other objects covering it.
9 When covering the generator, be sure to do so
only after the engine and muffler have completely
cooled down.
9 Connect the Ground (earth) terminal to a ground
source. In order to prevent electrical shock, the
generator must be grounded when using an elec-
trical device with a ground plug.
1 Ground (earth) terminal
9 Never touch the generator with wet hands or elec-
trical shock will occur.
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– 4 –
1
2
1
2
741-104
Connection notes
9 Avoid connecting the generator to commercial
power outlet.
9 Avoid connecting the generator in parallel with any
other generator.
1 Correct
2 Incorrect
Connection
WARNING
Before the generator can be connected to a build-
ing’s electrical system, a licensed electrician must
install an isolation (transfer) switch in the build-
ing’s main fuse box. The switch is the connection
point for generator power and allows selection of
generator or main line power to the building. This
will prevent the generator from charging the main
power line (backfeeding) when the main power
supply has failed or has been turned off for line
repair. Backfeeding can electrocute or injure line
maintenance personnel. Also, generator and build-
ing electrical system damage can occur when nor-
mal operating power returns if unit is used without
an isolation switch.
Extension cord notes
Extension cords should be protected by a tough flexi-
ble rubber sheath (IEC 245) or the equivalent to with-
stand mechanical stresses.
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– 5 –
LOCATION OF IMPORTANT LABELS
Please read the following labels carefully before oper-
ating this generator.
TIP
Maintain or replace safety and instruction labels, as
necessary.
1 2 3
5
4
6
2
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEVER use inside a home
or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and
far away from windows,
door, and vents.
7CG-24877-00
1
HOT EXHAUST
7WL-28176-10
NOTICE
Use the specified spark plug only.
Specified plug:BPR4ES(NGK)
3
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– 6 –
5
DISPLACEMENT :
Read the owner’s manual and all labels before operating.
Only operate in well-ventilated areas. Exhaust gas contains poisonous carbon monoxide.
Check for spilled fuel or fuel leaks.
Stop engine before refueling.
Do not operate near flammable materials.
Electrocution can occur if generator is used in rain, snow, or near water. Keep this unit dry at all times.
Electrocution or property damage can occur: Do not connect this generator to any building’s electrical
system unless an isolation switch has been installed by a licensed electrician. Refer to the owner’s manual.
When operating the generator:
Never place a partition or other barrier around the generator.
Do not cover the generator with a box.
Do not place any objects on the generator. 7CF-24162-50
6
44
OIL
EF3000iSE(B)
AC output 60Hz
Rated 2.8kVA
Phase Single
DC output 12V 12A
Fuel
Gasoline
YAMAHA MOTOR POWERED PRODUCTS CO.,LTD.
MADE IN JAPAN
120V
7WL-24164-21
EF3000iS EF3000iSE, EF3000iSEB
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– 7 –
DESCRIPTION
64
3
5
1
793-107c
2
889
793-108c
7
1 Recoil starter
2 Fuel level gauge
3 Caster lock lever
4 Oil filler cap
5 Oil drain bolt
6 Battery box/Battery
(For EF3000iSE, EF3000iSEB)
7 Muffler
8 Carrying handles (shaded)
9 Fuel tank cap
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– 8 –
12 3 4
q098 7 5
6
Control panel
1 Engine switch
2 Economy control switch
3 DC receptacle
4 AC receptacle
5 Ground (earth) terminal
6 Overload indicator light
7 AC pilot light
8 DC protector
9 Oil warning light
0 Choke knob
q Fuel cock lever
12 3 4
q098 7 5
6
EF3000iSE, EF3000iSEB
EF3000iS
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– 9 –
Engine switch
The engine switch controls the ignition system.
1 “7” (ON)
Ignition circuit is switched on.
The engine runs on its position.
2 “5” (STOP)
Ignition circuit is switched off.
The engine will not run.
3 “6” (START)
Starting circuit is switched on.
The starter motor starts and the engine can be start-
ed.
Take your hand off the switch immediately after the
engine starts.
A EF3000iS
B EF3000iSE, EF3000iSEB
700-121
Oil warning light (red)
When the oil level falls below the lower level, the oil
warning light comes on and then the engine stops
automatically. Unless you refill with oil, the engine will
not start again.
TIP
If the engine stalls or does not start, turn the engine
switch to “6” (START) or pull the recoil starter. If the
oil warning light comes on, the engine oil is insuffi-
cient. Add oil and restart.
1
2
A
763-119
1
23
B
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– 10 –
1
2
763-124a
Economy control switch
1 “I” (ON)
When the economy control switch is turned to “I” (ON),
the economy control unit controls the engine speed
according to the connected load. The results are bet-
ter fuel consumption and less noise.
2 “3” (OFF)
When the economy control switch is turned to “3”
(OFF), the engine runs at the rated r/min (3,800 r/min)
regardless of whether there is a load connected or
not.
TIP
The economy control switch must be turned to “3”
(OFF) when using electric devices that require a large
starting current, such as a compressor or a submers-
ible pump.
763-231
763-238a
1
2
DC protector
The DC protector turns off automatically when electric
device being connected to the generator is operating
and current above the rated flows. To use this equip-
ment again, turn on the DC protector by pressing its
button to “ I” (RESET).
1 “ I” (RESET)
Direct current is output. (This is the default position.)
2 “ 3” (OFF)
Direct current is not output.
NOTICE
Reduce the load of the connected electric device
below the specified rated output of the generator
if the DC protector turns “ 3” (OFF). If the DC
protector turns “ 3” (OFF) again, stop using the
device immediately and consult a Yamaha dealer.
7CH-28199-18.indd 10 2015/04/01 13:54:26

– 11 –
q1
w
2
Fuel cock lever
The fuel cock supplies fuel from the fuel tank to the
carburetor. The fuel cock has two positions.
1 ON
With the lever in this position, fuel flows to the carbu-
retor.
Normal using is done with the lever in this position.
2 OFF
With the lever in this position, fuel will not flow. Always
turn the lever to this position when the engine is not
running.
712-029c
q1
w
2
Caster lock lever
The caster lock lever stops moving the generator.
1 Release.
2 Lock.
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– 12 –
3
4
707-033a
707-100
21
707-101
PREPARATION
Fuel
WARNING
9 Fuel is highly flammable and poisonous.
Check “SAFETY INFORMATION” (See page 2)
carefully before filling.
9 Do not overfill the fuel tank, otherwise it may
overflow when the fuel warms up and expands.
9 After fill the fuel, make sure the fuel tank cap
is tightened securely.
1. Stop the engine.
2. Place the generator on a level surface.
3. Remove the fuel tank cap.
4. Check the fuel level.
5. If low, fill the tank with fuel.
NOTICE
9 Immediately wipe off spilled fuel with a clean,
dry, soft cloth, since fuel may deteriorate
painted surfaces or plastic parts.
9 Use only unleaded gasoline. The use of leaded
gasoline will cause severe damage to internal
engine parts.
Make sure there is sufficient fuel in the tank.
When refueling, be sure to fill the tank to the bottom
edge of the fuel tank filter.
1 Fuel level
2 Fuel tank filter
3 Fuel level gauge
4 Bottom edge of the fuel tank filter
7CH-28199-18.indd 12 2015/04/01 13:54:27

– 13 –
700-122
3
Engine oil
NOTICE
The generator has been shipped without engine
oil. Do not start the engine until you have filled it
with the sufficient engine oil.
1. Place the generator on a level surface.
2. Remove the screw and the cover.
1 Screw
2 Cover
7DF-020
6 5
5 “F” Full
6 “E” Empty
Recommended fuel:
Unleaded gasoline
Fuel tank capacity:
Total:
13.0 L (3.43 US gal, 2.86 Imp gal)
1
2
788-004a
3. Remove the oil filler cap.
3 Oil filler cap
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– 14 –
1
Ground (earth) terminal
Make sure to ground (earth) the generator.
Check “SAFETY INFORMATION” (See page 3).
1 Ground (earth) terminal
4. Fill the specified amount of the recommended
engine oil, and then install and tighten the oil filler
cap.
NOTICE
9 Do not tilt the generator when adding engine
oil. This could result in overfilling and damage
to the engine.
9 Be sure no foreign material enters the crank-
case.
700-103c
4
0°C
å YAMALUBE 4 (10W-40)
∂ SAE 10W ç SAE #20 ∫ SAE #30
32°F
25°C
80°F
700-006
4 Correct level
Recommended engine oil:
å YAMALUBE 4 (10W-40),
SAE 10W-30 or 10W-40
∫ SAE #30
ç SAE #20
∂ SAE 10W
Recommended engine oil grade:
API Service SE type or higher
Engine oil quantity:
0.6 L (0.63 US qt, 0.53 Imp qt)
5. Install the cover and the screw.
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– 15 –
Battery (For EF3000iSE, EF3000iSEB)
WARNING
9 Electrolyte is poisonous and dangerous since
it contains sulfuric acid, which causes severe
burns. Avoid any contact with skin, eyes or
clothing and always shield your eyes when
working near batteries. In case of contact,
administer the following FIRST AID.
9 EXTERNAL: Flush with plenty of water.
9 INTERNAL: Drink large quantities of water or
milk and immediately call a physician.
9 EYES: Flush with water for 15 minutes and
seek prompt medical attention.
9 Batteries produce explosive hydrogen gas.
Therefore, keep sparks, flames, cigarettes, etc.,
away from the battery and provide sufficient
ventilation when charging it in an enclosed
space.
9 KEEP THIS AND ALL BATTERIES OUT OF THE
REACH OF CHILDREN.
788-006
2
1
1
1
1
788-007
3
3
3
3
4
762-012
Installation
1. Remove the bolts and the cover.
1 Bolt
2 Cover
2. Remove the bolts and the battery box.
3 Bolt
4 Battery box
762-044
5
6
3. Remove the battery band and the battery.
5 Battery band
6 Battery
4. Fill the battery with the electrolyte.
Refer to the instruction sheet included with the
electrolyte for filling instructions.
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