ALLPOWER AP G3102 User manual

Distributed by:
ALL-POWERAMERICA
@2005ALL-POWERAMERICA
16273 E. GaleAve
City Of Industry, California 91745
www.allpoweramerica.com
2000WATTDIGITALGENERATOR

PREFACE CONTENTS
Thank you for purchasing an ALL POWER AMERICA generator.
This manual covers operation and maintenance of the 2000 watt digital
generator.
All information in this publication is based on the latest product information
available at the time of approval for printing.
ALL POWER AMERICA LLC reserves the right to make changes at any time without
notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
This manual should be considered a permanent part of the generator and should
remain with it if it is resold.
Pay special attention to statements preceded by the following words;
Indicates a strong possibility of severe personal injury or
death if instructions are not followed.
Indicates a possibility of personal injury or equipment
damage if instructions are not followed.
NOTE: Gives helpful information.
If a problem should arise, or if you have any questions about the generator,
consult an authorized ALL POWER AMERICA dealer.
This generator is designed to give safe and dependable
service if operated according to instructions. Read and
understand the Owner's Manual before operating the gen-
erator. Failure to do so could result in personal injury or
equipment damage.
• The illustration may vary according to the type.
1. SAFETY INSTRUCTIONS .............................................................................1
2. SAFETY LABEL LOCATIONS ......................................................................3
3. COMPONENT IDENTIFICATION ................................................................5
4. PRE-OPERATION CHECK ............................................................................9
5. STARTING THE ENGINE ............................................................................13
High altitude operation ....................................................................................16
6. GENERATOR USE ..........................................................................................17
7. STOPPING THE ENGINE ...........................................................................24
8. MAINTENANCE .................................................................................................26
9. TRANSPORTING/STORAGE ...................................................................31
10. TROUBLESHOOTING .................................................................................33
11. SPECIFICATIONS ..........................................................................................35
12. ELECTRICAL WIRING DIAGRAM .......................................................36
13. LIGHT KIT ...........................................................................................................37

1. SAFETY iNSTRUCTiONS
To ensure safe operation
• This generator is designed to give safe and depend-
able service if operated according to instructions.
Read and understand the Owner's Manual before op-
erating the generator Failure to do so could result in
personal injury or equipment damage.
• Exhaust gas contains poisonous carbon monoxide.
Never run the generator in an enclosed area.
Be sure to provide adequate ventilation.
• The muffler becomes very hot during operation and
remains hot for a while after stopping the engine.
Be careful not to touch the muffler while it is hot.
Let the engine cool before storing the generator indoors.
• The engine exhaust system will be heated during
operation and remain hot immediately after stopping
the engine.
To prevent scalding, pay attention to the warning marks
attached to the generator.
SAFETY INSTRUCTIONS
To ensure safe operation --
• Gasoline is extremely flammable and explosive under certain conditions.
Refuel in a well ventilated area with the engine stopped.
• Keep away from cigarette, smoke and sparks when refueling the
generator, Always refuel in a well-ventilated location.
• Wipe up spilled gasoline at once.
• Connections for standby power to a building's
electrical system must be made by a qualified
electrician and must comply with all applicable laws
and electrical codes. Improper connections can allow
electrical current from the generator to back feed into
the utility lines. Such back feed may electrocute utility
company workers or others who contact the lines
during a power outage, and when utility power is
restored, the generator may explode, burn, or cause
fires in the building's electrical system.
• Always make a pre-operation inspection (page 9) before you start the
engine. You may prevent an accident or equipment damage.
• Place the generator at least l m(3ft) away from buildings or other
equipment during operation.
• Operate the generator on a level surface, if the generator is tiled, fuel
spillage may result.
• Know how to stop the generator quickly and understand operation of all
the controls. Never permit anyone to operate the generator without proper
instructions.
• Keep children and pets away from the generator when it is in operation.
• Keep away from rotating parts while the generator is running.
mThe generator is a potential source of electrical shocks when misused; do
not operate with wet hands.
mDo not operate the generator in rain or snow and do not let it get wet.

2. SAFETY LABEL LOCATIONS
These lables warn you potential hazards that can cause serious injury. Read the
labels and safety notes and precautions described in manual carefully.
If a label is lost or becomes unreadable, contact your ALL POWER AMERICA
dealer for a replacement.
CHOKE LEVER \
SAFETY CAUTION /
/
HOT CAUTION
/ ....
OIL ALERT
r

Control panel
3. COMPONENT IDENTIFICATION Etype
CHOKELEVER
FUEL CAP VENTLEVER
FUEL FILLER CAP
MAINTENANCE
COVER CONTROL PANEL
STARTER GRIP
ENGINE SWITCH
SPARK PLUG
MAINTENANCE
COVER
i' ....
MUFFLER
Record the frame serial number in the space below.
You will need this serial number when ordering pars.
Frame serial number:
Frame serial number
SMART-THROTTLE SWLTCH
_ OUTPUT INDICATOR LIGHT
OVERLOAD iNDICATOR UGHT \
DC RECEPTACLE
DC CIRCUIT PROTECTOR
GROUND TERMINAL
OiL ALERT INDICATOR LIGHT
AC RECEPTACLE

A type (120V)
AC RECEPTACLE
Jtype
Austype
AC RECEPTACLE
A type (240V)
Smart throttle
Engine speed is kept at idle automatically when the electrical appliance is disconnected
and it returns to the proper speed to power of the electrical load when electrical
appliance is connected. This position is recommended to minimize the fuel consumption
while in operation.
• Smart throttle system does not operate effectively, if the electrical appliance
requires the momentary electric power.
• When high electrical loads are connected simultaneously, turn the Smart-
throttle switch to the OFF position to reduce voltage vibration.
• In DC operation, turn the Smart-throttle switch to the OFF position.
OFF:
Smart-throttlesystem does notoperate. Enginespeed is keptover ratedspeed.
ON
ON OFF
AC RECEPTACLE AC RECEPTACLE
-7- -8-

4. PRE-OPERAT(ON CHECK
1. Check the engine oil level.
• Using nondetergent oil or 2-stroke engine oil could shorten the engine's service
life.
Use high-detergent, premium quality 4-stroke engine oil, certified to meet or exceed
U.S. automobile manufacturer's requirements for API Service Classification SG, SF.
Select the appropriate viscosity for the average temperature in your area.
SAE Viscosity Grades
SINGLE
VISCOSITY
MULTI
VISCOSITY
-2¢ -I0 0 I0 20 30 40C
0 2O 4O 6O 80 IO0"F
AMBIENT TEMPERATURE
Loosen the cover screw and remove the left side maintenance cover. Remove the oil
filler cap, and wipe the dipstick with a clean rag. Check the oil level by inserting the
dipstick in the filler hole without screwing it in.
If the oil level is below the end of the dipstick, refill the recommended oil up to the top of
the oil filler neck.
NOTE: The Oil Alert System will automatically stop the engine before the oil level falls
below the safe limit. However, to avoid the inconvenience of an unexpected shutdown, it
is still advisable to visually inspect the oil level regularly.
OIL FILLER CAP
UPPER LEVEL
/
O!L FILLER HOLE
2. Check the fuel level.
Use automotive gasoline (Unleaded or Iowleaded is preferred to minimize combustion
chamber deposits).
If the fuel level is low, refuel the fuel tank until the level increased to the specified mark.
Never use an oiltgasoline mixture or dirty gasoline.
Avoid getting dirt, dust or water in the fuel tank.
After refueling, tighten the fuel filler cap seurely.
• Gasoline is extremely flammable and is explosive under certain conditions.
• Refuel in a well-ventilated area with the engine stopped. Do not smoke or
allow flames or sparks in the area where the engine is refueled or where
gasoline is stored.
• Do not overfill the fuel tank (there should be no fuel above the upper limit mark).
After refueling, make sure the tank cap is closed properly and securely.
• Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite,
If any fuel is spilled, make sure the area is dry before starting the engine.
• Avoid repeated or prolonged contact with skin or breathing of vapor. KEEP
OUT OF REACH OF CHILDREN.
-9- -1O-

Fueltankcapacity:3.7liter
FUELFILLERCAP UPPERLIMITMARK
Gasolinescontainingalcohol
Ifyoudecidetouseagasolinecontainingalcohol(gasohol),besureit'soctaneratingis
ashighasthatrecommendedbyALLPOWERAMERICA.Thetwotypesofgasohol
containeitherethanolormethanol,Donotusegasoholthatcontainsmorethan10%ethanol,
Donotusegasolinecontainingmethanol(methylorwoodalcohol)thatdoesnotalso
containcosolventsandcorrosioninhibitorsformethanol,Neverusegasolinecontaining
morethan5%methanol,evenifithascosolventsandcorrosioninhibitors.
• Fuelsystemdamageorengineperformanceproblemsresultingfromtheuseof
fuelsthatcontainalcoholisnotcoveredunderthewarranty.ALLPOWER
AMERICAcannotendorsetheuseoffuelscontainingmethanolsinceevidence
oftheirsuitabilityisasyetincomplete.
• Beforebuyingfuelfromanunfamiliarstation,trytofindoutifthefuelcontains
alcohol,ifitdoes,confirmthetypeandpercentageofalcoholused.Ifyou
noticeanyundersirableoperatingsymptomswhileusingagasolinethat
containsalcohol,oronethatyouthinkcontainsalcohol,replaceitbyagasoline
thatyouknowdoesnotcontainalcohol,
3.Checktheaircleaner.
Checktheaircleanerelementtobesureitiscleanandingoodcondition.
Loosenthecoverscrewandremovetheleftsidemaintenancecover.
Pressthelatchtabonthetopoftheaircleanerbody,removetheaircleanercover,check
theelement.Cleanorreplacetheelementifnecessary.
• Neverruntheenginewithouttheaircleaner.Rapidenginewearwillresult
fromcontaminants,suchasdustanddirt,beingdrawnthroughthecarburetor.
intotheengine.
MAINTENANCECOVER
MAINTENANCECOVER
SCREW
AIRCLEANERBODY
AIRCLEANERCOVER
AIRCLEANER
COVERSCREW....
AIRCLEANERELEMENTS
-11- -12-

5. STARTING THE ENGINE
Before starting the engine, disconnect any load from the AC receptacle.
1.Turn the fuel cap lever fully clockwise to the ON position.
NOTE: Turn the fuel cap vent lever to the OFF position when transporting the generator.
FUEL CAP VENT LEVER
\\
j
2.Turn the engine switch to the ON position.
© OFFI
_
ENGINE SWITCH
3. Move the choke lever to the START position.
NOTE:
Do not use the choke when the engine is warm or the air temperature is high.
[RUN_ -_ START]
CHOKELEVER
START
START
4. Pull the starter grip until resistance is felt, the pull the starter grip briskly toward the
arrow as shown below.
• Do not allow the starter grip to snap back, Return it slowly by hand.
STARTER GRIP
-13- -14-

5MovethechokelevertotheRUNpositionaftertheenginewarmsup. Highaltitudeoperation
CHO_ LEVER
_/
l/
RUN
i RUN_-_ STARTi
RUN
• If the engine stops and will not restart, check the engine oil level before
troubelshooting in other areas.
At high altitude, the standard carburetor air-fuel mixture will be excessively rich.
Performance will decrease, and fuel consumption will increase.
High altitude performance can be improved by installing a smaller diameter main fuel jet
in the carburetor and readjusting the pilot screws. If you always operate the generator at
altitudes higher than 1,500 m (5,000 feet) above sea level, have your authorized ALL
POWER AMERICA service center perform these carburetor modifications.
Even with suitable carburetor jetting, engine horsepower will decrease approximately
3.5% for each 300m (1,000 feet) increase in altitude. The affect of altitude on the
horsepower will be greater than this if no carburetor modification is made.
• Operation of the generator at an altitude lower than the carburetor is jetted for
may result in reduced performance, overheating, and serious engine damage
caused by an excessively lean air/fuel mixture.
-15- -16-

6. GENERATOR USE
Be sure to ground the generator when the connected equipment is grounded.
• To prevent electrical shock from faulty appliances, the generator should be
grounded. Connect a length of heavy wire between the generator's ground
teminal and an external ground source.
• Connections for standby power to a building's electrical system must be made
by a qualified electrician and must comply with all applicable laws and electri-
cal codes. Improper connections can allow electrical current from the generator
to backfeed into the utility lines. Such backfeed may electrocute utility company
workers or others who contact the lines during a power outage, and when utility
power is restored, the generator may explode, burn, or cause fires in the
building's electrical system.
• Do not exceed the rated power.
The total wattage of all appliances connected must be considered.
• Do not exceed the current limit specified for any one receptacle.
• Do not connect the generator to a household circuit. This could cause the
damage to the generator or to electrical appliances in the house.
• Do not modify or use the generator for other purpose than it is intended for.
Also observe the following when using the generator.
• Do not connect an extension to exhaust pipe.
• When an extension cable is required, be sure to use a rubber sheathed
flexible cable (IEC 245 or equivalent).
• Limit length of extension cables; 60m for cables of 1.5mm 2 and 100m for
cables of 2.5mm 2 . Long extension cables will reduce usable power due to
resistance in the extension cable.
• Keep the generator away from other electric cables or wires such as
commercial power supply lines.
_" GROUND MARK
• The DC receptacle can be used while the AC power is in use. If you use both
at the same time, be sure not to exceed the total power for AC and DC.
• Most appliance motors require more than their rated wattage for start-up.
GROUND TERMINAL
-17- -18-

ACapplications
1.Starttheengineandmakesuretheoutputindicatorlight(green)flash.
2.Confirmthattheappliancetobeusedisswitchedoff,andplugintheappliance.
OVERLOADINDICATOROUTPUTINDICATORLIGHT
LIGHT /
PLUG
• Substantial overloading that continuously lights the overload indicator light
(red) may damage the generator. Marginal overloading that temporarily lights
the overload indicator light (red) may shorten the service life of the generator.
• Be sure that all appliances are in good working order before connecting them
to the generator. If an appliance begins to operate abnormally, becomes
sluggish, or stops suddenly, turn off the generator engine switch immediately.
Then disconnect the appliance, and examine itfor signs of malfunction.
3. In order to acquire both the best effect and the maximum service life of the
generator. Usually, the new generator should run 20 hours under 50% load, the
generator may reach the best performance.
Output and Overload Indicators
The output indicator light (green) will remain flash during normal operating conditions.
If the generator is overloaded (in excess of 1.6KVA), or if there is a short in the
connected appliance, the output indicator light (green) will go OFF, the overload
indicator light (red) will go ON and current to the connected appliance will be shut off.
Stop the engine if the overload indicator light (red) comes ON and investigate the
overload source
• Before connecting an appliance to the generator, check that it is in good order, and
that its electrical rating does not exceed that of the generator. Then connect the power
cord of the appliance, and start the engine.
OUTPUT INDICATOR LIGHT (GREEN) OVERLOAD INDICATOR LIGHT (RED)
,,/q
• When an electric motor is started, both the overload indicator light (red) and
the output indicator light (green) may go on simultaneously. This is normal, if
the red overload indicator light goes off after about four (4) seconds. If the
red overload indicator light stays on, consult your local generator dealer.
-19- -20-

DCapplication
TheDCreceptaclemaybeusedforcharging12voltautomotive-typebatteriesonly.The
zeroloadvoltageis15V-30V.
1.ConnectthechargingcablestotheDCreceptacleofthegeneratorandthentotheba-
tteryterminals.
CHARGING CABLE
(SOLD SEPARATELY)
• To prevent the possibility of creating a spark near the battery, connect charging
cable first to the generator, then to the battery. Disconnect cable first at the
battery.
• Before connecting charging cables to a battery that is installed in a vehicle,
disconnect the vehicles grounded battery cable. Reconnect the vehicle's
grounded battery cable after the charging cables are removed. This procedure
will prevent the possibility of a short circuit and sparks if you make accidental
contact between a battery terminal and the vehicle's frame or body.
• Do not attempt to start an automobile engine with the generator still connected
to the battery. The generator may be damaged.
• Connect the positive battery terminal to the positive charging cord. Do not re-
verse the charging cables, or serious damage to the generator and/or battery
may occur.
• The battery gives off explosive gases; keep spark, flames and cigarettes away.
Provide adequate ventilation when charging.
• The battery contains sulfuric acid (electrolyte). Contact with skin or eyes may
cause severe burns. Wear protective clothing and a face shield.
-If electrolyte gets on your skin, flush with water.
-If electrolyte gets in your eyes, flush with water for at least 15 minutes and call
a physician.
• Electrolyte is poisonous.
-If swallowed, drink large quantities of water or milk and follow with milk of
magnesia or vegetable oil and call a physician.
• KEEP OUT OF REACH OF CHILDREN.
2. Start the engine
• The DC receptacle may be used while the AC power is in use.
• An overloaded DC circuit will trip the DC circuit protector. If this happens, wait
a few minutes before pushing in the circuit protector to resume operation.
DC CIRCUIT PROTECTOR
ON OFF
-21 - -22-

Oil alert system
The oil alert system is designed to prevent engine damage caused by an insufficient
amount of oil in the crankcase. Before the oil level in the crankcase falls below a safe
limit, the oil alert system will automatically shut down the engine(the engine switch will
remain in the ON position).
If the oil alert system shuts down the engine, the oil alert indicator light(red) will come
on when you operate the starter, and the engine will not run. If this occurs, add engine
oil.
OiL ALERT INDICATOR LIGHT (red)
7. STOPPING THE ENGINE
To stop the engine in an emergency, turn the engine switch to the OFF position.
IN NORMAL USE:
1.Switch off the connected equipment and pull the inserted plug out.
PLUG
2.Turn the engine switch to the OFF position
ENGINE SWITCH
]FF
-23- -24-

3. Allow the engine to cool well, and turn the fuel cap lever fully counterclockwise to the
OFF position. 8. MAINTENANCE
FUELCAP LEVER
X\
J
/
\
OFF
• Be sure both the fuel cap lever and the engine switch are in "OFF" position
when stopping, transporting and/or storing the generator.
The purpose of the maintenance and adjustment schedule is to keep the generator in
the best operating condition.
Inspect or service as scheduled in the table below.
• Shut off the engine before performing any maintenance. If the engine must be
run, make sure the area is well ventilated. The exhaust contains poisonous
carbon monoxide gas.
• Use genuine ALL POWER AMERICA parts or their equivalent. The use of
placement parts which are not of equivalent quality may damage the generator.
Maintenance Schedule
REGULAR SERVICE PERIOD(3)
ITEM /
Perform at every indicated month
or operating hour interval, which-
ever comes first.
Check level
Engine oil Change
Check
Air cleaner Clean
Check-adjust
Spark plug Replace
Combustion chamber Clean
Valve clearance Check-adjust
Fuel tank and filter
Fuel line
EACH FIRST EVERY3 EVERY6 EVERY MONTH MONTHS MONTHS YEAR
OR OR OR OR
20HRS 50HRS 100HRS 200HRS
© O
O(1)
O
O
Every 300Hrs. (2)
USE
O
O
0(2)
Clean ©(2)
Check Every 2 years (Replace if necessary) (2)
NOTE: (1) Service more frequenfiy when used in dusty areas.
(2) These items should be serviced by your servicing dealer, uniess you have the proper tools and
are mechanically proficient. Refer to shop manual for service procedures.
(3) For commercial use, log hours of operation to determine proper maintenance intervals.
-25- -26-

1. CHANGING OIL
Drainthe oil while theengine isstill warm toassure rapid and complete draining.
• Make sure to turn the engine switch and the fuel cap vent lever OFF before
draining.
1. Loosen the cover screw and remove the left side maintenance cover.
2. Remove the oil filler cap.
3. Drain dirty oil into a container thoroughly.
4. Refill with the recommended oil, and check the oil level.
5. Reinstall the left side maintenance cover and tighten the cover screw securely.
Engine oil capacity: 0.4L (0.42USQT, 0.35LMQT)
MAINTENANCE :
COVER
MAINTENANCE
COVER SCREW
UPPER LEVEL
OIL FILLER CAPOIL FILLER HOLE
Wash your hands with soap and water after handing used oil.
• Please dispose of used motor oil in a manner that is compatible with the
environment. We suggest you take it in a sealed container to your local service
station for reclamation. Do not throw it in the trash or pour it on the ground.
2. AIR CLEANER SERVICE
A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunc-
tion, service the air cleaner regularly. Service more frequently when operating the
generator in extremely dirty areas.
• Do not use gasoline or low flash point solvents for cleaning. They are
flammable and explosive under certain conditions.
• Never run the generator without the air cleaner, otherwise rapid engine wear
may result.
1. Loosen the cover screw and remove the left side maintenance cover.
2. Remove the air cleaner cover.
3. Wash the element in a non-flammable or high flash point solvent and dry it thoroughly.
4. Soak the element in clean engine oil and squeeze out the excess oil.
5. Reinstall the main and outer air cleaner elements and the air cleaner cover. Tighten
the cover screw securely.
6. Reinstall the maintenance cover and tighten the cover screw securely.
MAINTENANCE
COVER
MAINTENANCE
COVERSCREW
<
ELEMENT
AIR CLEANER
BODY
AIRCLEANER
COVER
A(RCLEANER
COVERSCR_#
AIR CLEANER
ELEMENTS
-27- -28-

3. SPARK PLUG SERVICE
RECOMMENTDEDSPARKPLUG:A7RTC
To ensure proper engine operation, the spark plug must be properly gapped and free of
deposits.
1. Remove the spark plug maintenance cover
SPARK PLUG MAINTENANCE COVER
2. Remove the spark plug cap.
3. Clean any dirt from around the spark plug base.
4. Use the wrench to remove the spark plug.
HANDLEBAR
5. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped.
Clean the spark plug with a wire brush if it is to be reused.
6. Measure the plug gap with a feeler gauge.
The gap should be 0.6-0.7mm (0.024-0.028in). Correct as necessary by carefully bend-
ing the side electrode.
0.6-0.7mm __
(0.024-0.028 in) !
7. Install the spark plug carefully, by hand, to avoid cross-threading.
8. After a new spark plug has been seated by hand, it should be tightened 1/2 turn with
a wrench to compress its washer.
If a used plug is being reinstalled, it should only require 1/8 to 1/4 turn after being
seated.
9. Reinstall the spark plug cap on the spark plug securely.
10. Reinstall the spark plug maintenance cover.
• The spark plug must be securely tightened. An improperly tightened plug can
become very hot and possibly damage the generator.
• Never use a spark plug with an improper heat range.
• Never use a spark plug without damping resistance, or it will cause no AC
output.
SPARK _Lg_ _A_
-29- -30-

9. TRANSPORTING STORAGE
To prevent fuel spillage when transporting or during temporary storage, the generator
should be secured upright in its normal operating position, with the engine switch OFF.
The fuel cap vent lever is turned counterclockwise to the OFF position.
Allow the engine to cool well before turning the fuel cap vent lever to the OFF position.
When transporting the generator:
• Do not overfill the tank (there should be no fuel in the filler neck).
• Do not operate the generator while it is on a vehicle. Take the generator elf the
vehicle and use it in a well ventilated place.
• Avoid a place exposed to direct sunlight when putting the generator on a
vehicle. If the generator is left in an enclosed vehicle for many hours, high
temperature inside the vehicle could cause fuel to vaporize resulting in a
possible explosion.
• Do not drive on a rough road for an extended period with the generator on
board. If you must transport the generator on board. If you must transport the
generator on a rough road, drain the fuel from the generator beforehand.
Before storing the unit for an extended period:
1. Be sure the storage area is free of excessive humidity and dust.
2. Drain the fuel.
• Gasoline is extremely flammable and explosive under certain conditions.
• Do not smoke or allow flames or sparks in the area.
SCREW DRIVER
a.
b.
C.
d.
e.
3.
4.
Drain all gasoline from the fuel tank into an approved gasoline container.
Turn the engine switch ON, and loosen the carburetor drain screw and drain the
gasoline from the carburetor into a suitable container.
With the drain screw loosened remove the spark plug cap, and pull the starter grip 3
to 4 times to drain the gasoline from the fuel pump.
Turn the engine switch to the OFF position, and tighten the drain screw securely.
Reinstall the spark plug cap on the spark plug securely.
Change the engine oil.
Remove the spark plug and pour about a tablespoon of clean engine oil into the
cylinder. Crank the engine several revolutions to distribute the oil, then reinstall the
spark plug.
Slowly pull the starter grip until resistance is felt. At this point, the piston is coming up
on its compression stroke and both the intake and exhaust valves are closed. Storing
the engine in this position will help to protect it from internal corrosion.
Starter grip
-31- -32-

10. TROUBLESHOOTING
When the engine will not start:
I Is there fuel in the tank? ] NO _[
YES
| NO _r
I is the engine switch on? [_--L
_ YES
I is the enough oil in the engine? ] NO (_[
YES
Is there a spark from
the spark plug?
Refuel the fuel tank
Turn the engine switch on.
Add the recommended oil,
Replace the _ Takethegeneratorto an I
spark plug. I spark [auth0rizeddealer. J
• Be sure there is no spilled
fuel around the spark plug.
Spilled fuel may ignite.
i
If the engine still does not
start, take the generator to an
authorized dealer. 1
To check:
1) Remove the spark plug cap and clean
any dirt from around the spark plug.
2) Remove the spark plug and install the
spark plug inthe plug cap.
3) Set the plug side electrode on the cylinder
head to ground.
4) Pull the recoil starter, sparks should jump
across the gap.
Appliance does not operate:
Is the output indicator light ON? 1
YES INO
I Is the overload in- I_ _dicator light ON?
I YES
_r
I Check the electrical appli- l NO DEFECTS _'t
ance or equipment for any I
m
defects.
DEFECTS
No electricity at the DC receptacle:
Is DC circuit protect on? I NO
YES
7
Take the generator to an |
J
authorized dealer.
/
Take the generator to an |
J
authorized dealer.
t • Replace the electrical I
appliance or equipment I
• Take the electrical appli 1
ance or equipment to anI
electrical shop for repair J
[ Stop and restart the engine. ]
}_[ Turn the DC circuit protector on. ]
i ake the generator to an ]
authorized dealer.
-33- -34-

11. SPECiFiCATiONS 12. ELECTRICAL WIRING DIAGRAM
SPECIFICATIONS
Model
Rated frequency (Hz)
Rated voltage (V)
Rated current (A)
Rated speed (rpm)
Rated output (kVA)
Max output (kVA)
5O
23O
7.0
2000 Digital Generator 6O
120/240
13.316.7
5000
1.6
2.0
DC output
DC voltage 12V-8.3A (Charge with automotive-type batteries only)
Electric circuit breaker Available
No. of Phase Single phase
Engine
Model Type 2000 Digital Generator
Type Singlecylinder,4stroke,vertical,air-cooled,OHV,gasolineengine
Displacement(cc) 105
Rated power (kW) 2.2/5000
Rated rotation speed (rpm) 5000
Ignition system T.C. I
Spark plug A7RTC
Starting system Recoil starter
Fuel Automotive unleaded gasoline
Fuel consumption (g/kW.h) 630
Lube oil SAE 10W30 (above CC grade)
Fuel tank capacity (L) 3.7
Continuous running time (hr) (at rated output) 3.0
Noise level(zero load- full load) [dB(A)/7m] 56 64
Overall dimension (L x Wx H) [mm(in)] KGE2OOOTc:549x291x405(21.61x11.46x15.94)
22 (48.4)
Dry weight [kg(Ibs)] to 23.5 (51.7)
I Charging winding
Blue ,,_.)_, Graz rectifier
Blue BrowBlackn _ _
M.ain. __
win
Red
r' i -'-'Red(__
Black_
_ubsidary winding
Inverter unit
Yellow
Smart-throttle
_.,..% Red I
-35- -36-