ALLPOWER APG3535 User manual

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3500W P Ge rat,
ro ane ne or
Table of Contents
Topic Page
Limited Warranty 3
Safety Guidelines 5
General Precautions 6
Battery 15
Assembly 16
Operation 17
Inspection, Cleaning and Maintenance 23
Installation 24
Compliance 26
Specifications 27
WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS
IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH
INSTRUCTIONS INTHIS MANUAL COULD RESULT IN PERSONAL
INJURY, PROPERTY DAMAGE, AND/OR VOIDING OF YOUR
WARRANTY. ALL-POWER AMERICA WILL NOT BE LIABLE FOR ANY
DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS.
2

Owner's anuaJ
Limited Warranty
All=Power warrants to the original purchaser who uses the product in a consumer
application (personal, residential or household usage ) that all products covered under this
warranty are free from defects in material and workmanship for one year from the date of
purchase. All products covered by this limited warranty which are used in commercial applications
(i.e. income producing) are warranted to be free of defects in material and workmanship for
90 days from the date of original purchase. Products covered under this warranty include air
compressors, air tools, service parts, pressure washers an d 9en erators.
All=Power will repair or replace, at All=Powers sole option, products or
components which have failed within the warranty period. Service will be schelduled according
to the normal work flow and business hours at the service center location, and the availibility of
replacement parts. All decisions of All=Power with regard to this limited warranty shall be
final.
This warranty gives you specific legal rights, and you may also have other rights which vary from
state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):
To process a warranty claim on this product, DO NOT return item to the retailer. The product must
be evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized
Warranty Service Center call toll free 888.896.6881.
Retain original cash register sales receipt as proof of purchase for warranty to work.
Use reasonable care in the operation and maintenance of the product as described in the Owner's
Manual(s).
Deliver or ship the product to the Authorized Warranty Service Center. Freight costs, if any must
be paid by the purchaser.
If the purchaser does not receive satisfactory results form the Authorized Warranty Sercive
Center, the purchser should contact All=Power.
3

3500W Propane Gener; :or
Limited Warranty (cont'd)
THIS WARRANTY DOES NOT COVER:
• Merchandise sold as reconditioned, used as rental equipment or floor display models.
• Expendable parts or accessories supplied with the product which are expected to become
inoperative or unusable after a reasonable period of use.
• Merchandise that has become damaged or inoperative because of ordinary wear, misuse,
cold, heat, rain, excessive humidity, freeze damage, use of improper chemicals, negligence,
accident, failure to operate the product in accordance with the instructions provided in the
Owner's Manual(s) supplied with the product, improper maintenance, the use of accessories or
attachments not recommended by All=Power, or unauthorized repair or alterations.
• Repair and transportation costs of merchandise determine not to be defective.
,,Costs assoiciated with assembly, required oil, adjustments or other installation and start=up
costs.
• Merchandise sold by All=Power which has been manufactured by and identified as the
product of another company, such as gasoline engines. The product manufacturer's warranty,
if any, will apply.
,,ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT
MAY RESULT FROM ANY DEFECTS, FAILURE OR MALFUNCTION OF THE PRODUCT IS
NOT COVERED BY THIS WARRANTY. Some states do not allow the exclusion, so it may not
apply to you.
,,IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL
PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the
above limitations may not apply to you.
4

Owi3er s anual
Safety Guidelines - Definitions
This manual contains important information that you need to know and
understand in order to protect YOUR SAFETY and to PREVENT
EQUIPMENT PROBLEMS. The followin9 symbols help you recognize this
information. Please read the manual and pay attention to these sections.
Save These Important Safety Instructions!
Read and understand all of these safety instructions. Be
sure to retain them for future use.
WARNING! WARNINGS INDICATE A CERTAINTY OR STRONG
POSSIBILITY OF PERSONAL INJURY OR DEATH IF
INSTRUCTIONS ARE NOT FOLLOWED.
CAUTION: CAUTIONS INDICATE A POSSIBILITY OF
EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT
FOLLOWED.
NOTE: NOTES GIVE HELPFUL INFORMATION
WARNING! IMPROPER OPERATION OR MAINTENANCE
OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY
AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL
WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING
THIS EQUIPMENT. WHEN USING GENERATORS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RISK OF PERSONAL INJURY.
5

Propane Gener; or
General Precautions
WARNING! FAILURE TO FOLLOW THESE iNSTRUCTiONS CAN RESULT iN
SEVERE iNJURY OR DEATH.
_AUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO
RESULT iN DAMAGE TO TH E TOOL AND/OR TH E iTEM YOU ARE WORKING
ON,
Carbon Monoxide
When this tool is running, ensure that the area is well ventilated. Never run the
engine in an enclosed area. Run the engine in an open area or with an exhaust
evacuation system in an enclosed area.
WARNING! THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE
GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS AND MAY LEAD TO
DEATH.
Fuel and Oil
This product requires oil and fuel. Attemptin 9 to start the engine without oil will ruin
the engine and void the warranty. Work in well ventilated area. Keep cigarettes,
flames or sparks away from the work area or where fuel is stored.
WARNING! PROPANE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE
UNDER CERTAIN CONDITIONS. KEEP OUT OF REACH OF CH ILDREN.
• Propane fuel and fumes are flammable and potentially explosive. Use proper fuel storage and
handling procedures. Always have multiple ABC class fire extinguishers nearby.
• Keep the generator and surrounding area clean at all times.
• Fuel or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per
any local, state, or federal codes and regulations. Store oily rags in a covered metal container.
,, Never store fuel or other flammable materials near the generator.
6

OwI3eF s 13Ll
General Precautions (cont'd)
Fuel and Oi| (cont'd)
• Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel
tank. Fuel vapors are explosive.
• Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and
connections to avoid sparking or arcing. These events could ignite fumes or vapors.
• Do not refill the fuel tank while the engine is running or while the engine is still hot. Do not
operate the generator with known leaks in the fuel system
• Excessive buildup of unburned fuel gases in the exhaust system can create a potentially
explosive condition. This buildup can occur after repeated failed start attempts, valve testing, or
hot engine shutdown. If this occurs, open exhaust system drain plugs, if equipped, and allow the
gases to dissipate before attempting to restart the generator.
•Use only engine manufacturer recommended fuel and oil.
Hot Components
WARNING! ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY
HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN. WEAR
INSULATED GLOVES OR WAIT UNTI L TH E ENGI NE AND EXHAUST SYSTEM
HAVE COOLED BEFORE HANDLING THESE PARTS.
Power Output
This generator is not designed to power sensitive electronic equipment (including computers
and medical devices) without the addition of an approved line conditioner, which is sold separately.
CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT
WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE
DAMAGE TO THE EQUIPMENT. ALL POWER AMERICA IS NOT RESPONSIBLE
FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN
APPROVED LINE CONDITIONER,
7

3500W Propane Generator
General Precautions (cont'd)
Work Area
• Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes.
,, Keep bystanders, children, and visitors away while operating a generator. Provide barriers or
shields as needed.
Electrical Safety
Grounded tools must be plugged into an outlet properly installed and
grounded in accordance with all codes and ordinances. Never remove the
grounding prong or modify the plu 9 in any way. Do not use any adapter
plugs.
• Grounding provides a low=resistance path to carry electricity away from the
user in the event of an electrical malfunction.
• Double insulated tools are equipped with a polarized plug where one blade is wider thanthe
other. This plug fits in a polarized outlet only one way. If the plug does not fit fully in the outlet,
reverse the plug. if it still does not fit, contact a qualified electrician to install a polarized outlet.
Do not change the plug in any way. Double insulation eliminates the need for the three=wire
grounded power cord and grounded power supply system.
• Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators.
There is an increased risk of electric shock if your body is grounded.
• Do not expose generator to rain or wet conditions. Water entering a generator will increase the
risk of electric shock.
• Do not abuse the power cord. Keep power cords away from heat, oil, sharp edges, or moving
parts. Replace damaged power cords immediately. Damaged power cords increase the risk of
electric shock.
• When operating a power tool outside, use an outdoor extension cord marked "W=A" or "W".
These extension cords are rated for outdoor use, and reduce the risk of electric shock.
8

OwneF s al3ual
General Precautions (cont'd)
Electrical Safety (cont'd)
• All connections and conduits from the generator to the load must only be installed by trained and
licensed electricians, and in compliance with all relevant local, state, and federal electrical
codes and standards, and other regulations where applicable.
• The generator must be earth=grounded for fixed installations in accordance with all relevant
electrical codes and standards before operation.
• Do not attempt to connect or disconnect load connections while standing in water, or on wet or
soggy ground.
• Do not touch electrically energized parts of the generator and interconnecting cables or
conductors with any part of the body, or with any non =insulated conductive object.
• Connect the generator only to a load or electrical system (120 volt) that is compatible with the
electrical characteristics and rated capacities of the generator.
• Before servicing equipment powered by the generator, disconnect the equipment from its power
input.
• Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked,
cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded.
Keep terminals clean and tight.
• insulate all connections and disconnected wires.
• Guard against electric shock. Prevent body contact with grounded surfaces such as pipes,
radiators, ranges, and refrigerator enclosures.
Personal Safety
,, Stay alert. Watch what you are doing, and use common sense when operating a generator. Do
not use generator while tired or under the influence of drugs, alcohol, or medication. A moment
of inattention while operating generators may result in serious personal injury.
• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in
moving parts.
9

3500W Pro ane Gener; :or
General Precautions (cont'd)
Persona| Safety (cont'd)
,, Avoid accidental starting. Make sure the power switch is in its "OFF" position, and disconnect
the spark plug wire when not in use.
• Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is
left attached to a rotating part of the generator may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times.
• Use safety equipment. Always wear eye protection. Wear ANSi approved safety impact eye
goggles. Dust mask, non=skid safety shoes, hard hat, or hearing protection must be used for
appropriate conditions.
• Do not force the generator. Use the correct generator for your application. The correct generator
will do the job better and safer at the rate for which it is designed.
• Do not use the generator if the power switch does not turn it on or off. Any generator that cannot
be controlled with the power switch is dangerous and must be replaced.
Generator Use and Care
Make sure the power switch is in its "OFF" position and disconnect the spark plug wire before
making any adjustment, changing accessories, or storing the generator. Such preventive safety
measures reduce the risk of starting th e generator accidentally.
Store idle generators out of reach of children and other untrained persons. Generators are
dangerous in the hands of untrained users.
Maintain generators with care. Do not use damaged generator. Tag damaged generators "Do not
use" until repaired.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that
may affect the generator's operation. If damaged, have the generator serviced before using. Many
accidents are caused by poorly maintained generators.
Use only accessories that are recommended by the manufacturer for your model. Accessories that
may be suitable for one generator may become hazardous when used on another generator.
10

Owner's anual
General Precautions (cont'd)
Servicing
Maintain labels and name plates on the generator and engine. These carry important information.
If unreadable or missing, contact All=Power immediately for a replacement.
Generator service must be perform ed on ly q ualified repair personnel. Service or maintenan ce
performed by unqualified personnel could result in a risk of injury.
When servicing a generator, use only identical replacement parts. Follow all appropriate
instructions in this manual. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of electric shock or injury.
Heart Pacemakers
WARNING! PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR
PHYSICIAN(S) BEFORE USING THiS PRODUCT, ELECTROMAGNETIC
FIELDS iN CLOSE PROXiMiTY TO A HEART PACEMAKER COULD CAUSE
iNTERFERENCE TO OR FAILURE OF THE PACEMAKER.
Installation
• Ensure installation meets all applicable safety, and local and national electrical codes. Have
installation performed by a qualified, licensed electrician and building contractor.
• All electrical work, including the earth-ground connection, should be completed by a licensed
electrician.
• Any separate fuel storage or generator supply facility must be built or installed in full compliance
with all relevant local, state, and federal regulations.
11

3500W Propane Gener; :or
General Precautions (cont'd)
Installation (cont'd)
•if the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It
should not be run outdoors without protection to the generator and wiring conduit.
,, The generator weighs 1051bs (approx). Two or more people should assist when moving or lifting
this product. Never lift the generator using the engine or alternator lifting lugs. Connect lifting
equipment to the frame of the generator
• Before lifting the generator, ensure the lift rigging and supporting structure are in good
condition, and are rated to lift such a load.
• Keep all personnel away from the suspended generator during relocating.
,, The supporting floor/ground surface should be level and strong enough to safely hold the weight
of the generator, if the floor/grounded surface is not level, strong cross members should be
placed under the full length of the generator frame at its low side.
• For trailer installation, the generator should be mounted on the center point of the trailer, over
the wheels. The trailer must be capable of supporting the weight of the generator and all
contents (tools, etc.)
• install sound=and weather=proofing only when it is not raining or snowing to avoid trapping
moisture within the generator's area.
Mechanical
• Always make sure the power switch is in its "OFF" position. Disconnect the spark plug wire, and
allow the engine to completely cool before carrying out maintenance.
• Check for damaged parts. Before using the generator, any part that appears damaged should
be carefully checked to determine that it will operate properly and perform its intended function.
Check for alignment and binding of moving parts, any broken parts or mounting fixtures, and any
other condition that may affect proper operation technician.
,, The generator is designed with guards for protection from moving parts. In any case, care must
still be taken to protect personnel and equipment from other mechanical hazards when working
around the generator.
12

OwRer s aRual
General Precautions (cont'd)
Mechanical (cont'd)
• Do not operate the generator with safety guards removed. While the generator is running, do not
attempt to reach around the safety guard for maintenance or any other reason.
• Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that
when engine parts are moving fast they cannot be seen clearly.
• Keep access doors on enclosures closed and locked when access is not required.
• When working on or around the generator always wear protective clothing including ANSi
approved safety gloves, safety eye goggles, and safety hat.
• Do not alter or adjust any part of the generator that is assembled and supplied by the
man ufacturer.
• Always follow and complete scheduled engine and generator maintenance.
Chemicals
• Avoid contact with hot fuel, oil, exhaust fumes, and hot solid surfaces.
• Avoid body contact with fuels, oils, and lubricants used in the generator. If swallowed, seek
medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact,
immediately wash with soap and water. For eye contact, immediately flush eyes with clean water
and seek medical attention.
Noise
• Prolonged exposure to noise levels above 68 DBA is hazardous to hearing. Always wear ANSi
approved ear protection when operating or working around the generator when it is running.
13

General Precautions _cont'd)
Extension Cord
If an extension cord (not included) is used, make sure to use only UL approved cords having the
correct gauge and length according to the following table:
Nameplate Amps (@ Oord Lengths
full load}
0 ft.- 50 ft. 50 ft.-100 ft. 100 ft.-150 ft. 150 ft.-200 ft.
0 - 5 16 AWG 16 AWG 12 AWG 12 AWG
5.1 -8 16 AWG 14 AWG 10 AWG -
8.1 -12 14 AWG 12 AWG -
12.1 - 15 12AWG 10 AWG -
15 -20 10 AWG 10 AWG -
14

Owner's al3ual
Battery
This product does not need a battery.
15

Pro ane Generator
Assembly
Propane hose connection:
Propane Cylinder
(NOTE: This is your
common propane
BBQ cylinder) Propane
Intake Valve
Step 1 Step 2
Insert hose connection to
generator and tighten. Insert other end of hose to the propane cylinder & tighten.
Generator Propane Hose. (Included)
16

OwRer' s anual
Operation -_button
Control Panel
FuellntakeValve
Fill
Pull Start
NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE
CONTROLS MENTIONED BELOW.
CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE
FILLED WiTH OiL OF A HiGH QUALITY SAE 10W=30 GRADE ENGINE OiL.
TO DO SO, UNSCREW AND REMOVE THE ENGINE'S OiL DiPSTiCK LOCATED
AT THE BOTTOM OF THE ENGINE CRANKCASE. FiLL THE ENGINE'S
CRANKCASE UNTIL THE OiL LEVEL iS LEVEL WiTH THE UPPER MARKED
LiNE ON THE DiPSTiCK. THEN SCREW THE DiPSTiCK BACK iNTO
THE OiL FiLL HOLE.
17

3500W Propane Gener; :or
Operation (cont'd)
Starting Instructions
Connect the propane hose from the
bottle to the machine Turn the engine switch to the "ON"
position
Move the choke lever to the "START"
position
Turn the valve on the propane bottle
all the way open
Turn the fuel valve to the "START"
position
Press the "PURGE" button for
3 seconds
18

Owner's anual
Operation (cont'd)
Starting Instructions
Pull the recoil starter to start the
engine Move the choke lever to the "RUN" position
Turn the fuel valve to the "RUN"
position
19

3500W Propane Gener; :or
Operation (cont'd)
Powering 120 Volt AC Tools And Equipment:
1. Prior to powering tools and equipment, make sure the generator's rated voltage, and amperage
capacity (120VAC @ 23 AMPs) is adequate to supply all electrical loads that the unit will
power. If powering exceeds the generator's capacity, it may be necessary to group one or more
of the tools and/or equipment for connection to a separate generator.
2. Once the
tools and
CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT
WITHOUT TH E USE OF AN APPROVED LiNE CONDiTiONER MAY CAUSE
DAMAGE TO THE EQUIPMENT. ALL=POWER iS NOT RESPONSIBLE
FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN
APPROVED LINE CONDITIONER.
generator is running, simply connect the power cords of 120 volt AC powered
equipment into the 120 volt AC dual outlets.
NOTE: THE GENERATOR FEATURES AN AC NON=FUSE CIRCUIT BREAKER
TO PROTECT THE AC CIRCUIT IN CASE OF AN OVERLOAD. SHOULD
AN OVERLOAD OCCUR, THE BREAKER WILL "TRIP" TO ITS "OFF" POSITION,
CAUSI NG THE G ENERATOR TO AUTOMATICALLY SH UT DOWN. IN THIS CASE,
REFER TO ABOVE IN THIS POSITION. TH EN, RESET TH E CIRCUITRY
SYSTEM BY TURNING THE CIRCUIT BREAKER TO ITS "ON" POSITION.
RESTART THE GENERATOR AND CONTINUE POWERING THE REMAINING
TOOLS AND EQUIPMENT.
3. Note: If the generator breaker trips. Turn the fuel valve to its "OFF" position.
4. Disconnect all electrical powered tools and equipment from the generator's 120 volt AC
duel outlets.
5. After the engine and generator have completely cooled, store generator in a safe, clean, dry
location (if not already installed).
20