Alpha ESS Storion-SMILE5 User manual

Installation Manual
Energy Storage System (ESS)
Storion-SMILE 5
V1.3

Alpha ESS Co., Ltd.
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IMPRINT
Germany
Alpha ESS Europe GmbH
Tel.: [phone]
E-mail: [email protected]
Web: www.alpha-ess.de
Add: Paul-Ehrlich-Straße 1a
63225 Langen
China
Alpha ESS Co., Ltd.
Tel.: [phone]
E-mail: [e-mail]
Web: www.alpha-ess.com
Add: JiuHua Road 888, High-Tech Industrial Development Zone
226300 Nantong City, Jiangsu Province
Australia
Alpha ESS Australia Pty. Ltd.
Tel.: [phone]
E-mail: [e-mail]
Web: www.alpha-ess.com.au
Add: Suite 2, Level 1, 530 Botany Road, Alexandria, NSW, 2015
10.08.2017

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Copyright Statement
This manual is under the copy right of Alpha ESS Co., Ltd, with all rights reserved.
Please keep the manual properly and operate in strict accordance with all safety and
operating instructions in this manual. Please do not operate the system without
reading through the manual.
Content
1. Introduction .........................................................................................3
1.1 System Introduction..........................................................................................3
1.2 General Precautions..........................................................................................3
1.3 Delivery Scope...................................................................................................5
1.4 System Appearance...........................................................................................6
1.5 Liability Limitation.............................................................................................8
2. Installation ...........................................................................................8
2.1 Installation Site and its Environment ................................................................9
2.2 Installation.........................................................................................................9
2.4 Power Meter ...................................................................................................19
2.4.1 Meter ADL-3000.............................................................................................................19
2.4.2 Meter SM 60A ................................................................................................................20
2.4.3 Backup box .....................................................................................................................21
3. Operation the System ........................................................................22
3.1 Switch on.........................................................................................................22
3.2 Switch off ........................................................................................................23
4. EMS Introduction /Set up...................................................................24
4.1 Function description .......................................................................................24
4.2 Introduction ....................................................................................................24
4.2.1 Main ...............................................................................................................................24
4.2.2 History ............................................................................................................................26
4.3 Set up ..............................................................................................................27
5. Online Monitoring..............................................................................30
6. Annex.................................................................................................31
6.1 Datasheet –AlphaESS Storion-SMILE5 ...........................................................31

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1. Introduction
1.1 System Introduction
AlphaESS SMILE5 can be applied in DC-coupled systems (mostly new installation), AC-
coupled systems (mostly retrofit) and Hybrid-coupled systems (mostly retrofit, and
PV capacity-increase), as the following scheme:
Figure 1. DC/AC/Hybrid Storage System - Scheme
Caution:
For the AC-coupled system, unlike DC, two power meters are to be mounted.
1.2 General Precautions
DANGER
Danger to life due to high voltages of the PV array, battery and electric shock.
When exposed to sunlight, the PV array generates dangerous DC voltage which will
be present in the DC conductors and the live components of the inverter. Touching
the DC conductors or the live components can lead to lethal electric shocks. If you
disconnect the DC connectors from the system under load, an electric arc may
occur leading to electric shock and burns.
Do not touch uninsulated cable ends.
Do not touch the DC conductors.
Do not open the inverter and battery.
Do not wipe the system with damp cloth.
Have the system installed and commissioned by qualified people with the
appropriate skills only.
Prior to performing any work on the inverter or the battery pack, disconnect
the inverter from all voltage sources as described in this document.

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WARNING
Risk of chemical burns from electrolyte or toxic gases.
During standard operation, no electrolyte shall leak from the battery pack and no
toxic gases shall form. Despite careful construction, if the Battery Pack is damaged
or a fault occurs, it is possible that electrolyte may be leaked or toxic gases formed.
Do not install the system in any environment of temperature below -10°C
or over 50°C and in which humidity is over 85%.
Do not touch the system with wet hands.
Do not put any heavy objects on top of the system.
Do not damage the system with sharp objects.
Do not install or operate the system in potentially explosive atmospheres or
areas of high humidity.
Do not mount the inverter and the battery pack in areas containing highly
flammable materials or gases.
If moisture has penetrated the system (e.g. due to a damaged enclosure),
do not install or operate the system.
Do not move the system when it is already connected with battery modules.
Secure the system to prevent tipping with restraining straps in your vehicle.
The transportation of AlphaESS Storion SMILE5 must be made by the
manufacturer or an instructed personal. These instructions shall be
recorded and repeated.
A certified ABC fire extinguisher with minimum capacity of 2kg must be
carried along when transporting.
It is totally prohibited to smoke in the vehicle as well as close to the vehicle
when loading and unloading.
For the exchange of a battery module, please request for new hazardous
goods packaging if needed, pack it and let it be picked up by the suppliers.
In case of contact with electrolyte, rinse the affected areas immediately with
water and consult a doctor without delay.
CAUTION
Risk of injury through lifting or dropping the system.
The inverter and battery are heavy. There is risk of injury if the inverter or battery
is lifted incorrectly or dropped during transport or when attaching to or removing
from the wall.
Lifting and transporting the inverter and battery must be carried out by
more than 2 people.

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1.3 Parts List
Check the following parts list to ensure it is complete.
AlphaESS delivers a total system separately on site to client, this consists of:
SMILE5-INV
M8*60 12pcs
M4 2pcs
M5*10 2pcs
Mounting panel
1pcs
Mounting
bracket 1pcs
MC4 2sets
Power Cable 2pcs
(1 black, 1 red)
SMA 60A or ADL 3000 1pcs
User manual
1pcs
SMILE5-BAT
M8*60 6pcs
M6 *15 4pcs
Network Cable
RJ45 Plug 4pcs
Mounting
Panel 1pcs
Bracket 1 pcs
Power cable 2pcs
（1black,1 red）
User manual 1pcs

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1.4 System Appearance
Storion-SMILE5 Delivery Scope
Item
Components
1
Hybrid Inverter
2
Display Screen
3
Cable Box
4
SMILE5-BAT battery 1
5
SMILE5-BAT battery 2
1
2
3
4
5

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Cable box:
Inverter with cable box –Front View
Inverter with cable box - Back View
Figure 6. Cable box –Front
BAT(1)
Battery Switch
PV
PV Switch
GRID
GRID Switch
Back up
Backup Switch
INV
Inverter debug communication
BAT(2)
Battery debug communication
USB
USB debug communication
Figure 7 Cable box- back
PV1,PV2
PV Connector
METER
RS485 connection for meter
GRID/BACKUP
Terminal Board AC/Grid
LAN1
Ethernet connection
LAN2
Ethernet for EVEGEN
DRMS
DRED connect for SAA
BAT
Battery communication
AUX
Dry Contact
Terminal 1,2
Battery connect terminal
1
2
1
2

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1.5 Liability Limitation
Any product damage or property loss caused by the following conditions AlphaESS
does not assume any direct or indirect liability.
•Product modified, design changed or parts replaced without AlphaESS authorization;
• Changes, or attempted repairs and erasing of series number or seals by non AlphaESS
technician;
• System design and installation are not in compliance with standards and regulations;
• Failure to comply with the local safety regulations (VDE for DE, SAA for AU);
• Transport damage (including painting scratch caused by rubbing inside packaging
during shipping). A claim should be made directly to shipping or insurance company in
this case as soon as the container/packaging is unloaded and such damage is identified;
•Failure to follow any/all of the user manual, the installation guide and the
maintenance regulations;
•Improper use or misuse of the device;
•Insufficient ventilation of the device;
• The maintenance procedures relating to the product have not been followed to an
acceptable standard;
• Force majeure (violent or stormy weather, lightning, overvoltage, fire etc);
• Damages caused by any external factors.
2. Installation
Observe the specified minimum distances to neighboring objects.
The minimum distances ensure that:
• There is sufficient heat dissipation,
• The storage system door can be opened easily,
• There is sufficient space for carrying out maintenance work.
This manual carefully describes the basic steps on how to install and set up the
AlphaESS SMILE5.

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2.1 Installation Site and Environment
The following sites are not allowed for installation:
-Sites where the freezing point is reached, like garages, carports or other places.
-Sites with humidity and condensation over 85%.
-Sites which are salty and where humid air can penetrate.
-Flooded areas.
-Earthquake areas –additional security measures are required here.
-Sites with ammonia containing environment.
-Sites that are higher than 2000 meters above the sea level.
-Sites with explosive atmosphere.
-Sites with direct sunlight.
-Sites with extreme change of ambient temperature.
-Wet rooms.
-Sites with highly flammable materials or gases.
-Sites with a potentially explosive atmosphere.
2.2 Installation
Unpacking the inverter and battery
Step1: Remove the battery and inverter from the packaging box.
Front of battery with lid off
Side of the battery with lid off
Step2: Open battery housing case and remove communication wiring baffle (each
battery has two of these located on both sides). Place it aside and close the housing
case.
Note: The battery front cover should not open exceeding 90 °.
Communication
wiring baffle

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Disassembly diagram of battery top cover
Step3: Remove the top cover of the battery (For 1-2 batteries remove 1 cover，for 3
batteries remove 2 covers, for 4 batteries remove 3 covers, for 5 batteries remove 4
covers, for 6 batteries remove 5 covers).
Note: Except if there is just one battery, in all other cases leave one battery
remaining.
Battery power cable installation diagram
Step4: Close the battery front cover and connect the power cable at the top. One
end need to be connected and the other end be left and exposed outside. (Each
open battery has to be connected). After all have been connected, set aside.
Positive Connector
Anti-explosion Valve
explosion
valve
Negative Connector
Battery Cover

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Cable box wiring diagram
Step5: Remove the cable box front cover, it can be removed by hand without tools.
Remove the screw to take off the back cover. Set the front and back covers of cable
box aside.
Communication and Power cable access
Step6:Screw off the big and small waterproof terminals and pass the network cable
through the terminals, into the switch box. At the same time connect the power
cable of output side through waterproof terminal following the diagram. (Here the
network cable is not equipped with RJ45 plug).
Network cable
access
Power Cable

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Network cable connection diagram
Step7: Lock waterproof connector, plug in the RJ45 plugs on LAN1 and Meter’s ends inside
cable box, then plug in RJ45 and cable on the other side of LAN1 and Meter’s ends outside
of cable box (leave some length as the other side might need to be connect to router or
meter). At the same time, connect RJ45 into BAT end inside of cable box and leave the
outside end there for now).
Inverter wiring completion diagram
Step8: Lock the cable box back cover, leave the power line and communication line
hang on the outside. Follow the diagram, pass the BAT communication line through
the battery communication baffle in Step2 and connect the RJ45 plug. Leave the
device aside.
Communication Baffle

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Mounting panel assembly
Step9: Takeout all the mounting panels and brackets, follow the above diagram to
assemble and then lock the screws tightly in place.
Step10: Install the assembled mounting panels and brackets onto the wall with wall
plugs.
Note: The bottom must be parallel to the ground, use a level if necessary and
make sure the bracket is in a horizontal position.

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Battery Installation
Step11: Install the battery onto the mounting panels and ensure that you have
enough manpower when lifting and installing the battery.
Entire Inverter Installation
Step12: Hang the inverter onto the mounting panels, adjust the entire system and
ensure that the battery and the inverter have been securely hung on the panels and
brackets.

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Making the communication cables between batteries
Step13:Make the communication cable between batteries, roughly 700mm in
length. Pull the communication cable through the communication baffle that was
taken off in step 2.
Note: There is a communication baffle that does not require communication cable
to go through it.
Wiring the communication cable
Step14:Connect the communication cable of cable box from step8 to the battery.
Use the communication cable from step13 to connect the two batteries at the side.
After all above connection’s done, lock all communication baffles.

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Wiring the battry power cable
Step15: Take out the power cable and connect the batteries according to the above
diagram.
Wiring the power cable of the cable box
Step16: Connect the power cable from Step4 to the terminals of cable box. Make
sure that red connects to red and black connects to black.

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PV Wiring
Step17: Close the battery covers and connect the PV MC4 connectors as shown in the
diagram (both sides). At the same time connect all the AC, meter communication
cable, ethernet communication cable and then close the cable box cover. The
installation is now complete.
DIP operation
Step18:Open battery housing case and remove DIP baffle, set the DIP switch 2 to
“on” mode at the bottom of the module. Then close the DIP baffle and battery
housing case.
Note: Only the farthest battery from inverter need to set DIP.

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If you want to add more batteries, please install the extra ones by the side as shown
below.
Increase the battery modules
Note: When adding on battery modules, please install only by side. You can add up
to 6 extra batteries with each two in a string.

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2.4 Power Meter
The power meter should be installed and connected in the distribution box. There are
three kinds of power meters, ADL-3000, SM 60A or backup box can be chosen.
ADL-3000: three/single phase meter,(with or without CT)
SM60A: single phase meter
backup box: three/single phase meter(Contain off-grid switching and load
management)
2.4.1 Meter ADL-3000 (If Applicable)
ADL-3000 connect(without CT, without meter plug)( if applicable):
ADL-3000 connect(with CT, without meter plug) ( if applicable):
Note:
Meter 7, 8 connect the RJ45 3, 6, then RJ45 connect the cable box/super cable box.
ADL-3000 connect(without CT,with meter plug) ( if applicable):