Alpha AIR-300 User manual

Part No: AIR-300
Version 2
103 Bauer Drive, Oakland, NJ 07436 • 800-648-7229 • Fax: [phone]
www.alpha-tools.com
Alpha®Mini Air Polisher
Instruction Manual
MANUAL
For repair information call:
Headquarters, Oakland, NJ — [phone]
Due to specially designed components this machine must be serviced only
with genuine ALPHA®parts.
(Shown with optional Backer Pad / sold separately)

2
TABLE OF CONTENTS
Introduction.................................................................................3
About the Symbols .....................................................................3
Safety Instructions for Power Tools ...........................................3
Air-300 Overview........................................................................6
Special Feature .........................................................................6
Specications .............................................................................6
Accessories ...............................................................................6
Tool Set-up Information ..............................................................6
Attaching the Water, Air and Exhaust Hose to the Body..........6
Air Fittings And Pressure ...........................................................7
Spindle Size ...............................................................................8
Air Valve Lever ..........................................................................8
Water Supply Hose ....................................................................9
Silencer / Mufer ........................................................................9
Maximum Size for Polishing Pads..............................................9
Alpha® Air-300 Mini Air Polisher Schematic..............................10
Alpha® Air-300 Mini Air Polisher Parts List................................11
Appendix A
Greasing the Tool Housing ....................................................12
Accessories and Factory Service .............................................14
Product Registration Card ........................................................15

3
INTRODUCTION
Thank you for purchasing an Alpha®Air Polisher. This polisher is ideal for intricate
polishing such as bowl or sink-rim applications. A wide range of accessories help
you perform many different tasks. This tool lets you polish all kinds of granite,
marble, engineered stone and concrete. You can easily change from one type of
disc to another in just a matter of seconds. The tool is used with water to help you
get the best possible nish, to reduce the health risks of dust, and to give the most
savings in time and money from modern accessories. For your safety, please read
this manual thoroughly before you start operating this polisher.
ABOUT THE SYMBOLS
According to the hazard level, all safety notes in this manual are classied into
“DANGER”, “WARNING”, and “CAUTION”.
DANGER! Death or serious personal injury is imminent when handling
this polisher incorrectly.
WARNING! There is a possibility of death or serious personal injury when
handling this polisher incorrectly.
CAUTION! There is a possibility of personal injury or property damage
when handling this polisher incorrectly.
Note: In some situations, failing to observe WARNING notes could result in
death or serious personal injury. Be sure to read and observe the safety
notes to ensure safety and correct use of the polisher.
SAFETY INSTRUCTIONS FOR POWER TOOLS
1. KNOW YOUR POWER TOOL. Read owner’s manual carefully. Learn its
applications and limitations as well as specic potential hazards particular
to this tool.
2. KEEP WORK AREA CLEAN. Cluttered areas and benches invite
accidents.
3. AVOID DANGEROUS ENVIRONMENTS. Keep work areas as dry as
possible. Do not use tool in presence of ammable liquids or gases. Keep
the area well lit.
4. KEEP CHILDREN AND VISITORS AWAY. All visitors should be kept a safe
distance from the work area. Keep out of reach of children.

4
5. DON’T FORCE TOOL. It will do the job better and safer at the rate for
which it was designed.
6. WEAR PROPER APPAREL. Do not wear loose clothing or jewelry as it can
get caught in moving parts. Rubber gloves and insulated non-skid footwear
are recommended. Wear protective covering to contain long hair.
7. WEAR PROPER EYE PROTECTION. Use safety glasses at all times. Also,
use a face mask if work area is dusty.
8. WEAR PROPER EAR PROTECTION. Wear ear protectors when using
for extended periods.
9. DON’T ABUSE WATER SUPPLY HOSE. Don’t carry tool by supply hose
or expose to trafc areas where it can be crushed.
10. ALWAYS SECURE WORK PIECE. Use clamps or a vise to hold work. It’s
safer than using your hand and it frees both hands to operate tool.
11. DON’T OVERREACH. Keep proper footing and balance at all times.
12. DISCONNECT TOOLS WHEN NOT IN USE. Always disconnect tool before
servicing; when changing accessories such as grinding wheels, backer
pads, etc.
13. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking
to see that keys and adjusting wrenches are removed from tool before
turning it on.
14. MAINTAIN TOOLS WITH CARE. Keep tools clean at all times for best
and safest performance. Follow instructions for lubricating and changing
accessories. Keep handles dry, clean and free of oil or grease. Inspect
moving parts for alignment and binding as well as for breakage and improper
mounting.
15. AVOID ACCIDENTAL STARTING. Don’t carry a “connected” tool, or make
adjustments, or change discs without making sure the air valve is in the off
position to prevent the ow of air.
16. USE ONLY RECOMMENDED ACCESSORIES. The use of any accessories
other than what is listed or recommended for this particular tool may be
hazardous.
17. KEEP HANDS AWAY FROM ALL MOVING PARTS.
18. USE SIDE HANDLES. Supplied with tool for control and safety.
19. STAY ALERT. Watch what you are doing and use common sense. Do
not operate tool when you are tired, or under the inuence of medication
or alcohol.

5
AIR-300 OVERVIEW
SPECIAL FEATURE
The Alpha®Air Polisher was designed with human engineering for operator comfort.
It comes equipped with a silencer which reduces the level of noise as well as
guiding the cold exhaust air away from an operator during the polishing process.
This feature also eliminates excess lubricant dripping on the work piece. Portions
of the body design are made with synthetic materials and covered with rubber to
prevent fatigue and coldness to hands.
SPECIFICATIONS
RPM Weight Air
Consumption
Air
Pressure
Air
Inlet
Water
Inlet Spindle
U.S.
No Load 5,800
1.60 lb 10 CFM 87 PSI
BSPT 1/4” BSPP 1/4” 5/8”-11
METRIC .731 kg 280 ℓ/ Min 0.6Mpa (6 bar)
Backer Pad
(Optional / sold separately)
10 ft Water Hose
10 ft Air Hose
Adjustable Air Valve
Adjustable Water Valve
Rubber Body cover
External Water Line
Figure-1

6
ACCESSORIES
Water hose (10 ft / 3m).......................................................1pc
Air hose (10 ft / 3m)............................................................ 1pc
Wrench (17mm) .................................................................1pc
Lubrication Oil (1oz / 30 cc sample bottle)...............................1pc
Faucet/Garden Hose Adapter ............................................1pc
TOOL SET-UP INFORMATION
Unpack the tool carefully and study the helpful hints and warnings contained in this
manual. Please take time to familiarize yourself with the features of the tool. See
page 15 for more information about product registration or visit us on the web at
www.alpha-tools.com.
Attaching the Water, Air and Exhaust Hoses to the body
Endcase
Exhaust Hose
Hose Band
Water Hose
Air Hose
Hose Band
1. Push Air Hose through open end
in the exhaust hose as shown in
the Figure 3.
2. Slide hose band over exhaust
hose as shown in Figure 4.
Air Hose
Hose Fitting
Water Valve
Figure-2
Figure-3 Figure-4
[...]
[...]

7
AIR FITTINGS AND PRESSURE
Your new Alpha®polisher is designed for continuous duty polishing. When select-
ing your compressor, buy a system which can handle a constant ow of air. We
recommend that you purchase a heavy duty two stage cast iron type unit. The
system should include a regulator and a moisture trap.
• Each tool requires: 87 PSI (
0.6Mpa / 6 bars) ; however the range of 85-90 PSI
is acceptable. (6 kg / cm2) of air pressure and 10
CFM (280 ℓ / min.) of air ow.
• Although a 3HP air compressor
delivers sufcient air pressure /
volume, we suggest a minimum
of 5 HP air compressor with a
holding tank of 50 cubic feet
(1,400 l) capacity for one tool.
• Air hose tting is BSPT 1/4”
• The use of heavy duty 3/8”
(10mm) hose is suggested for all
lines.
Air Valve Lever
Air Hose
Water Hose
Water Valve
Union Nut Hose Insert
Hose Band
Hose Fitting
Endcase
Exhaust Hose
Figure-10
3. Push air hose into hose tting. 4. Insert water hose into water valve
and tighten.
5. Place exhaust hose over valve
case.
6. Slide hose band onto groove in
valve casing for a snug t.
Figure-5 Figure-6
Figure-7 Figure-8
Figure-9

8
LUBRICATION (Lube Oil is used to protect the tool from rusting when not in use)
PROPER CAREAND LUBRICATION ARE IMPORTANT FACTORS IN THE USEFUL
LIFE OF THIS TOOL.
At the end of each workday, 2-3 drops of lubricant oil, solvent free oil (included with
each polisher) should be placed in the air inlet at the base of the tool. Rotate the
spindle counter clockwise, by hand 3-4 revolutions. Reinstall the air hose and run
the tool for a minute or two. (Replacement containers of oil may be purchased from
Alpha Professional Tools®Part # AIR-008.)
Maintenance and Usage Tip
Automatic oilers are not recommended: the volume, grade, and composition of oil
used may cause premature failure. In-line air dryers are recommended to extend
the life of the tool. Old or worn compressors, which emit oil through the air lines,
can dramatically shorten the life of the tool.
SPINDLE SIZE
The Alpha® AIR-300 air polisher features a 5/8”-11 size spindle. This tool has
been designed for portable/shop production and uses all modern accessories.
It is very important that you do not run anything heavier than the recommended
accessories on this machine. A drop of oil should be applied to the outside
threads whenever attachments are changed to facilitate removal and prevent
rust. A 17mm Spindle Wrench is provided to assist in changing accessories.
Maintenance and Usage Tip
• Do not leave the tool submersed in water. This could expose the inner
moving parts to moisture, which will shorten the life of the tool.
• Do not leave threaded accessories (backer pads) on the spindle of tool for
extended periods of time; this may result in making it difcult to remove
these accessories.
• Excessive force or impact to the spindle may result in premature failure of
gears and/or bearings, which may not be immediately evident.
AIR VALVE LEVER
The valve lever controls the ow of air through the
tool. It has two positions- ON or OFF. Run the tool
at the recommended range of 87 PSI, with the lever
pointing to the ON position. This will produce 5,800
RPM. Do not try to vary the speed. The tool works
best at full throttle only. Do not attempt to exceed the
recommended speed by excess pressure. Figure-11

9
WATER CONTROL VALVE
This valve lets you adjust the ow of water through the spindle. It may be used to
shut off the water entirely when changing discs. When storing the tool overnight,
open the valve and drain all water from the supply hose and tool.
Maintenance and Usage Tip
Do not apply more force or pressure than the force created by the weight of the
polisher itself. The polishing discs are designed to work properly under lightweight
pressure. Applying excessive force or pressure may damage the disc and could
shorten the life of the tool.
WATER SUPPLY HOSE
This hose may be connected to any garden hose using a clamp. The hose is com-
posed of a special material to avoid kinks. Replacements are available should the
hose become damaged, Part # 133229.
SILENCER / MUFFLER
To comply with OSHA Occupational Noise Exposure Standard Number 1926.52,
this polisher is equipped with an internal Silencer System. When the polisher is
operated correctly at 87 PSI, the sound level emitted should be less than 80 dBA.
The internal Silencer System is also used to maintain a constant back pressure
inside the tool; this helps prevent it from exceeding the recommended 5,800 RPM.
The exhaust hose for this tool also helps to reduce the noise level by venting the
exhaust air and residual air-line, thus eliminating the risk of excess lubricant drip-
ping on the work piece.
MAXIMUM SIZE FOR POLISHING PADS
The Alpha®AIR-300 accepts ONLY 3” and 4” discs along with 2”, 3” and 4”
rubber pads.

10
ALPHA®AIR-300 MINI AIR POLISHER SCHEMATIC

11
ALPHA®AIR-300 MINI AIR POLISHER PARTS LIST
DRAWING NO. PART NO. DESCRIPTION QUANTITY
1 300001 Water-Feed Assembly 1
2 300002 Screw M4x10 3
3 300003 Oil Seal 1
4 300004 Body 1
5 300005 Screw M4x6 2
6 300006 Needle Bearing FJ810W 1
7 300007 Snap Ring S-10 1
8 300008 Spiral Bevel Gear 1
9 300009 Ball Bearing 6201ZZ 1
10 300010 Spindle 5/8”-11 1
11 300011 Oval Key 3x3x10 1
12 300012 O-Ring KS-1 1
13 300013 Nozzle 5/16 1
14 300014 Oil Seal OS20264 1
15 300015 Nut M34 Left Hand 1
16 300016 Spiral Bevel Pinion 1
17 516-20 Ball Bearing 608ZZ 1
18 300017 F-Bearing Case 1
19 300018 Rotor Spacer 1
20 300019 Rotor 1
21 300020 Vane 4
22 300021 Cylinder 1
23 300022 Spring Pin φ2.5X15 1
24 300023 R-Bearing Case 1
25 300024 Bearing R4ZZ 1
26 300025 Intake Manifold 1
27 300026 Set Screw (M5x6) 1
28 300027 Grip Cover 1
29 300028 Nut φ38 1
30 300029 Retainer Nut 1
31 300030 Gasket φ32 1
32 300031 Endcase 1
33 300049 O-Ring KS-5 2
35 300032 Conical Washer M4 1
37 300033 Valve 1
38 300034 Needle Pin φ1.5x3.8 1

12
ALPHA®AIR-300 MINI AIR POLISHER PARTS LIST
APPENDIX A
Greasing The Tool Housing
1. Using a Phillips screwdriver, remove ller
screw from grease ller hole.
Grease Ventilation Hole
(Ventilation Screw)
Grease Filler Hole
(Filler Screw)
Figure-12
Figure-12a
DRAWING NO. PART NO. DESCRIPTION QUANTITY
39 300035 Valve Lever 1
40 300036 Screw M4x6 1
41 300037 Silencer 1
42 300038 Hose Fitting φ8 2
43 300039 Air Hose 8Dx6d 10ft (3m) 1
44 300040 Hose Band 1
45 300041 Exhaust Hose (leather) 1
46 300042 Water Valve 1
47 300043 Hose Insert 1
48 300044 Union Nut 1
49 133229 Water Hose 8mm ODx10ft (3m) 1
50 AWP-56 Compression Ring 1
51 AWP-57 Compression Nut 1
52 AWP-74 Hose Coupling 1
53 AWP-75 Gasket 24x14x3 1
54 300046 Wrench 17mm 1
55 AIR-008 Rust Inhibitor Oil 8oz (237ml) 1
56 300045 Screw M5x6 2
57 300050 Needle Point Coupler 1
58 300051 Grease Cartridge (14oz) 1

13
2. Remove the vent screw from the ventilation
hole. The ventilation hole is located near
the water pipe as shown above.
3. Test the needle point coupler
to make sure grease is coming
out. Insert needle point coupler
tip into ller hole and pump two
or three times to inject grease
into the tool housing.
4. Reinstall ller screw, then reconnect
the tool to air making sure air valve
is in the OFF position. Turn on tool
for 4-5 seconds to remove excess
grease.
5. Reinstall vent screw and clean
grease from the outside of tool.
NOTE: Venting must be done
every time grease is added to
prevent grease from seeping
onto the spindle shaft when
polishing.
Needle
Point
Coupler
Excess Grease
Figure-13
Figure-14
Figure-15 Figure-16

14
All the accessories can be purchased at a local distributor in
your area. The Alpha®AIR-300 accepts 3” and 4” discs along
with 2”, 3” and 4” rubber pads. It requires a 3HP compressor
with air consumption of 10 CFM and air pressure between
85–95 PSI that makes on-site applications possible. For
more information concerning Alpha®Air Polisher and factory
service, please contact Alpha®.
COMPANY HEADQUARTERS: Alpha Professional Tools®
103 Bauer Drive
Oakland, NJ 07436
Hours of Operation: 8:30 a.m. – 5:00 p.m. EST
Telephone Number: 201-337-3343
Toll-Free Number: 800-648-7229
Website: www.alpha-tools.com
Limited Warranty of Alpha®Air Polisher (AIR-300) for the USA and Canada ONLY!
Alpha Professional Tools® warrants this product against defects in material and
workmanship for a period of 90 days from the date of original retail purchase
(proof of purchase required). If Alpha Professional Tools® receives notice of such
defects during the warranty period, our obligation assumed under this warranty is
limited to the repair or replacement of parts, without charge. This warranty does
not apply to tool accessories.
For Warranty Claims: Send complete tool with all your information and details
of the problem to the Alpha Professional Tools®, transportation prepaid. Do not
send tool accessories.
NOTE: Any tools purchased through an unauthorized distributor are not
covered under warranty.
ACCESSORIES AND FACTORY SERVICE

15
PRODUCT REGISTRATION CARD
Model No. Serial No.
Company Name: ______________________________________________
Name: ______________________________________________________
Address: ____________________________________________________
City: _______________________State: ________Zip: ________________
Telephone: ___________________________________________________
Purchase Date: _______________________________________________
Dealer’s Name: _________________________________
Note: Serial & Model Number must be included for proper registration.
[phone]
Mail or Fax to:
Alpha Professional Tools®
103 Bauer Drive, Oakland, NJ 07436
Fax: [phone]
Photocopy of product registration form will be accepted.

Register online at:
www.alpha-tools.com/productregistration.aspx

Copyright © 2010 Alpha Professional Tools. All rights reserved.
103 Bauer Drive, Oakland, NJ 07436 • 800-648-7229 • Fax: [phone]
www.alpha-tools.com
01/2010