Altendorf F45 ProDrive User manual

Operating Manual F45 ProDrive
1.6 /2016
GB
003
0000010038
Translation of the original operating instructions

Table of contents
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Table of contents 0000010038-003- GB
Table of contents
1 Foreword
2 Identification
2.1 Machine identification 6
2.2 Certificates 7
2.3 Marks of conformity 15
3 Product description
3.1 Marking, pictographs 16
3.2 Intended use 16
3.3 Dimensions and weights 22
3.4 Auxiliary power/power requirements 23
3.5 Emissions 25
3.5.1 Noise - characteristic values 25
3.5.2 Dust 27
3.5.3 Electromagnetic compatibility 27
3.6 Ambient conditions 28
3.7 Safety information 29
3.7.1 Operational safety 29
3.7.2 Safety devices 32
3.7.3 Top safety hood/riving knife 33
3.7.4 Handling batteries / accumulators 34
4 Definitions
4.1 Description of machine 36
4.2 Terms 38
5 Transport, siting and installation
5.1 Transport 40
5.2 Safety measures before use/installation 41
5.3 Installation 45
5.3.1 Telescopic tube for swinging arm 45
5.3.2 Main table length extension 47

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0000010038-003- GB Table of contents
5.3.3 Rip fence 49
5.3.4 Cross-slide and crosscut fence 51
5.3.5 Sliding table 64
5.3.6 Electrical connection 70
5.3.7 Connecting the extraction system (customer side!) 73
5.4 Basic machine setting 75
5.4.1 Swinging arm 75
5.4.2 Sub rollers on the sliding table 76
5.4.3 Main table 77
5.4.4 Cross-slide height 78
5.4.5 Setting free cut 79
5.4.6 Angle cut 81
5.4.7 0° setting of the saw blade 82
6 Operating
6.1 Working safely with the dimension saw 83
6.1.1 Cross-slide/crosscut fence 83
6.1.2 Rip fence 86
6.1.3 Double roller carriage 88
6.2 Working examples 90
6.3 Machine operation 98
6.3.1 Main switch 98
6.3.2 Switching the saw drives on and off 99
6.3.3 Setting the speed 101
6.3.4 Fitting the main saw blade 102
6.3.5 Saw blade recommendation 106
6.3.6 Table locking 107
6.4 Screen controls ProDrive 108
6.4.1 Function button block 109
6.4.2 Height adjustment 110
6.4.3 Tilt adjustment 112
6.4.4 Motor driven rip fence (option) 115
6.4.5 Infinitely variable speed adjustment (option) 117
6.4.6 Scoring saw 119
6.4.7 RAPIDO Plus scoring saw 121
6.4.8 CNC crosscut fence UNO 124
6.4.9 Vacuum clamping in the sliding table 126
6.4.10 Menu 127
6.4.11 Programs function 130
6.5 Protection hood 133
6.6 Optional modules 137
6.6.1 Scorer, tilting to one side 137
6.6.2 Scorer, tilting to both sides 146

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Table of contents 0000010038-003- GB
6.6.3 Mitre fences 147
6.6.4 Dimension display unit DIGIT L 149
6.6.5 Digital angle and length display DIGIT LD 152
6.6.6 Rip fence with DIGIT X digital dimension display 157
6.6.7 Parallel cutting device 161
6.6.8 Workpiece hold-down device 165
6.6.9 Cross-slide width extension 172
6.6.10 Additional cross-slide 173
6.6.11 LASER cutting line display 174
6.6.12 Coolant spray device 176
6.6.13 TIP-SERVO-DRIVE 177
7 Cleaning/care
7.1 Safety measures 178
7.2 Maintenance/cleaning by the user 179
7.3 Maintenance/cleaning by qualified persons 191
7.3.1 Checking the winding shield 191
8 Faults/problems/troubleshooting
8.1 Machine diagnosis 192
8.2 Motor overload protection 193
8.3 Troubleshooting/faults/messages 194
8.4 Electronic brake module 199
9 Technical data
9.1 Standard equipment 200
9.2 Special equipment 204
10 Maintenance and repairs
10.1 General 206
10.2 Customer service addresses 207

Foreword
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0000010038-003- GB Foreword
1 Foreword
Please read these operating instructions carefully before commissioning
the machine.
No liability will be accepted for any injury, damage or disruption to opera-
tions resulting from failure to comply with these operating instructions!
Persons operating this sliding table saw must have had sufficient instruc-
tion and be suitably qualified!
These operating instructions cannot be regarded as a binding type de-
scription as the manufacturer may have carried out technical modifica-
tions.
The operating instructions must always be available where the machine is
being used. They must be read and heeded by any person performing the fol-
lowing activities at or on the machine:
• Operating including set-up, troubleshooting during operation, elimination of
production waste, care, disposal of operating and auxiliary materials
• Maintenance, repair, inspection
• Transport
It is necessary to comply with national regulations on health and safety at work
and environmental protection, in addition to the operating instructions.
The removal of safety devices, especially safety hoods for the saw blade cover
and riving knives, will endanger the operator and may lead to accidents.
Safe work is only possible with a clean machine and a clean environment!
Reproduction of this document or parts thereof is only allowed with our
permission!

Identification
6
Identification 0000010038-003- GB
2 Identification
2.1 Machine identification
The type plate fitted to the machine frame serves for identifying the machine
and other important machine data.
Meaning of the stated descriptions:
Fig. 2-1 Type plate
Type: Machine designa-
tion
Number: Machine specific
identification
number
Year of construc-
tion: Year of manufac- ture
Saw blade min Ø Diameter of the
smallest permis-
sible saw blade
Saw blade max
ØDiameter of the largest permissi-
ble saw blade
Guide slot width
of the riving
knife:
Diameter of the
guideboltsforthe
riving knife in the
riving knife hol-
ding fixture

Identification
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0000010038-003- GB Identification
2.2 Certificates
Conformity declaration as defined by the machinery directive, Annex II 1A
-Translation of the Original-
Manufacturer: Wilhelm Altendorf GmbH & Co. KG
Wettinerallee 43/45
32429 Minden
Germany
Person authorised to compile the
technical documentation: Jörg Pöppelmann, Head of the mechanical design department Wilhelm Altendorf GmbH & Co. KG
Product: Sliding table saw, type F45
Machine number:
Authority named for prototype testing
according to annex IX: DGUV Test Prüf-und Zertifizierungsstelle Holz
Fachbereich Holz und Metall
Vollmoellerstraße 11
70563 Stuttgart
Germany
Identification number 0392
We hereby declare that the above-mentioned product conforms with all applicable regulations of machi-
nery directive 2006/42/EC. It fulfils the requirements of the following applicable directives:
- Low-voltage directive 2006/95/EC
- EMC directive 2004/108/EC
The following harmonised standards have been applied:
- DIN EN 1870-18:2007:2013, Safety of woodworking machines - Circular sawing machines - Part 18:
Dimension saws
- DIN EN ISO 12100 :2011-03 Safety of machinery - General principles for design - Risk assessment and
risk reduction
- DIN EN 60204-1:2007:-06, Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
Minden, 10/11/2016
_______________________________________________
Piotr Szablewski, Manager of Development & Construction

Identification
8
Identification 0000010038-003- GB
EC prototype testing certificate

Identification
9
0000010038-003- GB Identification

Identification
10
Identification 0000010038-003- GB
GS test certificate

Identification
11
0000010038-003- GB Identification

Identification
12
Identification 0000010038-003- GB
DGUV Test Certificate

Identification
13
0000010038-003- GB Identification

Identification
14
Identification 0000010038-003- GB
C US-Certificate

Identification
15
0000010038-003- GB Identification
2.3 Marks of conformity
CE symbol GS symbol Wood dust appro-
ved
mark
C US mark

Product description
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Product description 0000010038-003- GB
3 Product description
3.1 Marking, pictographs
3.2 Intended use
The sliding table saw and the workpiece guide equipment supplied with it are
intended to be used for cutting wood and similar materials such as:
• Laminated and unlaminated board materials (e.g. chipboard, coreboard,
MDF board, ...)
• Solid wood
• Veneer with a suitable clamping device
• Gypsum plasterboard
• Cardboard
• Dimensionally stable plastics (thermoset plastics, thermoplastics). Sawing
these materials does not normally involve any risks in respect of dust,
chips, and thermal degradation products.
• Aluminium/aluminium forging alloy in conjunction with the spraying unit
option
Danger warning Hand injury warning Laser beam warning
Crushing risk warning Voltage warning Note: Wear ear pro-
tection

Product description
17
0000010038-003- GB Product description
The sliding table saw and the workpiece guide equipment supplied with it are
not intended to be used for cutting materials such as:
• Sheet steel
• Sheet brass
• Sheet copper
• Round wood without the use of a suitable clamping device
Tools:
• The chosen saw blade must be suitable both for the specific work cycle
(e.g. longitudinal cutting or crosscutting) and for the specific material.
• Only circular blades which are solid chrome vanadium (CV) or tungsten
carbide tipped (TCT) and have a maximum width of 20 mm are permitted
for the main saw and milling/grooving cutter. The middle table strip and the
cushioning disc must be removed when using a milling/grooving cutter.
• Saw blades with a maximum diameter of 120 mm are permissible for the
scoring saw with a machine swivelling to one side.
• Saw blades with a maximum diameter of 180 mm are permissible for the
scoring saw with a machine swivelling to both sides.
•Saw blades made of high-alloy high-speed steel (HSS) may not be
used.
•Wobble units may not be used.

Product description
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Product description 0000010038-003- GB
Usable saw blades:
250 - max. 500 mm diameter with scorer
250 - max. 550 mm diameter without scorer
Site of installation/use:
• The machine is not suitable for use outdoors or in rooms that are subject to
moisture or the risk of explosions.
• The intended use of the machine involves connection to a suitably dimensi-
oned extraction system.
• Intended use also involves compliance with ALTENDORF's specified ope-
rating, maintenance and repair conditions and adherence to the safety
information contained in the operating instructions.
• The sliding table saw may only be used, set up and maintained by persons
who are familiar with the machine and aware of the dangers.
• The pertinent accident prevention regulations as well as any other gene-
rally recognised technical safety and industrial medicine rules must be
observed.
• Repair work must be carried out by our own customer service or by an
organisation that we have authorised. Only original ALTENDORF spare
parts may be used for this. ALTENDORF will assume no warranty for any
damage that is caused by using non-original spare parts.
Coolant spray device: (Option)
A minimum quantity lubrication system is used as a spraying unit. It is required
for cutting plastics and aluminium. When using such a spray device, make sure
you only use coolant that does not impair the function of safety-relevant parts
such as protection hoods! (The transparent parts of the protection hood are
made of polycarbonate, and the grey hood support of polyamide.)
Clamping device:
A suitable clamping device should be used for small workpieces, in particular.

Product description
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0000010038-003- GB Product description
Machine operator positions:
The sliding table saw is intended to be operated from the following operator po-
sitions:
1. On the left of the sliding table at the front of the machine, seen in the feed
direction (main operator position).
2. At the front cross-end of the machine on the right of the sliding table when
working with the rip fence (make sure you do not move your body or parts
of it into the blade rotation area).
3. Any person removing the workpieces must stand at the rear cross-end of
the machine behind the main table length extension (under no circumstan-
ces in the sliding table traverse area)!
Fig. 3-1 Machine operator positions
Warning!
When removing workpieces at the rear of the machine, ensure that you
keep sufficient distance from the extending telescopic tube.
Non-adherence may lead to knee injuries!
iNote!
Any other use is deemed as unintended. ALTENDORF will not be liable
for any kind of injury or damage that may result from such unintended
use; the risk thereof is borne by the user alone.
Unauthorised modifications by users to the machine or its electrical parts
and the use of non-original parts on the machine exclude any liability by
the manufacturer for any resulting injury or damage.

Product description
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Product description 0000010038-003- GB
Foreseeable misuse:
• Working with the safety hood swung up
• Working with the safety hood swung away
• Failure to use the push stick or push block for cuts < 120 mm
• Moving the sliding table without using the handle
• Trimming without the trimming shoe
• Touching or manual infeed with automatically moving stops
• Saws without a riving knife
• Incorrect setting of the straight edge on the rip fence
• Use of coolant lubricants containing water
• Insufficient removal of wood and plastic residue prior to machining alumi-
nium
Warning!
Always, under all circumstances avoid the above-mentioned types of
work.
All types of foreseeable misuse can lead to severe injuries!