Record Power TS250C User guide

Original Instruction Manual
TS250C 10"Cast Iron Cabinet Maker's Saw
with Sliding Beam & Right Hand Extension
Important
For your safety read instructions carefully before
assembling or using this product.
Save this manual for future reference.
Always wear safety glasses when
using woodworking equipment.
Always read the instructions
provided before using
woodworking equipment.
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Version 3.0
January 2013
To register this product please visit
www.recordpower.info
It is important to register your product as soon as possible in order to receive efficient after sales
support and be entitled to the full 5 year guarantee. Your statutory rights are not affected.
Please see back cover for contact details.

2
Contents Terms & Conditions Of Usage
Explanation of Symbols page 3
Health & Safety Guidance page 4
Additional Safety Instructions For Table Saws page 5
Record Power Guarantee page 8
EU Declaration Of Conformity page 36
User Manual
1. Identifying Shipping Boxes page 9
2. Getting To Know Your Table Saw page 10
3. Machine Specification page 10
4. Saw Unit Assembly page 11
5. Rip Fence Assembly page 17
6. Final Assembly page 19
7. Operation & Sawing Practice page 20
8. Dust Extraction page 24
9. Maintenance page 25
10. Electrical Connection & Wiring Diagram page 27
11. Parts Lists & Diagrams page 28
Consumable Spare Parts
Quick Find
Part Description Part Number
Table insert
Blade guard
Blade guard extraction hose
Riving knife
Handwheel
Fence extrusion
Ratchet handle
Fence lock knob
Fence end cap
Stop lock knob
93
1
2
86
78
191
188
206
176
148

3
Part Description Part Number
THE SYMBOLS AND THEIR MEANINGS SHOWN BELOW MAY BE USED THROUGHOUT THIS MANUAL. PLEASE ENSURE THAT YOU
TAKE THE APPROPRIATE ACTION WHEREVER THE WARNINGS ARE USED.
Explanation of Symbols
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Mandatory
Instructions
Warning
Read and fully understand the instruction manual
before attempting to use the machine.
Indicates an instruction that requires particular attention
Wear protective eyewear
Use respiratory protective equipment
Use suitable protective footwear
Use hearing protection
Use protective work gloves
Indicates a risk of severe personal injury or
damage to the machine
Indicates a risk of severe personal injury
from electrical shock
Risk of personal injury from lifting of heavy items
Indicates a risk of severe personal injury from
airborne objects
Risk of fire
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4
General Health & Safety Guidance
Ensure that you carefully read and fully understand the
instructions in this manual before assembly, installation and use
of this product. Keep these instructions in a safe place for
future reference.
WARNING: for your own safety, do not attempt to operate this machine
until it is completely assembled and installed according to
these instructions.
WARNING: When using any machine, basic safety precautions should
always be followed to reduce the risk of fire, electric shock and
personal injury.
Safe Operation
1. Use Personal Protective Equipment (PPE)
• The operation of any machine can result in foreign objects being thrown
into your eyes, which can result in severe eye damage. Protective eyewear
or other suitable eye protection or face shield should be used at all
times. Everyday spectacles only have impact resistant lenses. They are not
protective eyewear and do not give additional lateral protection.
• Use respiratory protective equipment (dust mask etc.) if the machining
operation creates dust. Exposure to high levels of dust created by
machining hardwoods, softwoods and man made composite boards can
result in serious health problems. Some imported hardwoods give off
highly irritating dust, which can cause a burning sensation. The use of
respiratory protective equipment should not be seen as an alternative to
controlling the risk of exposure at source by using adequate dust
extraction equipment.
• The use of ear plugs or ear defenders is recommended when the machine
is in use, particularly if the noise level exceeds 85 dB.
• Wear suitable protective gloves when handling cutting tools or blades.
Gloves should NOT be worn when using the machine as they can be
caught in moving parts of the machine.
• Non-slip safety footwear is recommended when using the machine and
handling large work pieces.
2. Dress appropriately
• Do not wear loose clothing, neckties or jewellery; they can be caught in
moving parts of the machine.
• Roll up long sleeves above the elbow.
• Wear protective hair covering to contain long hair.
3. Safety warnings
• Find and read any warning labels on the machine.
• It is important that any labels bearing health and safety warnings are
not removed, defaced or covered. Replacement labels can be obtained by
contacting our Customer Service Department.
4. Familiarise yourself with the machine
• If you are not thoroughly familiar with the operation of this machine,
obtain advice from your supervisor, instructor, or other qualified person or
contact your retailer for information on training courses. Do not use this
machine until adequate training has been undertaken.
5. Take care when moving or positioning the machine
• Some machines can be very heavy. Ensure the floor of the area in which
the machine is to be used is capable of supporting the machine.
• The machine and its various components can be heavy.
Always adopt a safe lifting technique and seek assistance when lifting
heavy components. In some cases it may be necessary to use mechanical
handling equipment to position the machine within the work area.
• Some machines have optional wheel kits available to allow them to be
manoeuvred around the workshop as required. Care should be taken to
install these according to the instructions provided.
• Due to the nature of the design of some machines the centre of gravity
will be high making them unstable when moved. Extreme care should be
taken when moving any machine.
• If transportation of the machine is required then all precautions relating
to the installation and handling of the machine apply. In addition, ensure
that any vehicles or manual handling equipment used for transportation
are of adequate specification.
6. The machine should be level and stable at all times
• When using a leg stand or cabinet base that is designed to be fitted to
the machine, always ensure that it is securely fastened to the machine
using the fixings provided.
• If the machine is suitable to be used on a workbench, ensure that the
workbench is well constructed and capable of withstanding the weight
of the machine. The machine should always be securely fastened to the
workbench with appropriate fixings.
• Where possible, floor standing machines should always be secured to the
floor with fixings appropriate to the structure of the floor.
• The floor surface should be sound and level. All of the feet of the
machine should make contact with the floor surface. If they do not, either
re-locate the machine to a more suitable position or use packing shims
between the feet and the floor surface to ensure the machine is stable.
7. Remove adjusting keys and wrenches
• Ensure that all adjusting wrenches and keys are removed before
switching the machine ‘ON’. There is a risk of severe personal injury or
damage to the machine from airborne objects.
8. Before switching the machine ‘ON’
• Clear the machine table of all objects (tools, scrap pieces etc.)
• Make sure there is no debris between the work piece and the
table / work support.
• Ensure that the work piece is not pressed against, or touching the saw
blade or cutting tool.
• Check all clamps, work holding devices and fences to ensure that they
are secure and cannot move during machining operations.
• Plan the way that you will hold and feed the work piece for the entire
machining operation.
9. Whilst machining
• Before starting work, watch the machine while it runs. If it makes
an unfamiliar noise or vibrates excessively, switch the machine ‘OFF’
immediately and disconnect it from the power supply. Do not restart until
finding and correcting the source of the problem.
10. Keep the work area clear
• Working clearances can be thought of as the distances between
machines and obstacles that allow safe operation of every machine
without limitation. Consider existing and anticipated machine needs, size
of material to be processed through each machine and space for auxiliary
stands and/or work tables. Also consider the relative position of each
machine to one another for efficient material handling. Be sure to allow
yourself sufficient room to safely operate your machines in any
foreseeable operation.
• Cluttered work areas and benches create the risk of accidents. Keep
benches clear and tidy away tools that are not in use.
• Ensure that the floor area is kept clean and clear of any dust and debris
that may create trip or slip hazards.
11. Consider the work area environment
• Do not expose the machine to rain or damp conditions.
• Keep the work area well lit and ensure that there is artificial lighting
available when there is insufficient natural light to effectively light the
work area. Lighting should be bright enough to eliminate shadow and
prevent eye strain.
• Do not use the machine in explosive environments eg. in the presence of
flammable liquids, gases or dust.
• The presence of high levels of dust created by machining wood can
present a risk of fire or explosion. Always use dust extraction equipment
to minimise the risk.
12. Keep other persons away (and pets)
• The machine is designed to be used by one person only.
• Do not let persons, especially children, touch the machine or extension

5
General Health & Safety Guidance - cont.
cable (if used) and keep visitors away from the work area.
• Never leave the machine running unattended. Turn the power supply off
and do not leave the machine unattended until it comes to a
complete stop.
• If the work area is to be left unattended, all machinery should be
switched ‘OFF’ and isolated from the mains power supply.
13. Store machines safely when not in use
• When not in use, machines should be stored in a dry place, out of reach
of children. Do not allow persons unfamiliar with these instructions or
with the machine to operate it.
14. Do not overreach
• Choose a working position that allows your body to remain balanced and
feed the work piece in to the machine without overreaching.
• Keep proper footing and balance at all times.
15. Electrical supply
• Electrical circuits should be dedicated to each machine or large enough to
handle combined motor amp loads. Power outlets should be located near
each machine so that power or extension cables are not obstructing high-
traffic areas. Observe local electrical guidelines for proper installation of
new lighting, power outlets, or circuits.
• The machine must be connected to an earthed power supply.
• The power supply must be equipped with a circuit breaker that provides
short circuit, overload and earth leakage protection.
• The voltage of the machine must correspond to the voltage of the mains
power supply.
• The mains plug fitted to the machine should always match the power
outlet. Do not modify the plug in any way. If a replacement plug is
required it should be fitted by a competent person and of the correct type
and rating for the machine.
• If you are unsure about any electrical connections always consult a
qualified electrician.
16. Avoid unintentional starting of the machine
• Most machines are fitted with a no-volt release (NVR) switch to prevent
unintentional starting. If in doubt always ensure the machine switch
is in the ‘OFF’ position before connecting it to the power supply. This
means the machine will not automatically start up after a power cut or
switching on of the power supply, unless you first reset the start switch.
17. Outdoor use
• Your machine should not be used outdoors.
18. Extension cables
• Whenever possible, the use of extension cables is not recommended.
If the use of an extension cable is unavoidable, then it should have a
minimum core cross section of 2.5mm² and limited to a maximum length
of 3 metres.
• Extension cables should be routed away from the direct working area to
prevent a trip hazard.
19. Guard against electric shock
• Avoid body contact with earthed or grounded surfaces such as pipes
and radiators. There is an increased risk of electric shock if your body is
earthed or grounded.
20. Always work within the machine’s intended capacities
• Operator safety and machine performance are seriously adversely
affected if attempts to make the machine perform beyond its limits
are made.
21. Do not abuse the power cable
• Never pull the power cable to disconnect it from the power socket.
Always use the plug.
• Keep the power cable away from heat, oil and sharp edges.
• Do not use the power cable for carrying or moving the machine.
22. Secure the work piece
• Ensure that the work piece is securely held before starting to machine it.
• When working within 300 mm of the machining area, always use a push
stick to feed the work piece in to the blade or cutting tool. The push stick
should have a minimum length of 400 mm. If the push stick becomes
damaged, replace it immediately.
• Use extra supports (roller support stands etc.) for any work pieces large
enough to tip when not held down to the table top.
• Do not use another person as a substitute for a table extension, or as
additional support for a work piece that is longer or wider than the basic
table, or to help feed, support, or pull the work piece.
• Do not attempt to machine more than one work piece at a time.
• When feeding the work piece towards the blade or cutting tool never
position your hands in direct line of the cutting path. Avoid awkward
operations and hand positions where a sudden slip could cause your
hand or fingers to move into the machining area.
23. Stay alert
• Safety is a combination of operator common sense and alertness at all
times when the machine is being used.
• Use all machines with extreme care and do not use the machine when
you are tired or under the influence of drugs, alcohol or medication.
24. Use the correct tool for the job
• Do not use the machine for any purpose other than which it
was designed.
• When selecting replacement cutting tools and blades, always ensure that
they are designed to cut the material that you intend to use them for. If
in any doubt seek further advice from the manufacturer.
25. Connect dust extraction equipment
• Always use dust extraction equipment. The dust extractor should be of
suitable size and capacity for the machine that it is connected to and
have a filtration level appropriate to the type of waste being collected.
Refer to the relevant section of the manual for details of the specific dust
extraction requirements for this machine.
• The dust extractor should be switched ‘ON’ before starting the machine
that it is connected to. The dust extractor should be left running for 30
seconds after the last machining operation is complete in order to clear
any residual waste from the machine.
26. Ensure that the machine is correctly guarded
• Never use the machine if any of the standard safety guards and
equipment are removed or damaged.
• Some machines incorporate safety interlocks to prevent the machine
from being used without the guards in place. Never attempt to bypass or
modify the interlocks to allow the machine to be used without the guards
in place.
27. Maintain your machine with care
• This manual gives clear instructions on installation, set up and
operation of the machine and also details any routine and preventative
maintenance that should be performed periodically by the user.
• Remember always to switch off and unplug the machine from the power
supply before carrying out any setting up or maintenance operations.
• Follow any instructions for the maintenance of accessories
and consumables.
• Do not use compressed air to clean the machine. Always use a brush to
dislodge dust in places that are awkward to reach and a dust extractor to
collect the waste.
• Inspect electric cables periodically and, if damaged, have them replaced
by an authorised service facility or qualified electrician.
• Inspect extension cables (if used) periodically and replace if damaged.
28. Keep cutting tools sharp and clean
• Correctly maintained cutting tools are easier to control and less likely
to bind.
• Cutting tools and blades can become hot during use. Take extreme care
when handling them and always allow them to cool before changing,
adjusting or sharpening them.

6
General Health & Safety Guidance - cont.
29. Disconnect the machine from the power supply
• When not in use, before servicing, changing blades etc. always disconnect
the machine from the power supply.
30. Check for damaged parts
• Before each use of the machine, it should be carefully checked to
determine that it will operate properly and perform its
intended function.
• Check for alignment of moving parts, binding of moving parts, breakage
of parts and any other conditions that may affect the operation of
the machine.
• A guard or other part that is damaged should be properly repaired
or replaced by a qualified person unless otherwise indicated in this
instruction manual.
• Do not use the machine if the switch does not turn the machine ‘ON’
and ‘OFF’.
• Have defective switches replaced by a qualified person.
31. Warning!
• The use of any accessory or attachment, other than those recommended
in this instruction manual, or recommended by our Company may present
a risk of personal injury or damage to the machine and invalidation of
the warranty.
32. Have your machine repaired by a qualified person
• This machine complies with the relevant safety rules and standards
appropriate to its type when used in accordance with these instructions
and with all of the standard safety guards and equipment in place. Only
qualified persons using original spare parts should carry out repairs.
Failure to do this may result in considerable danger to the user and
invalidation of warranty.
33. Caution! Motor may become hot during use
• It is normal for motors on some machines to become hot to the touch
during use. Avoid touching the motor directly when in use.

7
1. Familiarise yourself with the machine
• Machining operations using circular saws have a history of serious
accidents. Many of these result in the loss of fingers due to inadequate
or missing guards. Many of these accidents could have been avoided
by having correctly adjusted saw guards and using a push stick. Other
minor accidents occur whilst setting, cleaning, adjusting or maintaining
the machine.
• The machine is designed for cutting wood and composite board
(plywood, MDF etc.). Certain plastics can also be cut using a
suitable blade.
2. Before switching the machine ‘ON’:
• Set the cutting height of the blade to ensure that the teeth of the blade
protrude through the top of the work piece.
• If a bevelled cut is required, set the blade to the required angle.
• Adjust the fence to correctly accommodate the size of work piece to
be cut.
• Check that the riving knife is correctly aligned with the blade and that
the fixings are fully secure.
• If the cut requires the use of a sliding table (where fitted), check that the
sliding table has sufficient travel to complete the cut that you intend to
make and that it’s travel is not limited by any surrounding objects in the
work area.
• Check that the crown guard is not damaged. Replace a damaged guard
immediately. Ensure that the crown guard is correctly positioned and that
the fixings are fully secure.
• Check that the table insert is correctly fitted and not showing signs of
damage or wear. Replace a defective table insert immediately.
• Check the condition of the blade to ensure that no teeth are missing or
damaged and that the blade is not deformed, cracked or split. If any of
these conditions apply, replace the blade immediately.
• Check that the saw blade is within the minimum and maximum
diameters permissible on the machine as detailed in the manual.
• Check that the bore of the saw blade matches the diameter of the
spindle of the machine. Never attempt to modify the saw blade to make
it fit the machine.
• Check that the saw blade has a speed rating higher than 5000 rpm and
complies with BS EN847-1.
• Check that the blade type and tooth pattern is suitable for the material
to be cut.
3. Whilst machining:
• Do not apply sideways pressure to the blade.
• Take particular care when cutting wood with knots, nails or cracks in it,
or dirt on it. There is an increased risk of kick back where any of these
conditions are present.
• Do not attempt to adjust or remove the riving knife or crown guard
whilst the machine is running.
• Do not attempt to use the machine without the crown guard and riving
knife in place.
• Dot not attempt to cut free hand. Always use the fences supplied with
the machine to support the work piece.
4. Maintenance
• Regularly check the condition and function of the crown guard, riving
knife, fences and any work clamps. Replace any damaged or faulty
components immediately.
• Clean the table surface to remove any deposits of resin and apply a
suitable lubricant (silicone wax or spray) to help the work piece
slide freely.
5. This machine falls under the scope of the ‘Health & Safety at
Work etc. Act 1974’, and the ‘Provision & Use of Work Equipment
Regulations 1998’. In addition the elimination or control of
risks from wood dust is included in the above regulations
and the ‘Control of Substances Hazardous to Health (COSHH)
Regulations 2002’. We recommend that you study and follow
these regulations.
Further guidance is available from The Health & Safety Executive and their
website www.hse.gov.uk.
Additional Safety Instructions for Table Saws

8
Record Power Guarantee
“Products” means the Products sold by Record Power subject to these
terms and conditions;
“Record Power” is Record Power Limited, whose company registration
number is 4804158 and registered office address is Centenary House, 11
Midland Way, Barlborough Links, Chesterfield, Derbyshire S43 4XA and sells
through a network of Authorised Dealers;
“Authorised Distributor” is the nominated importer for your region
who will generally sell through a network of Authorised Dealers. Details of
Authorised Distributors for specific countries can be found in the Product
manual or at www.recordpower.info;
“Authorised Dealer” is a retailer or business authorised to sell Record
Power Products to end users.
1 Guarantee
1.1 Record Power guarantees that for a period of 5 years from the date
of purchase the components of qualifying Products (see clauses 1.2.1
to 1.2.9) will be free from defects caused by faulty construction
or manufacture.
1.2 During this period Record Power, its Authorised Distributor or
Authorised Dealer will repair or replace free of charge any parts
which are proved to be faulty in accordance with paragraphs 1.1
above provided that:
1.2.1 you follow the claims procedure set out in clause 2 below;
1.2.2 Record Power, our Authorised Distributor or Authorised Dealer are
given a reasonable opportunity after receiving notice of the claim to
examine the Product;
1.2.3 if asked to do so by Record Power, its Authorised Distributor or
Authorised Dealer, you return the Product, at your own cost, to
Record Power’s premises or other approved premises such as those
of the Authorised Distributor or supplying Authorised Dealer, for the
examination to take place;
1.2.4 the fault in question is not caused by industrial use, accidental
damage, fair wear and tear, wilful damage, neglect, incorrect
electrical connection, abnormal working conditions, failure to
follow our instructions, misuse, or alteration or repair of the Product
without our approval;
1.2.5 the Product has been used in a domestic environment only;
1.2.6 the fault does not relate to consumable Products such as blades,
bearings, drive belts or other wearing parts which can reasonably
be expected to wear at different rates depending on usage (for full
details contact Record Power or your local Authorised Distributor);
1.2.7 the Product has not been used for hire purposes, by you or by a
previous owner;
1.2.8 the Product has been purchased by you as the guarantee is not
transferable from a private sale.
1.2.9 where the Product has been purchased from a retailer, the 5
year guarantee is transferable and begins on the date of the first
purchase of the Product and in the event of a claim under this
guarantee proof of the original purchase date will be required to
validate the warranty period.
2 Claims Procedure
2.1 In the first instance please contact the Authorised Dealer who
supplied the Product to you. In our experience many initial problems
with machines that are thought to be due to faulty parts are actually
solved by correct setting up or adjustment of the machines. A good
Authorised Dealer should be able to resolve the majority of these
issues much more quickly than processing a claim under
the guarantee.
2.2 Any damage to the Product resulting in a potential claim under the
guarantee must be reported to the Authorised Dealer from which it
was purchased within 48 hours of receipt.
2.3 If the Authorised Dealer who supplied the Product to you has been
unable to satisfy your query, any claim made under this Guarantee
should be made directly to Record Power or its Authorised
Distributor (for details of the Authorised Distributor in your country
please see your Product manual or check www.recordpower.info
for details). The claim itself should be made in a letter setting out
the date and place of purchase, and giving a brief explanation of
the problem which has led to the claim. This letter should then be
sent with proof of the purchase date (preferably a receipt) to Record
Power or its Authorised Distributor. If you include a phone number or
email address this will help to speed up your claim.
2.4 Please note that it is essential that the letter of claim reaches Record
Power or its Authorised Distributor on the last day of this Guarantee
at the latest. Late claims will not be considered.
3 Limitation of Liability
3.1 We only supply Products for domestic and private use. You agree
not to use the Product for any commercial, business or re-sale
purposes and we have no liability to you for any loss of profit, loss
of business, business interruption or loss of business opportunity.
3.2 This Guarantee does not confer any rights other than those expressly
set out above and does not cover any claims for consequential loss
or damage. This Guarantee is offered as an extra benefit and does
not affect your statutory rights as a consumer.
4 Notice
This Guarantee applies to all Products purchased from an Authorised
Dealer of Record Power within the United Kingdom of Great
Britain and Northern Ireland. Terms of Guarantee may vary in other
countries – please check with the Authorised Distributor in your
country (details of the Authorised Distributor for your country can be
found in the manual or at www.recordpower.info).

9
1. Identifying Shipping Boxes
Before Assembly
It is advisable that before unpacking to have plenty of paper
towels or cloths available to clean off the rust preservative.
Contents of the shipment:
1. TS250C Table Saw
2. Sliding Table
3.TS200-E-MK2 Right hand extension table (optional accessory)
4. TS250C-W Wheel kit (optional accessory)
1
3
4
2

10
2. Getting To Know Your Table Saw
3. Machine Specifications
Blade size: 250 mm
Blade bore: 30 mm
Blade speed: 4000 rpm
Max width (blade to fence) : 600 mm
Table Height : 890 mm
Max depth of cut using 250mm blade: 80 mm at 90º / 56 mm at 45º
Extraction ports: 30 mm upper, 100 mm lower
Motor power: 230 V / 50 Hz / 2hp / 1500 W
Full load current: 9.1 A
Weight: 110 kg
Dimensions not including the sliding carriage: 900 mm (height) x 625 mm (width) x 675 mm (length)
Dimensions of sliding beam: 1050 mm (length) x 215 mm (width)
Sliding carriage stroke / max sheet capacity: 620 mm
Noise emission: Sound power level < 100 dB (A)
Sound pressure level < 90 dB (A)
A Extraction Hose
B Blade
C Crown Guard
D Rip Fence
E Main Table
F Blade Raise & fall
G Switch Unit
I Extension Table
J Blade Tilt
K Cabinet Base
M Sliding Table
N Cross Cut Fence
A
C
D
B
E
J
G
I
M
F
K
N

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2
3
4 5
7
6
8
9
10
12
13
14
1. Sliding table
2. Back panel
3. Left panel
4. Front panel
5. Right panel
6. Scale
7. Front rail
8. Rip fence Seat
9. Rip fence
10. Extension table
11. Extraction hose support
12. Main saw unit
13. Blade guard
14. Rear extension table
Noise Levels
The measurements of noise, in the working position and during operation,
were carried out under the standard ISO 7960 annex “J”:
Instantaneous acoustic pressure:
Sound power level (no load) <90dB(A)
Sound power level (load) <100dB(A)
Sound pressure level (no load) <80dB(A)
Sound pressure level (load) <90dB(A)
The figures quoted are emission levels and are not necessarily safe working
levels. Whilst there is a correlation between the emission and exposure
levels, this cannot be used reliably to determine whether or not further
precautions are required. Factors that influence the actual level of exposure
of the workforce include the characteristics of the work room and the
other sources of noise etc. i.e. the number of machines and other adjacent
processes. Also the permissible exposure level can vary from country to
country. This information, however, will enable the user of the machine to
make a better evaluation of the hazard and risk.
Dust Collection
Proper dust extraction eliminates the risks of dust inhalation and aids better
functioning of the machine.
The table lists the minimum air flow and speed values referenced to each
single extraction operation.
Ensure that the extraction system to be used guarantees these values at the
connection point, Fig 4.2.
Suction mouth diameter (Fig 4.2):
A - Crown (blade) guard ø 30 mm
B - Lower Extraction Port ø 100 mm
Connection to the extraction system should be made with flexible hoses of
adequate diameter and secured with hose clips.
The extraction hose must be positioned in such a way so as not to obstruct
the operator during machining.
Please note: Always work with the extraction system connected
and switched on. Always start the extraction system at the same
time as the circular saw. It is advisable to leave the extraction
system running for a few seconds longer than the circular
saw in order to fully clear any residual waste remaining in the
extraction hose.
Upper hood Lower hood
Air flow 140 cu.m/h 690 cu.m/h
Saw
Minimum air speed 20 m/s
Saw
Upper hood Lower hood
Air flow 140 cu.m/h 690 cu.m/h
Maximum air speed 20m/s
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4. Saw Unit Assembly

12
4. Saw Unit Assembly - cont.
Fig. 4.2
Fig. 4.3
Extraction port
Fig. 4.1
4.2 Fitting the extraction hose
1. Unfasten the dust extraction hose from underneath the main saw unit
and thread through the extraction hole in the side of the
machine Fig. 4.2.
4.1 Fitting the handwheel
Attached the handwheel for blade tilt and rise & fall with Hex.
wrench. Fig. 4.1
2. Fit the extraction port over the end of the hose and clip into
place Fig.4.3.
3. Secure the extraction connector to the end of the hose using the jubilee
clip Fig.4.4.
Jubilee clip
Fig. 4.4
Extractor connector

13
Fig. 4.6
4. Saw Unit Assembly - cont.
4.4 Fitting The Sliding Table
1. Before fitting the sliding table onto the table saw. Check if the saw
blade is square to the table.
2. Wind the blade up through the table slot . Check if the blade is
parallel with the table slot and make sure that the gap shown is a
minimum of 3 mm, Fig.4.6.
3. If the table is out of parallel with the blade, loosen the 4 socket head
screws on the underside of the table, but do not fully remove them.
To aid adjustment, place a spacer of suitable size between the blade and
the table insert (eg. 3mm diameter drill bit or shim). Gently tap the side
edges of the table using a soft faced mallet to make fine adjustments.
Change the position of the spacer from the front to the rear of the blade
to ensure that the gap is equal along the full diameter of the blade.
When satisfied that the table is correctly adjusted, tighten the 4 socket
head screws.
Fig. 4.7
Allen bolts and washers
4.3 Cabinet Stand Assembly - Fig 4.5
Tools needed: 10mm & 13mm Spanner.
Assemble the four panels A,B,C & D as shown using M6 x 15 mm bolts, M6
washers & M6 nuts.
Ensure that the front panel (A) and rear panel (C) are correctly
Identified and positioned.
Attach the rubber feet (E) to each corner of the stand.
Position the main body of the machine on to the assembled stand and
secure using the M6 x 15mm bolts provided.
Please note: Ensure that all fixings are fully tightened. Failure
to do so may cause vibration and reduce the stability of the
machine.
A
B
C
D
E
123
Fig 4.5
4.5 Adjusting the sliding table
The sliding table is pre-adjusted in the factory. If it is out of parallel or not
sliding smoothly, you can make adjustments according to the
instructions below.
Fig. 4.8
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4. Saw Unit Assembly - cont.
Fig. 4.9
Checking the Height
Place a straight edge across the sliding table and main cast iron table to
check the height Fig. 4.8. The sliding table should be slightly higher than
the main table by 0.2mm to 0.3mm. If adjustment is required use the
information below:
• If the front of the sliding table is not correctly adjusted, loosen the two
domed nuts on the front of the machine Fig. 4.9 but do not remove.
• Adjust the table as necessary and re-tighten the domed nuts.
• if the rear of sliding table is not correctly adjusted, loosen the two domed
nuts at the rear of the machine Fig. 4.10, but do not remove:
• Adjust the table as necessary and re-tighten the domed nuts.
Fig. 4.10
Front Adjustment Nuts
Rear Adjustment Nuts
When the tables are at the correct height, check the sliding table to see if it
moves smoothly. If not, loosen the bottom lock nut through the window
Fig. 4.11 and using a screwdriver rotate the eccentric wheels to
correct, Fig. 4.12.Self Lock Nut
Fig. 4.11
Fig. 4.12

15
4. Saw Unit Assembly - cont.
4.6 Fitting the Optional Right Table Extension
If you are fitting the optional table extension please proceed as below.
1. Take the 4 hex head bolts and washers and wind them into the location
holes on right side of the main table leaving a gap of approximately 10mm
between washer and table Fig.4.13.
2. Hook the table extension onto the bolts that have just been attached to
the main table Fig.4.14. Tighten the mounting bolts to secure the table, but
leave enough slack so the table can be adjusted.
3. Taking a suitable straight edge, check the level of the extension table to
the main table Fig.4.15. To adjust the table; first lift the table extension so it
sits slightly proud of the main table and tighten the hex head bolts the table
is hooked on to Fig.4.14.
4. To flatten the table, take a mallet and a flat wooden block and tap down
on the extension table Fig.4.16 until level with the main table Fig.4.16.
When tapping the block strike as close to the seam between the tables
as possible.
Tip: The success of the table levelling procedure largely depends
on the adjustment of the mounting bolts. The smaller the
movement required, the tighter the bolts should be. However,
the whole procedure really does depend on feel. If the table isn't
moving enough when tapped, slacken the bolts slightly. If it is
moving too much tighten them slightly.
Tip: Level one end at a time, when one end of the table is level
tighten that bolt to lock this in position before setting the
other end.
If the table has moved too low raise back up above the main table and
restart the procedure.
5. When you are satisfied that the tables are level perform one last check
along the length of the tables with the straight edge Fig.4.21 and fully
tighten the mounting bolts.
Fitting the rear table extention
The rear table extension is fitted in the same way as detailed above for the
right hand table extention. The rear extension also features socket head
screws in the end of the table that mates with the main saw table. These are
used to help ensure that the rear extension table remains level with the main
table.
Approx. 10mm
Table hooked on to the bolts
Fig. 4.13
Fig. 4.14
Fig. 4.15
Fig. 4.16
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4. Saw Unit Assembly - cont.
4.7 Fitting the Crown Guard
Hook the crown guard into the keyway on top of the riving knife Fig.4.17
and tighten into position Fig.4.18.
Fig. 4.17
Fig. 4.18

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5. Rip Fence Assembly
5.1 Identification of Rip Fence Components
1. 4 x Hex. nuts (optional fence) / 2x Hex nuts (standard)
2. 8 x Washers (optional fence) / 4x Hex nuts (standard)
3. 1 x Front fence bar
4. 2 x Hex. socket screws
5. 2 x Hex. bolts, washers(4) & hex. nuts (each)
6. 1 x Rear rail
7. 1 x Aluminium fence
8. 1 x Fence carrier
9. 1 x Extraction hose support
10. 1 x 'U' Piece
11. 2 x Pan head screw, hex. nuts (each)
1
2
3
45
6
7
8
910
11
Note:
If the optional right hand table extension is fitted to the
machine, a longer fence bar is supplied which has 4 sets of
mounting screws, where as the standard fence bar has only
2 sets. The procedure for mounting both lengths of bar is the
same as described below.
5.3 Fixing the Fence Scale - Fig. 5.2
Locate fence scale onto the table and fix with two pan head screws (four
pan head screws for optional table extension fence scale).
Fig. 5.2
5.2 Fixing the Fence Bar
Locate fence bar onto the table Fig. 5.1A and fix with the two fence fixing
bar nuts and washers (four fence fixing bar nuts and washers for optional
table extension bar). With those nuts and washers in place on the under
side of the table Fig. 5.1B Secure the fixing but do not fully tighten yet as
they may need to be adjusted later in the setup process.
FENCE BAR
FIXING NUTS & WASHERS
Fig. 5.1A
Fig. 5.1B
5.4 Fitting the Fence Carrier - Fig. 5.3
Assemble the fence holding fixtures through the fence carrier casting.
Locate the fence carrier on to the fence rail. Fence Carrier Holding Fixtures
Fig. 5.3
Fence Rail
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5. Rip Fence Assembly - cont.
5.8 Fitting the Rear Fence Rail- Fig. 5.7
Locate rear fence rail onto the table and fix with two hex. socket screws for
the main table and two hex. bolt, washers and nuts for the table extension.
Fence Rail
Fig. 5.4
T-Slot
Fig. 5.7
5.5 Fitting the Rip Fence
Now simply slide the rip fence on to the fence carrier and tighten the
holding fixtures. Screw in the lock knob to secure the position of the fence
on the rail Fig 5.4. The fence can be used in the upright position as shown
or the fence can be attached to the carrier using the other "T" slot giving a
lower profile fence for use when making bevelled cuts with the blade tilted
or when working with small workpieces.
Fence Rail
Fence
Movement
Adjustment Nuts
Adjustment
Fig. 5.5
5.7 Fence Alignment 2 - Fig.5.6
Check that the fence is 90º to the table using a suitable square. If no
adjustment is needed fully tighten the fence bar nuts. If adjustment is
required this is achieved by raising or lowering either side of the fence rail
until the fence itself is 90º to the table. Once set at 90º fully tighten the
fence bar nuts.
Fig. 5.6
Fence Rail
Fence
5.6 Fence Alignment 1 - Fig. 5.5
Align the fence assembly in or out until parallel with the side of the blade
by turning the adjustment nuts and the fence bolts accordingly. If the
fixing nuts have been tightened, these will need slackening off before this
adjustment can be made.

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6. Final Assembly
Fitting Crown Guard Extraction Hose
1. Fit the hose support in the U-piece that can be fitted to the rear corner
of the table or optional table extension. Fig.6.1.
2. Now attach one end of the hose to the crown guard Fig.6.2
3. Hook the hose over the hose support and feed underneath the table to
connect with the main extraction outlet Fig.6.3
U-piece
Hose Support
Main extraction
outlet
Fig. 6.1
Fig. 6.2
Fig. 6.3

20
Basic Circular Saw Principles
• The blade rotates on a spindle, and breaks through the timber, cutting on
a continuous stroke Fig.7.1.
• Slowly feed the workpiece towards the blade Fig.7.1, let the blade
do the cutting it is not necessary to force the material. When feeding
towards the blade hold the workpiece firmly and use the table to provide
support. Always use a push stick, keeping your hand well away from
the blade.
• For best results the blade must be sharp and in good condition. A
damaged or worn blade should always be replaced.
• Select the right blade for the job, depending on the type of material and
the cut to be made.
• Never attempt to use the machine without the crown guard and riving
knife in position. Always ensure that the crown guard and riving knife are
correctly adjusted to suit the size and type of workpiece and that they
are fully secured with the original fixings supplied.
7. Operation & Sawing Practice
TABLE 1: Basic applications
Ripping
When the timber is cut with the
grain, use the rip fence for this
application
Cross Cutting
When the timber is cut across the
grain, use either mitre fence or
sliding carriage for this application
Panel Sizing
Dimensioning man made sheet
material. Use either the rip fence or
sliding carriage for this application
Bevelled Edge
When a bevelled (angled) edge is
required to the workpiece tilt the
blade and pass the timber though.
If the rip fence is being used with
the blade tilted, the auxiliary fence
should be used in the low position
to prevent it fouling on the blade
and crown guard.
Fig. 7.1