Alto MPV-60 User manual

A
TECHNOLOGY
AMERICAN-LINCOLN
60
American-Lincoln
®
OPERATOR’S
MANUAL
MPV 60
POWER
SWEEPER
Part No.2-86-00197 1998 American-Lincoln Technology Printed in the U.S.A.
11/98
Beginning with Serial No. 480490
This book has important information for the use and safe operation of this machine.
Failure to read this book prior to operating or attempting any service or maintenance
procedure to your machine could result in injury to you or to other personnel; damage
to the machine or to other property could occur as well. You must have training in the
operation of this machine before using it. If you or your operator(s) cannot read
English, have this manual explained fully before attempting to operate this machine.
Si Ud. O sus operadores no pueden leer el Inglés, se hagen explicar este manual
completamente antes de tratar el manejo o servicio de esta máquina.
All directions given in this book are as seen from the operator’s position at the rear of
the machine.
For new books, write to: Alto U.S., Inc.,1100 Haskins Rd., Bowling Green, OH 43402
READ THIS BOOK !
UL
®
ISO 9001
FILE A2287
#
CALIFORNIA
PROPOSITION 65 WARNING
Engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.

American-LincolnTechnology 2-1
MPV 60
MAINBROOMLEVERANDLIFTCABLE ........................................................................................ 2-2
MAINBROOMLIFTFRAME ............................................................................................................ 2-4
MAINBROOMDRIVER ................................................................................................................... 2-5
MAINBROOMIDLER ...................................................................................................................... 2-6
SIDEBROOMASSEMBLY .............................................................................................................. 2-7
SIDEBROOMLEVER ..................................................................................................................... 2-8
SIDEBROOMLIFTSYSTEM........................................................................................................... 2-10
BRAKE PEDAL ............................................................................................................................... 2-12
HOPPER ......................................................................................................................................... 2-14
HOPPERASSEMBLY...................................................................................................................... 2-16
HOPPERCOVER ............................................................................................................................ 2-18
DUMPDOOR................................................................................................................................... 2-20
FILTER SHAKER ............................................................................................................................. 2-22
FRONTWHEEL ............................................................................................................................... 2-24
REARWHEEL................................................................................................................................. 2-26
STEERINGCOLUMN ....................................................................................................................... 2-28
BROOMDOOR................................................................................................................................ 2-30
FORWARD/REVERSECONTROL................................................................................................... 2-32
ADJUSTABLEFOOTPEDAL ........................................................................................................... 2-34
SAFETYARM .................................................................................................................................. 2-39
OILCOOLER ................................................................................................................................... 2-37
LIGHTSANDHORNELECTRICAL ................................................................................................... 2-38
ELECTRICALASSEMBLYBATTERY............................................................................................... 2-39
RESERVOIR.................................................................................................................................... 2-40
VAC FAN ......................................................................................................................................... 2-41
FLAPS (WHEEL WELL) .................................................................................................................. 2-42
BROOM CHAMBER FLAPSAND SEALS........................................................................................ 2-44
CONTROLANDRELIEFVALVE....................................................................................................... 2-46
HYDRAULICFILTER ........................................................................................................................ 2-48
INSTRUMENTPANEL ...................................................................................................................... 2-49
INSTRUMENTHOUSING ................................................................................................................. 2-50
MUFFLER ........................................................................................................................................ 2-51
FRONTBUMPER............................................................................................................................. 2-52
REARBUMPER .............................................................................................................................. 2-53
RADIATORANDSHROUD(DIESEL)................................................................................................ 2-54
RADIATORANDSHROUD(GAS) .................................................................................................... 2-55
FUELTANK ..................................................................................................................................... 2-56
SEATANDFLOORASSEMBLY....................................................................................................... 2-58
ENGINECOVER.............................................................................................................................. 2-60
DIESELENGINE.............................................................................................................................. 2-62
DIESELFUELSYSTEM .................................................................................................................. 2-64
PUMP ........................................................................................................................................... 2-66
GASOLINE/LPENGINE ................................................................................................................... 2-68
HYDRAULICHOSEDIAGRAM ........................................................................................................ 2-72
ELECTRICALASSEMBLYRELAYS................................................................................................. 2-74
ELECTRICALHARNESSROUTING(DIESEL) .................................................................................. 2-76
ELECTRICALHARNESSROUTING(GAS) ...................................................................................... 2-77
DECALS .......................................................................................................................................... 2-78
TOTALSTEELPACKAGE................................................................................................................ 2-80
NOTES ........................................................................................................................................... 2-82
TABLE OF CONTENTS - CHAPTER 2

2-2 American-LincolnTechnology
MPV 60
KEYNO. PART NUMBER DESCRIPTION QTY.
1 8-08-00876 Bracket Broom Lift Main Broom 1
2 8-39-00017 Knob Assembly 1
3 8-66-00188 LeverHandle 1
4 8-08-00831 AdjustmentAngle/MainBroom 1
5 8-39-00003 ControlKnob,Small 1
6 8-08-00779 Pivot, Main BroomLift 1
7 2-95-04182 Nut, Elastic Stop 1
8 2-00-00656 Nut, ½ - 13 Cap (Acorn) 1
9 8-66-00187 RodLink 1
10 2-00-00776 Cotter Pin 2
11 8-10-00044 Cable 1
12 7-60-00160 Pulley 2
13 7-13-07130 Retainer 2
14 8-08-00874 Bracket, Pulley Mounting 1
15 2-00-02369 Nut, Hex Jam 1
HARDWAREUSED:
H17 2-00-00205 Screw, 1/4-20 x1.000HHC 2
H26 2-00-00641 Nut, 1/4-20 Insert Fiber 2
H27 2-00-03702 Washer, .625 x .281 x .063 2
H35 2-00-02708 Screw, 5/16-18 x1.000HHM 1
H46 2-00-00644 Nut,5/16-18,InsertFiber 1
H48 2-00-00233 Screw, 3/8-16 x1.000HHC 2
H50 2-00-00234 Bolt, 3/8 - 16 x 1.500 HHC 2
H52 2-00-00402 Flat Washer, .750 x .390 x .094 *
H54 2-00-02360 Nut,3/8-16Hex. 1
H55 2-00-00643 Nut, 3/8 - 16 Stop 2
H111 2-00-03296 Screw,3/8-16 x4.000HHC 1
*ASNEEDED
C1106/9812
MAIN BROOM LEVER AND LIFT CABLE - PARTS LIST

American-LincolnTechnology 2-3
MPV 60
H26
H54
10
1
2
6
7
4
9
3
8
H52
H52
H46
H27
H111
H17
14
H50
H52
H55
H46
H35
H55
16
15
17
H50 H52
H43
C1106
MAIN BROOM LEVER AND LIFT CABLE - EXPLODED VIEW

2-4 American-LincolnTechnology
MPV 60
KEYNO. PART NUMBER DESCRIPTION QTY.
1 8-03-04319 Main Broom Lift Frame Assembly 1
2 2-95-04182 Nut, Eleastic Stop Nut 8
HARDWAREUSED:
H47 2-00-00232 Screw, 3/8-16 x .750 HHC 1
H49 2-00-00209 Screw, 3/8-16 x1.250HHC 2
H53 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 1
H78 2-00-05187 CarriageBolt,3/8-16x1.250 6
H92 2-00-04801 Flat Washer, .875 x .375 x .125 6
C1326/9702
H49
H92
H78
H78
H78
H92
H53
H47
H92
C1106-2a/9701
2
2
2
2
1
MAIN BROOM LIFT FRAME

American-LincolnTechnology 2-5
MPV 60
KEYNO. PART NUMBER DESCRIPTION QTY.
1 2-00-04885 Fitting 2
2 2-00-04895 Fitting 1
3 0882-040 Motor 1
880-448 MotorSealKit(Service Part)
4 8-16-00041 DriveBroomArm 1
5 8-33-09046-1 Driver,Hub 1
6 8-58-05160 Hub, Lock Plate 1
HARDWAREUSED:
H47 2-00-00232 Screw, 3/8-16 x .750 HHC 4
H53 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 4
H72 2-00-00518 Lock Washer, Helical Spring 3
H116 2-00-03039 Screw, 1/4-20 x .625 HSHC 3
C1136/9901
MAIN BROOM DRIVER
C-1136
H116
H72
H53
H47

2-6 American-LincolnTechnology
MPV 60
KEYNO. PART NUMBER DESCRIPTION QTY.
1 8-16-00064 BroomIdlerArm 1
2 8-33-09090 Idler, Machined 1
3 2-00-04889 Bearing 1
4 2-00-04890 Clip,Retainer 1
5 8-75-01157 Washer
HARDWAREUSED:
H106 2-00-04886 Screw, 3/8-16 x .500 HSHC 2
H107 2-00-04887 Screw 1
H109 2-00-00522 Lock Washer, Helical Spring 1
C1135/9901
MAIN BROOM IDLER
C-1135/9701
H107
H109
H106
54
3
2
1

American-LincolnTechnology 2-7
MPV 60
KEYNO. PART NUMBER DESCRIPTION QTY.
1 0882-050 Side Broom Motor 1
0880-448 Side Broom Motor Seal Kit (Service Part)
2 8-55-08122 Pin, Side Broom Flange 1
3 8-25-06010 Flange, Roller Disc 1
4 8-33-09091 HubWeldment 1
5 8-66-05011 Disc, Roller 1
6 8-08-03211 Side Broom, Nylon 1
7 2-00-04921 Fitting 2
HARDWAREUSED:
H43 2-00-00409 Flat Washer, .687 x .344 x .062 6
H46 2-00-00644 Nut,5/16-18,InsertFiber 3
H47 2-00-00232 Screw, 3/8-16 x .750 HHC 4
H53 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 4
H84 2-00-00228 Screw, 5/16-18 x 2.250 HHC 3
C1107/9812
SIDE BROOM ASSEMBLY
C1107-1
H43
H43
H46
H47
H53
H84

2-8 American-LincolnTechnology
MPV 60
KEYNO. PART NUMBER DESCRIPTION QTY.
1 8-10-00039 Cable Ref.
2 8-39-00003 ControlKnob,Small 1
3 8-66-00190 LeverHandle 1
4 8-39-00017 Knob Assembly 1
5 8-08-00876 Broom Lift, Weldment 1
6 8-08-00775 Bracket, Angle Adjustment 1
7 7-60-00160 Pulley, Cable 1
8 2-00-00656 Nut,½-13Cap(acorn) 1
9 8-08-00890 Bracket,SideBroom Lever Mtg. 1
HARDWAREUSED:
H35 2-00-02708 Screw, 5/16-18 x1.000HHM 3
H43 2-00-00409 Flat Washer, .687 x .344 x .062 4
H46 2-00-00644 Nut,5/16-18,InsertFiber 3
H50 2-00-00234 Screw, 3/8-16 x1.500HHC 1
H54 2-00-02360 Nut,3/8-16Hex. 2
H94 2-00-00410 Flat Washer, .875 x .375 x .060 1
H111 2-00-03296 Screw,3/8-16x4.00HHC 1
C1327/9901
SIDE BROOM LEVER - PARTS LIST

American-LincolnTechnology 2-9
MPV 60
C1327
H50
H54
H54
H52
H35
H46
H85
H112
SIDE BROOM LEVER - EXPLODED VIEW

2-10 American-LincolnTechnology
MPV 60
KEYNO. PART NUMBER DESCRIPTION QTY.
1 8-08-00772 Bracket, Side Broom 1
2 8-08-00790 Bracket 1
3 7-76-00101 Spring 2
4 8-08-00846 PivotBracket 1
5 2-95-04182 Nut, Elastic Stop 14
6
7 7-13-07130 Clip,CableRetainer 1
8 7-60-00160 Pulley, Cable 1
9 8-42-05143 Side Broom Link 2
10 8-10-00039 Cable 1
11 2-95-04689 Flat Washer 1
HARDWAREUSED:
H35 2-00-02708 Screw, 5/16-18 x1.000HHM 1
H43 2-00-00409 Flat Washer, .687 x .344 x .062 2
H45 2-00-00585 Nut, Hex. 5/16-18 x .500 x .265 2
H46 2-00-00644 Nut,5/16-18,InsertFiber 3
H48 2-00-00233 Screw, 3/8-16 x1.000HHC 4
H49 2-00-00209 Screw, 3/8-16 x1.250HHC 7
H50 2-00-00234 Screw, 3/8-16 x1.500HHC 1
H52 2-00-00402 Flat Washer, .750 x .390 x .094 3
H54 2-00-02360 Nut,3/8-16Hex. 2
H173 2-00-02709 Screw, 5/16-18 x1.500 2
C1328/9901
SIDE BROOM LIFT SYSTEM - PARTS LIST

American-LincolnTechnology 2-11
MPV 60
SIDE BROOM LIFT SYSTEM - EXPLODED VIEW
H49
H35
H48
H50
H52
H46
H49
C-1328
H49
H49
H46
H43
H45
H173
H48
H52
H54

2-12 American-LincolnTechnology
MPV 60
KEYNO. PART NUMBER DESCRIPTION QTY.
1 8-70-05293 BrakeCrossShaft 1
2 8-55-00033 BrakePedal 1
3 7-41-05083 Lever,ParkingBrake 1
4 8-75-01184 Spacer, LeverMounting 2
5 8-10-00038 Cable 1
6 8-66-00154 Brake Rod 2
7 2-00-05169 CableClamp 1
8 7-50-05145 Pad,Pedal 1
9 7-76-00051 Spring 2
10 2-00-04909 Yoke Pin Assembly 4
11 8-14-01006 Clevis 4
12 2-95-01999 Nut,Jam 2
13 2-00-04182 Nut,Jam 3
14 2-00-05261 ThreadedInsert 2
15 2-00-05330 ThreadedInsert-5/16-18 2
HARDWAREUSED:
H16 2-00-03051 Screw, 1/4-20 x .750 HSHC 2
H35 2-00-02708 Screw, 5/16-18 x1.000HHM 3
H40 2-00-01770 Screw, 5/16-18 x 2.750 HHC 2
H43 2-00-00409 Flat Washer, .687 x .344 x .062 1
H44 2-00-00530 Lock Washer, 5/16 HS Med. 2
H46 2-00-00644 Nut, 5/16 - 18 , Insert Fiber 4
H49 2-00-00209 Screw, 3/8-16 x1.250HHC 3
H52 2-00-00402 Flat Washer, .750 x .390 x .094 6
H69 2-00-01255 Screw, 5/16-18 x.875HHC 1
C1109/9812
BRAKE PEDAL - PARTS LIST

American-LincolnTechnology 2-13
MPV 60
H49
H46
H35
H46
H35
H52
H16
H46
H49
H40
H44
H43
H69
C1109/9812
13
15
1
11
10
12
11
13
9
5
2
8
14
6
7
4
3
BRAKE PEDAL - EXPLODED VIEW

2-14 American-LincolnTechnology
MPV 60
KEYNO. PART NUMBER DESCRIPTION QTY.
1 8-32-06105 Hopper 1
2 7-17-05014 LiftCylinder 1
0880-449 Lift Cylinder Seal Kit (Service Part)
3 8-25-08223 HopperFlap 1
4 8-13-07169 Clamp,HopperFlap 1
5 2-00-00566 GreaseZerk 2
6
7
8 8-55-08118 Pin,HopperPivot 2
9 2-00-00540 Retaining Ring, .750 Ext. 4
10 8-55-08123 Pin, 3/4 Dia. 2
11 2-00-05024 Washer 2
12 8-34-09024 Insulation 1
13 2-00-04210 Clamp 3
14
15 8-09-01082 Bushing,Star 3
16 8-09-01083 Bushing,Loc-Tite 2
17 2-00-04895 Fitting 2
18 2-95-04182 Nut,Fiber 1
19 8-34-09023 Insulation 1
20 8-34-09022 Insulation 1
21 8-20-06043 Duct Wire 2
22 2-00-05382 HolePlug 1
HARDWAREUSED:
H9 2-00-00426 Flat Washer, .500 x .219 x .063 1
H12 2-00-01246 Nut,HexFiberInsert#10-24 3
H17 2-00-00205 Screw, 1/4-20 x1.000HHC 2
H26 2-00-00641 Nut, 1/4-20 Insert Fiber 10
H27 2-00-03702 Washer, .625 x .281 x .063 8
H47 2-00-00232 Screw, 3/8-16 x .750 HHC 1
H86 2-00-03575 CarriageBolt,1/4-20x.750 8
H115 2-00-03063 Screw, #10-24 x .750THM 3
C1403/9812
HOPPER - PARTS LIST

American-LincolnTechnology 2-15
MPV 60
ROUTE HARNESS
THROUGH DUCTS
AND CLAMP
SEAL FILTER
COMPARTMENT
SHIM AS REQ’D
GREASE
H115
11
85
13
H9
H12
19
217
9
10
21
H12
15
13
H115
18
H47
16
12
1H26 H17
H86
4
H26
3
1
4
3
20
C1403/9812
HOPPER - EXPLODED VIEW

2-16 American-LincolnTechnology
MPV 60
KEYNO. PART NUMBER DESCRIPTION QTY.
1 7-21-04022 Edging 1
2 8-82-00058 Switch,DoorIndicator 1
3
4 8-63-05014 Clogged Filter Switch 1
5 7-87-02155 Hose 1
6 2-00-04518 Fitting, 1/8 NPT - 1/4 Tube 1
7 8-24-04075 FilterPlug 1
8 8-20-06036 Duct Wire 1
9
10 2-00-05253 Clamp 3
11 8-82-00050 Switch, Hopper 1
12 2-00-05261 ThreadedInsert 1
13 2-00-00092 CarriageBolt 2
14 2-00-03261 Grommet 1
0860-635 HopperDebrisLid Service Kit
HARDWAREUSED:
H17 2-00-00205 Screw, 1/4-20 x1.000HHC 3
H25 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 5
H26 2-00-00641 Nut, 1/4-20 Insert Fiber 2
H27 2-00-03702 Washer, .625 x .281 x .063 3
H89 2-00-01372 Nut,FiberInsert#8-32 Steel 2
H115 2-00-03063 Screw, #10-24 x .750THM 2
H230 2-00-00466 Flat Washer, .625 x .203 x .031 4
C1329/9901
HOPPER ASSEMBLY - PARTS LIST

American-LincolnTechnology 2-17
MPV 60
HOPPER ASSEMBLY - EXPLODED VIEW
H17
H27
H17
H26
H115
H26
H27
C1329/9811
13
H230
1
H25
H89
9
10
2
7
11
56
4
12
8
10
HI
FILTER PLUG
SET TO 8“-9”
WATER COLUMN
FITTING & HOSE
HARNESS
LOW
ADD ITEM
#14 - HERE

2-18 American-LincolnTechnology
MPV 60
KEYNO. PART NUMBER DESCRIPTION QTY.
1 8-16-07397 CoverAssembly(Filter) 1
2 8-16-07398 CoverAssembly(Debris) 1
3 8-08-00878 Bracket-HingeCoverPivot 2
4 8-29-00240 Gasket 1
5 8-29-00278 Gasket 1
6 8-29-00279 Gasket 1
7 8-41-00040 Latch 3
8 8-10-00027 Cable 1
9 2-00-00422 Flat Washer *
10 8-16-07411 HopperCover-RH(Shown) 1
11 8-16-07412 HopperCover-LH(NotShown) 1
12 8-08-00886 Bracket - Latch 2
* = As Required
HARDWAREUSED:
H26 2-00-00641 Nut, ¼ - 20 Insert Fiber 6
H35 2-00-02708 Screw, 5/16 - x 1.000 HHM 4
H48 2-00-00233 Screw, 3/8-16 x1.000HHC 6
H52 2-00-00402 Flat Washer, .750 x .390 x .094 6
H53 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 6
H229 2-00-01490 Screw, .25 - 20 x .875 HHC, STL 2
C1644/9901
HOPPER COVER - PARTS LIST

American-LincolnTechnology 2-19
MPV 60
C1644/9810
3
4
9
10
11
6
12
2
5
8
H229
1
7
H48
H53
H52
H26
H35
H26
NOT SHOWN
HOPPER COVER - EXPLODED VIEW