AM TECH ATP-80KCL2 User manual

AM-TECH.Co.,Ltd
User
Manual
ATP-80KCL2

2
C O N T E N T S
1. INTRODUCTION
1.1 General Specification ---------------------------------------------------------------------------------------------------------5
2. COMPONENT & NAME of PARTS
2.1 Component--------------------------------------------------------------------------------------------------------------------- 6
2.2 Name of Parts ---------------------------------------------------------------------------------------------------------- 7~10
2.3 Printing Mecha Module------------------------------------------------------------------------------------------------------11
2.4 Cutting Module-----------------------------------------------------------------------------------------------------------------12
2.5 Controller ----------------------------------------------------------------------------------------------------------------------13
3. HOW TO USE
3.1 General--------------------------------------------------------------------------------------------------------------------------14
3.2 Paper Specification ----------------------------------------------------------------------------------------------------------14
3.3 Installation – Loading Paper Roll-------------------------------------------------------------------------------------15~16
3.4 Installation – Connecting Cable & Supplying Power & Initial Action---------------------------------------------17
3.5 How to Self Test---------------------------------------------------------------------------------------------------------------17
3.6 How to set DIP switch--------------------------------------------------------------------------------------------------------17
4. HOW TO SOLVE PROBLEMS & ERROR CODE
4.1 General How to Solve Problems------------------------------------------------------------------------------------------18
4.2 Error List-------------------------------------------------------------------------------------------------------------------------18
4.3 Error Checking Method-------------------------------------------------------------------------------------------------19~21
4.4 Other Errors---------------------------------------------------------------------------------------------------------------22~23
5. REPLACEMENT
5.1 Replacing Motor----------------------------------------------------------------------------------------------------------24~25
5.2 Replacing Thermal Head-----------------------------------------------------------------------------------------------25~26
5.3 Replacing Auto Cutter--------------------------------------------------------------------------------------------------26~27
6. CLEANING & CHECK POINTS
6.1 Cleaning and Check List----------------------------------------------------------------------------------------------------28
6.2 Cleaning and Checking Method--------------------------------------------------------------------------------------28~29
APPENDIX
Mechanical Dimension for ATP 80KCL2 -----------------------------------------------------------------------------30~31

3
Record of Revisions
Revision Version Date DESCRIPTION
1.0 25-Jan-2008 Preliminary

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1.INTRODUCTION
This manual is for ATP-80KCL2.
The ATP-80KCL2 is a mechanical thermal printer for ATM and KIOSK. ATP-80KCL2 print head consists of
576 dots per line (72mm). Resolution is 200 DPI (dot per inch).
Type Name: ATP- 80 KCL2
`
<CAUTION>
1. This specification shall be applied only to the product identified herein.
2. AM Tech CORPORATION shall not warrant that the contents of this specification are not
defective and do not infringe any right of third parties, unless otherwise agreed on written consent
between “the customer” and AM Tech CORPORATION.
3. “The customer” shall not make any duplicates of this specification without prior written approval of
AM Tech CORPORATION.
NO Paper width
80
80Î80mm(3 inch)
K ‘K’ means Kiosk
C
L Loop
2 Series Number

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1.1 GENERAL SPECIFICATIONS
- Printing Method : Direct Thermal
- Max Printing Speed : 600 DLPS (100mm/s)
- PrintingColumn
Alphabet/Number: 40Col (24X16)
Korean Character: 26Col (24X24)
- Operating Circumstance
Operating Temperature : 0℃~ 45℃
Operating Humidity : 20% ~ 90 %
Storage Temperature : -20℃~ 70℃
Storage Humidity : 5% ~ 90 %
- Operating Voltage
Motor Voltage : +24V ±5%
Head Voltage : +24V ±5%
Logic : +5V±5%
- Consumption Current
Stand-by: 130mA (Typ) 180mA (Max)
Step Motor: 300mA (MIN)
Printer Head(3 inch)
Ratio 12.5% 25% 50% 75% 100%
Max Current 0.5A 1.1A 2.2A 3.3A 4.4A
- Auto-cutter Motor: at Starting: 1.2A, Rated current: 0.2A
- Paper Specification
Paper capacity (Max): Ø230
Paper width: 79.0±0.5mm
Effective printing width: 72mm (576dots)
Paper feeding method: Friction Feeding

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2.COMPONENT & NAME of PARTS
2.1 Component
ATP-8KCL2 Controller(Serial&USB:option)
Serial Cable USB Cable PaperRollBarUnit 24VPowerSupplier
(option)

7
2.2 Name of Parts
[1, Presenter]
<Top View>
Paper Sensor
(Presenter Exit)
Shutter
Paper Exit
<Side View>
[
1
]
[
2
]
[3]

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[2, Printing Mecha = 80+]
AutoCutter PrinterHeadPart ThermalHead
Open Lever Black Roller Bar
1 . Jam Detect Sensor : The sensor which detects paper jam
2 . Black Mark Sensor : The sensor which detects black mark on paper
3 . Paper in Sensor : The sensor which detects if paper is present or not
4 . Thermal Head Open Sensor : The sensor which defects if Printer Head Part is open or not
<Side View>
1
2
2
3
4
Motor

9
[3, Paper Roll Holder]
<Side View - 1>
<Side View - 2>
Feed Button
Dip Switch
Controller Cover

10
<Back>
Power Connector
Serial Port (RS232C)
USB Port
zNear End Sensor detects a near end of a paper
roll
Near End Sensor

11
2.3 Printing Mecha Module
NO PART NUMBER DESCRIPTION SET REMARK
11PS8PSC001 HEAD MOUNT(KYOCERA) 1
2CB-1029 PAPER IN SENSOR ASSY 1
3IG-KY401 KYOCERA THERMAL PRINT HEAD 1
4IG-MT618 MOTOR 1
5TM02B003 CLAMPING BRK. UNIT 1
6TM02C006 HEAD CLAMPER LOCKER 1
7TM02C012 MOTOR BRK 1
8TM02C037 CLUSTER GEAR 1
9TM03B001 HEAD CLAMP UNIT 1
10 TM03B002 HEAD BLANCE BRK UNIT-KS 1
11 TM03C011 ROLLER-KS 3" / 2” 1
12 TM03C012 PAPER GUIDE-KS 3" / 2” 1
13 TPC010 SINGLE GEAR,2TH 1

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2.4 Cutting Module
NO PART NUMBER DESCRIPTION SET REMARK
11MD8PCC014 MOUTH 60/80 1
2PS-CT002 CUTTER 1
3TM02C017 CUTTER CLAMP 2
4TM03C007 CUTTER UP BLADE-3 1
5TM03C008 CUTTER DN BLADE-3 1

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2.5 Controller
CONNECTOR
NUMBER CONNECTOR NAME CONNECTOR PIN
CONNECTOR
TYPE
ATP-60/80
SERIES
CN 1 LED_CNN
(NEAR END SENSOR) 6 PIN 53014-06 ATP-80KCP ATP-80KCL
CN 2 MOTOR_CNN 4 PIN 53014-04 O
CN 3 POWER 4 PIN 5274-04A O
CN 4 PAPER IN SENSOR 3 PIN 53014-03 O
CN 5 BM SENSOR 3 PIN 53014-03 ATP-80KCP
ATP-80KCL
CN 7 60 CUTTER 4 PIN 5267-04 ATP-60
CN 8 MOTOR CNN
(PR MOTOR) 4 PIN 53014-04 ATP-80KCP ATP-80KCL
CN 9 PAPER OUT SENSOR 3 PIN 53014-03 ATP-80KCL
CN 10 HEAD OPEN SENSOR 2 PIN 53014-02 O
CN 12 80 CUTTER 4 PIN 5483-04AX ATP-80
COM 1 SERIAL 9 PIN D-SUB 9PIN
(FEMALE) O
USB 1 USB 4 PIN USB “B”TYPE O
JP 2 60 HEAD 16 PIN B16N-PH-K-S ATP-60
JP 3 80 HEAD 16 PIN B16N-PH-K-S ATP-80

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3.1 General
• Load a Paper Roll
• Connect data cable (SERIAL or USB) with communication port on controller
• Connect power supplier with power connector on controller
• Confirm first feeding & cutting action when power is ON => Initial action
(Initial action will not work if paper is not inserted)
3.2 Paper Specification
1) Make sure that paper roll should meet the specifications. Do not use paper rolls that have the
paper glued to the core because the printer cannot detect the paper end correctly.
2) Make sure that the printer is not receiving data, otherwise data may be lost.
3) Remove the used paper roll core if there is one.
4) Make sure that the paper direction is correct.
3. HOW TO USE
O.K

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3.3 Installation - Loading Paper Roll
1) Insert paper roll bar unit into the core hole of paper roll
2) Clasp paper roll bar unit and put down it into paper roll holder (Red Arrow).

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3) Insert paper into outside of auto cutter (Red Arrow) after opening printer head part (Blue)
4) Close printer head part(Blue) and put down paper roll bar unit(Red) on the paper

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3.4 Installation
-Connecting Cable & Supplying Power & Initial Action
1. Connect data cable (SERIAL or USB) with cable port on controller
2. Connect power supplier connector with power connector on Control Board. You can hear beep sound.
zWhen you supply power to printer without roll paper the RED LED on controller flashes.
3. After supplying power to printer once you open & close Thermal Head Part printer works initial action
cutting empty receipt.
# Initial action is preparation for keeping paper
3.5 How to Self Test
1) First check the DIP Switch No.1 is ‘ON’ and 2,3,4 are ‘OFF’
2) Push the ‘Feed Button’
3.6 How to set DIP Switch
SW No. Function ON OFF Factory setting
1 Presenter/Standard
mode select
Presenter
mode Standard mode Off
2 Black Mark mode Enabled Disable Off
3 Font download
mode Enabled Disable Off(*1)
4 Firmware
download mode Enabled Disable Off
*1:FixedtoOff

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4.1 General How to Solve Problems
4.2 Error List
NO ERROR CODE COTENTS
1GOOD CONDITION
2NEAR END
3HEAD OPEN
4NO PAPER
5HEAD ERROR
6CUTTER ERROR
4. HOW TO SOLVE PROBLEMS & ERROR CODE
Check whether the paper roll is loaded①.
If not, input the paper roll in the Paper Roll Bar.
②Check the connection of the Power Cable.
The printer’s
operation
is stopped
If a paper jam occurred, it can clean
Immediately by Opening the Head Part.
Paper Jam
Wipe thermal head with a cotton swab soaked with
alcohol so as not to damage it.
How to clean
Thermal head
Check whether the printer head is contaminated.
When print
resolution is
bad.

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4.3 Error Checking Method
ERROR
CODE ERROR CONTENTS CHECK POINT REPAIR
GOOD
CONDITION
Nothing
Nothing
NEAR END
1. Check to see if the PAPER ROLL is almost used up.
YES : go to REPAIR 1
NO : go to CHECK POINT 2
2. Check to see if the PAPER ROLL is normally fitted
with.
YES : go to CHECK POINT 3
NO : go to REPAIR 2
3. Check to see if the NEAR-END-HOUSING is
normally inserted in the connector (CN1).
YES : go to CHECK POINT 4
NO : go to REPAIR 3
4. Check to see if the NEAR-END-CABLE is normally
applying an electric current.
YES : go to CHECK POINT 5
NO : go to REPAIR 4
5. Check to see if the action condition of the
NEAR-END-SENSOR is normal.
YES : go to CHECK POINT 6
NO : go to REPAIR 5
6. After replacing the NEAR-END-
SENSOR-CONTROLLER-ASSY with the new one,
check to see if it is working normally.
YES : END
NO : go to REPAIR 6
1. Replace the PAPER
ROLL with the new
one.
2. Fit the PAPER
ROLL in the
STACKER MODULE
normally.
3. Insert the
NEAR-END
-HOUSING in the
connector (CN1).
4. Replace the
NEAR-END- CABLE
with the new one.
5. Replace the
NEAR-END-SENSOR-
CONTROLLER-ASSY
with the new one.
6. Replace the MAIN-
CONTROL-CONTROL
LER with the new one.

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HEAD OPEN
1. Check to see if the Head bundle is normally locked.
YES : go to CHECK 2
NO : go to REPAIR 1
2. Check to see if the HEAD-UP-SENSOR-HOUSING
is normally inserted in the connector (CN10).
YES : go to CHECK 3
NO : go to REPAIR 2
3. Check to see if the HEAD-UP-SENSOR-CABLE is
normally applying an electric current.
YES : go to CHECK 4
NO : go to REPAIR 3
4. Check to see if the action condition of the
HEAD-OPEN-MICRO-SWITCH is normal.
YES : go to CHECK 5
NO : go to REPAIR 4
5. After replacing the MICRO-SWITCH with the new
one, check to see if it is working normally.
YES : END
NO : go to REPAIR 5
1. Lock the
Head-bundle normally.
2. Insert the
HEAD-UP-SENSOR
HOUSING in the
connector (CN10).
3. Replace the
HEAD-UP-SENSOR-
CABLE with the new
one.
4. Replace the MICRO
SWITCH with the new
one.
5. Replace the MAIN
CONTROL
CONTROLLER with
the new one.
NO PAPER
1. Check to see if the PAPER ROLL is almost used up.
YES : go to CHECK POINT 2
NO : go to REPAIR 1
2. Check to see if the PAPER ROLL is normally fitted
with.
YES : go to CHECK POINT 3
NO : go to REPAIR 2
3. Check to see if the PAPER-IN- SENSOR is normally
inserted in the connector (CN4).
YES : go to CHECK POINT 4
NO : go to REPAIR 3
4. Check to see if the PAPER-IN-SENSOR-CABLE is
normally applying an electric current.
YES : go to CHECK POINT 5
NO : go to REPAIR 4
5. Check to see if the action condition of the
PAPER-IN-SENSOR is normal.
YES : go to CHECK POINT 6
NO : go to REPAIR 5
6. After replacing the
PAPER-IN-SENSOR-CONTROLLER-ASSY with the
new one, check to see if it is working normally.
YES : END
NO : REPAIR 6
1. Replace the PAPER
ROLL with the new
one.
2. Fit the PAPER
ROLL in the Paper Roll
Holder normally.
3. Insert the
PAPER-IN-SENSOR
in the connector
(CN4).
4. Replace the
PAPER-IN-SENSOR-
CABLE with the new
one.
5. Replace the
PAPER-IN-SENSOR-
CONTROLLER-ASSY
with the new one.
6. Replace the
MAIN-CONTROL-CON
TROLLER with the
new one.