Amada ML-9011A User manual

Z06OM1191383-06
YVO4SHG Laser Marker
ML-9011A
OPERATION MANUAL

Thank you for purchasing our YVO4SHG laser marker ML-9011A.
Please read this manual carefully to ensure correct use of the product. Store the manual in a
convenient place for future reference.
This documentation for the YVO4SHG laser marker ML-9011A covers installation, operation,
maintenance, and specifications.
For marking in LMDraw6 using a computer, refer to the manual for LMDraw6.
■Notes
•Unauthorized reproduction of this manual in whole or in part is prohibited.
•The contents of this manual are subject to change without notice.
•Every effort has been made to ensure the accuracy of this manual, but if you notice oversights or
errors, please notify your dealer.
•Be sure to read the user's manuals for any equipment used in conjunction with the system (e.g.,
documentation for computer systems).
•This system incorporates a QR code engine developed by Denso Wave Inc.
•Graphics rendering support in LMDraw6 (for importing DXF data) is provided by CADBuilderOCX,
developed by Knack SoftWare Inc.
■Trademarks
•Microsoft, Windows, and OpenType are trademarks or registered trademarks of Microsoft
Corporation in the United States and other countries.
•AutoCAD is a trademark or registered trademark of Autodesk Incorporated in the United States
and other countries.
•TrueType is a trademark or registered trademark of Apple Incorporated in the United States and
other countries.
•Intel and Celeron are trademarks or registered trademarks of Intel Corporation or its subsidiaries
in the United States and other countries.
•Other company and product names in this manual are trademarks or registered trademarks of
their respective owners.
■Symbols Used in This Manual
•Menus, icons, buttons, windows, tabs, and keys are indicated in brackets ([ ]).
Example: Click the [OK] button.
•Cross-references are enclosed in quotations.
Example: See 3.2.1 "Marking Condition Settings" (p. 5).
Indicates instructions that must be followed to prevent hardware or software damage or
operating errors.
Indicates that incorrect operation may pose a risk of injury or damage.
Indicates additional information on a particular topic.

Chapter Overview
Chapter 1 Safety Precautions
Precautions for safe use of the marker
Chapter 2 Overview of the ML-9011A
Summary of fiber laser marker features
Chapter 3 Part Names and Functions
Marker part names and functions
Chapter 4 System Configuration
System configuration, constituent parts, and included accessories
Chapter 5 Unpacking
Size and mass of the marker packaging, as well as lists of package contents
Chapter 6 Installation
Marker installation requirements and instructions
Chapter 7 Starting/Stopping the Equipment
Part names, starting and stopping the equipment, and general safety precautions
Chapter 8 Marker Specifications
Detailed marker specifications
Chapter 9 Serial Interface Specifications
RS-232C communication specifications for the marker
Chapter 10 QR Code and DataMatrix Specifications
QR code and DataMatrix specifications and instructions for preparing data elements
Chapter 11 Interface Specifications
General marker interface specifications
Chapter 12 Maintenance
Marker maintenance information and instructions
Chapter
6
Chapter
1
Chapter
2
Chapter
3
Chapter
4
Chapter
5
Chapter
7
Chapter
8
Chapter
9
Chapter
10
Chapter
11
Chapter
12

1
ML-9011A
Contents
■Notes
■Trademarks
■Symbols Used in This Manual
Chapter Overview
Chapter 1 Safety Precautions...............................................................5
1.1 Meaning of Symbols.......................................................................6
1.2 Danger, Warning, and Caution Items.............................................7
1.3 Guidelines for Normal Use...........................................................10
1.4 For Disposal.................................................................................12
1.5 Warning/Explanation Labels for Safety........................................13
■Control Unit ..................................................................................................13
■Head Unit .....................................................................................................13
1.6 LD (Diode Laser) Precautions......................................................14
Chapter 2 Overview of the ML-9011A.................................................15
2.1 Features.......................................................................................15
■YVO4 SHG Laser Marking ...........................................................................15
■ML-9011A.....................................................................................................15
Chapter 3 Part Names and Functions................................................17
3.1 Control Unit ..................................................................................17
■Front.............................................................................................................17
■Back .............................................................................................................19
3.2 Head Unit .....................................................................................21
■Side ..............................................................................................................21
■Top ...............................................................................................................21
■Back .............................................................................................................22
Chapter 4 System Configuration........................................................23
4.1 System Configuration Schematic.................................................23
4.2 Components.................................................................................24
4.3 Included Accessories ...................................................................24
4.4 Options.........................................................................................25
Chapter 5 Unpacking...........................................................................26
5.1 Moving the Container...................................................................26
■Container Size and Mass ............................................................................. 26

2ML-9011A
Contents
5.2 Checking the Container Contents ................................................27
■Containers....................................................................................................27
■Options.........................................................................................................28
Chapter 6 Installation ..........................................................................29
6.1 Installation Requirements.............................................................29
■Control Unit ..................................................................................................29
■Head Unit .....................................................................................................30
6.2 Connections .................................................................................32
Chapter 7 Starting/Stopping the Equipment .....................................33
7.1 Turning the Hardware On and Off................................................33
■Starting the Marker.......................................................................................33
■Stopping the Marker.....................................................................................37
7.2 Adjusting the Work Distance........................................................38
Chapter 8 Marker Specifications ........................................................40
8.1 Basic Specifications .....................................................................40
8.2 Marking Area Specifications.........................................................42
8.3 External Specifications.................................................................43
■Control Unit ..................................................................................................43
■Head Unit (Analog Scanner Specification) ...................................................44
■Head Unit (Digital Scanner Specification (Option)) ......................................45
Chapter 9 Serial Interface Specifications ..........................................46
9.1 Cable Specifications.....................................................................46
■Pin assignments (unit side) ..........................................................................46
■Connection example: Connected to a computer ..........................................47
9.2 Communication Settings ..............................................................48
9.3 Communication Codes.................................................................49
9.4 Communications Protocol ............................................................50
■Transmission control code ...........................................................................50
■Checksum ....................................................................................................50
■Numerical notation .......................................................................................51
■String notation ..............................................................................................51
9.5 Commands...................................................................................52
■Command Details.........................................................................................53
9.6 Communication Period.................................................................67
Chapter 10 QR Code and DataMatrix Specifications..........................68
10.1 QR Code Specifications...............................................................68
10.1.1 QR Code Symbol Specifications.......................................68
■Detailed Specifications.................................................................................69

3
Contents
ML-9011A
10.1.2 Preparing Data..................................................................70
■Overview of Sample Data............................................................................. 70
■Examples of Preparing Data Elements ........................................................71
10.2 DataMatrix Specifications.............................................................74
10.2.1 DataMatrix Symbol Specifications.....................................74
■Detailed Specifications.................................................................................74
10.2.2 Preparing Data..................................................................75
■Overview of Sample Data............................................................................. 75
■Examples of Preparing Data Elements ........................................................76
Chapter 11 Interface Specifications.....................................................79
11.1 External Input and Output (EXT. I/O)...........................................80
11.1.1 Input and Output Signals...................................................80
■Input Signals.................................................................................................80
■Output Signals..............................................................................................81
11.1.2 Connection Examples .......................................................82
■When connected to an output PLC with a 24 V DC source..........................82
■When using a contact signal ........................................................................83
■When using an open-collector signal ...........................................................84
11.1.3 Time Chart ........................................................................85
■During normal operations (no EEXT. I/O) ....................................................85
■If laser errors occur ......................................................................................86
■If data errors occur .......................................................................................87
■When marking is stopped............................................................................. 87
■If the power is turned ON and OFF ..............................................................88
■If the counter is used (Count reset and count up enabled) ..........................89
■When counter stop is used (increment of 1).................................................90
■When carriage control signal is used ...........................................................91
11.2 Extended External Input and Output (EEXT. I/O) ........................92
11.2.1 Input and Output Signals...................................................92
■Input Signals.................................................................................................92
■Output Signals..............................................................................................92
11.2.2 Connection Examples .......................................................93
■When connected to an output PLC with a 24 V DC source..........................93
■When using a contact signal ........................................................................94
■When using an open-collector signal ...........................................................95
11.2.3 Time Chart ........................................................................96
■During normal operations.............................................................................96
■During data errors (errors from unregistered layouts)..................................97
11.3 Emergency Stop/
Remote Interlock (REM. I/L)98
11.3.1 Pin Layout .........................................................................99
■Input Signals.................................................................................................99
■Output Signals..............................................................................................99
11.3.2 Connection Examples .....................................................100
■Remote Interlock ........................................................................................100
■Emergency Stop.........................................................................................101

4ML-9011A
Contents
11.3.3 Time Chart ......................................................................103
■Remote Interlock ........................................................................................103
■Emergency Stop.........................................................................................104
Chapter 12 Maintenance......................................................................105
12.1 Maintenance Tasks....................................................................105
12.2 Part Replacement Schedule ......................................................106
12.3 Air Filter Inspection and Replacement .......................................108
12.3.1 Control Unit .....................................................................108
12.3.2 Head Unit ........................................................................109
12.4 Protective Glass Inspection and Replacement ..........................110
12.4.1 Cleaning the Protective Glass.........................................110
12.4.2 Replacing the Protective Glass.......................................110
12.5 FC-LD Inspection and Replacement..........................................112
■FC-LD Warranty Period.............................................................................. 112
12.6 Desiccant Agent Inspection and Replacement ..........................113
12.7 Backup Lithium Battery Replacement........................................116
12.8 Memory Card Management .......................................................118
■How to Remove the Memory Card .............................................................118
■How to Insert the Memory Card .................................................................118
■Memory Card Backup.................................................................................119
■Restoring Backup Data ..............................................................................119
Index ......................................................................................... 120

5
ML-9011A
Safety Precautions
Before using the Laser Marker, carefully read these safety precautions to ensure correct use.
•These precautions are intended to ensure safe use of the unit and to prevent damage or personal
injury to the user and other individuals. Be sure to read all precautions; they are critical for ensuring
safe use.
•The warning symbols are defined as follows:
Incorrect operation poses imminent risk of serious injury or fatality.
Incorrect operation may pose risk of serious injury or fatality
Incorrect operation may pose risk of injury or damage.
DANGER
WARNING
CAUTION
Chapter
1

Chapter
1
6ML-9011A
Chapter 1Safety Precautions
1.1 Meaning of Symbols
These symbols indicate prohibited actions.
The symbols warn against actions that will void the terms of the warranty.
The prohibited action is depicted in a circle or illustrated in a figure or described in a statement nearby.
These symbols indicate actions users must take.
The prohibited action is depicted in a circle or illustrated in a figure or described in a statement nearby.
The symbol indicates caution for electrical shock.
The symbols indicate danger, warning, or caution items.
The prohibited action is depicted in a circle or illustrated in a figure or described in a statement nearby.