Amana SC-415 Service manual

PACKAGE TERMINAL
AIR CONDITIONER/HEAT PUMP
INSTALLATION INSTRUCTIONS & OWNER'S MANUAL
Standard and Remote Applications with LED Control
ATTENTION INSTALLING PERSONNEL
/ls a professional installer you have an obligation to know the
product better than the customer. This includes aU safety pre-
cautions and related items.
Prior to actual installation, thoroughly familiarize yourself with
this Instruction Manual.
Pay special attention to aU safety warn-
ings.
Often during installation or repair it is possible to place yourself
in a position which is more hazardous than when the unit is in
operation.
Remember,
it is your responsibility to install the product safely
and
to know it well enough to be able to instruct a customer in
its safe use.
Safetyis a matter
of common sense ... a matter of thinking before
acting. Most dealers have a list of specific good safety
practices...follow them.
The precautions listed
in this Installation Manual are intended as
supplemental
to existing practices. However, if there is a direct
conflict betweenexisting practicesand
the contentofthis manual,
the precautions listed here take precedence.
This manual must be left with the owner Of the equipment.
:A.. .. II' is a registered trademark of May tag Corporation or its related companies and is used under
license
to Goodman Company. L. P.• Houston, TX. All rights reserved.
November 2009 © 2009 Goodman Company,
L.P.
10-723

Contents
Unit Features .................................................. 2
Installation Instructions ..................................... 5
Wiring ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7
Operating Instructions ....................................... 8
Maintenance and Cleaning ................................ 12
Obtaining Service •• ......................................... 14
Normal Operating Sounds and Conditions ............. 14
Configuration Settings........................ ............. 14
Configuration Chart..... ................................... 15
Diagnostic Maintenance 8: Status Report .............. 16
Diagnostic Codes... •••••••• ................ ................. 17
IMPORTANT NOTE TO THE OWNER
This manual is
to be used by qualified, professionally trained
HVAC technicians only. Goodman does not assume any respon-
sibility
for property damage or personal injury for improper
service procedures
or services performed by an unqualified
person.
IMPORTANT NOTES:
Your warranty certificate is also supplied with the unit.
Read the warranty carefully and note what is covered.
Keep thewarranty certificate in a safe place, so you can
find
it, if necessary.
Before using this manual, check the serial plate for
proper model identification.
THE INSTALLATION AND SERVICING OF THIS EQUIPMENT
MUST BE PERFORMED BY QUAUFIED, EXPERIENCED TECH-
NICIANS ONLY.
Due to policy of continual product improvement, the
right
is reserved to change specifications and design
without notice.
IMPORTANT NOTE TO THE SERVICER
Read thismanual and familiarizeyourself with thespecificitems
whichmust
be adhered to beforeattempting to servicethis unit.
The precautionslisted
in this InstallationManual areintended as
supplemental to existing practices. However, if thereisa direct
conflict between existing practices and the content of this
manual, the precautions listed here take precedence.
A RECOGNIZE THIS SYMBOL
AS A SAFETY PRECAUTION.
AWARNING
GOODMAN WILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY
DAMAGE ARISING FROM IMPROPER SERVICE OR SERVICE PROCEDURES.
IF YOU INSTALL OR PERFORM SERVICE ON THIS UNIT, YOU ASSUME
RESPONSIBILITY FOR ANY PERSONAL INJURY OR PROPERTY DAMAGE WHICH
MAY RESULT.
MANY JURISDICTIONS REQUIRE A LICENSE TO INSTALL OR
SERVICE HEATING AND AIR CONDITIONING EQUIPMENT.
AWARNING
HIGH VOLTAGE
DISCONNECT ALL POWER BEFORE SERVICING OR
INSTALLING THIS UNIT. MULTIPLE POWER SOURCES
BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY
DAMAGE, PERSONAL INJURY OR DEATH.
UNIT FEATURES
This unit has manyfeatureswhich are different than those found
on conventional
PT AC units. The servicer must be familiar with
these features in order to properly service the unit.
• LCDI or AFCI Power Cords -Underwriters Laboratories
and
the National Electric Code (NEe) now require power
cords
that sense current leakage and can open the elec·
trical circuit to the unit on units rated at 250 volts or
less. In the event that unit does notoperate, check the
reset button located on
or near the head of the power
cord
as part of the normal troubleshooting procedure.
LCOI power Cord
• Automatic 3-minutecompressor lockout - After the com·
pressor cycles
off, it will not restart for three minutes.
• Automatic 2
nd
stage electric heat - If the room tempera·
ture faUs to 4'F below the set point temperature, the
reverse cycle heatis shut
off and the electric stripheat is
turned on.
2

• Automatic freeze protection -Whenever power is sup-
plied to the unit and the master switch is in the ON posi-
tion, automatic freeze protection is active.
If the unit
senses temperature below 40°F, the fan motor and elec-
tric strip heat are turned on. Freeze protection can be
turned
off, if required.
• Random restart delay -
To help eliminate power surges
after a power outage, the unit is equipped with a two to
four minute random restart delay feature. Whenever the
unit is plugged in with the master switch turned on and
the mode switch set in the cool or heat mode, a random
restart
will occur. A random restart condition can be
avoided by setting the mode switch
in the fan only or off
poSition before applying power to the unit.
•
Fuse holder - On aU 265 volt units, fuse holders are fac-
toryinstalled. Check for blown fuse
if unit does notoper-
ate.
Fuse holderis located behind the front. Replacement
fuses may
be purchased from the Parts Department or
contact your sales representative for part numbers.
FUSE
HOLDERS
Control Panel
• Indication LEOs -The touch pad has LEOs that correspond
to fan operation and to indicate unit status. The LEOs
next to theselections OFF, COOL, and HEAT indicatewhich
operational mode is active. The
LED located in the lower
left corner is astatus LED. This LED indicatesthe status of
the unit. See Diagnostic Maintenance Ii Status Report sec-
tion for further details.
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7 Button Touch Pad With Display
• Load shedding - An LS terminal has been added for load
shedding operations.
If at any time a switch is closed
between the
LS and IN terminals, the compressor and elec-
tric heater will lockout until the switch is opened.
• Transfer fan -Terminals TF(-) and TF(+)
on the lowvolt-
age terminal board allow for an external (transfer) fan
connection. A user-supplied relay is required and, de-
pending upon the
type used, an approved external trans-
former
kit may be required for installation.
NOTE: The PTAC Wire Harness Kit (PWHK01C) is required when
using either the transfer fan
or load shedding option.
•
Front mounting hole - A mounting hole location is pro-
vided
to give theowner theoption of securing the front to
the chassis. The mounting hole must be drilled at the
dimple indicatingthecorrect location below alouver. The
owner must supply one
1/2 inch long #8 sheetmetal screw
per unit.The screw must be removed beforethe
front can
be removed.
Front Mounting Screw accessed
through louvers.
Chassis Front
3

• Energy Management System Features
Temperature Setback -
This option can save energy dol-
lars
for unrented or unoccupied rooms by automatically
setting back the operational temperatures. This mode
of
operation is selected through the configuration routine
(see Configuration Settings section). If none of the keys
on the control pad have been pressed for an 18-hour pe-
riod. The unit will automatically go into a 3-stage setback
routine; after
30 minutes, a 1 degrees setback; after 3
hours, 3 degrees,
and at 8 hours, a 7-degree setback.
NOTE: Temperature setback does not work with a wired
remote thermostat.
Door Switch and Motion Sensor Low Voltage Terminals (DS1 ,
DS2, MS1, MS2) - The doorswitch and motion sensor oper-
ate
as a unit, the door switch terminals allows for wired
connection
of a door sensor to the control board. The
motion
sensor interprets any door movement as a signal
of occupancy. If the switch between DS1 and DS2 isclosed,
the door control
will interpretthe room door as closed. If
the switch between MS1 and MS2 terminals is opened (or
closed
if unit is configured for normallyopen) the control
will interpret the action as a signal of occupancy. If thirty
minutes pass without any door activity, Energy Manage-
ment Temperature setback activates.
Serial Port Interfaces -
Two serial ports located on the
control board provide
easy access for two-way communi-
cations tothe control board from
an optional RF antennae
can be attached for wireless communications.
AWARNING
HIGH VOLTAGE
DISCONNECT ALL POWER BEFORE SERVICING OR
INSTALLING THIS UNIT. MULTIPLE POWER SOURCES
BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY
DAMAGE, PERSONAL IN.IURY OR DEATH.
TRANSPORTATION DAMAGE
All units are securely packed in shipping containers tested
according
to International Safe Transit Association specifica-
tions. The carton must
be checked upon arrival for external
damage.
If damage is found, a written request for inspection
by the carrier's agent must be made immediately.
In the event of damage, the consignee must:
1. Make notation on delivery receipt of any visible damage to
shipment or container.
2. Notify carrier promptly and request an inspection.
3. In case of concealed damage, carrier should be notified as
soon as possible-preferably within 5 days.
4. File the claim with the following supporting documents
within the 6 month statute
of limitations.
a. Original Bill of Lading, certified copy, or indemnity
bond.
b. Original paid freight bill or indemnity in lieu thereof.
c. Original invoice
or certified copy thereof, showing
trade
and other discounts or reductions.
d.
Copy of the inspection report issued by carrier's
representative
at the time damage is reported to the
carrier.
The carrier is responsible for making prompt inspection
of
damage and for a thorough investigation of each claim. The
distributor
or manufacturer will not acceptclaims from dealers
for transportation damage.
UNIT ACCESSORIES
This unit is designed for through-the-wall installation in new or
existing buHdings. To complete theinstallation
of this PTAC, an
insulated wall sleeve and an outdoor grille (either the stamped
aluminum grille, the architectural grille or polymer grille) are
required.
The
chassis and the cabinet front are shipped in one carton.
Optional accessories to complete a particular installation are
the following:
OPTIONAL ACCESSORIES
Power Switch Kit Wire Harness Kit
Wall Sleeve Kit Circuit Breaker Kit
Key Lock Kit Architectural Grille Kit
Drain Kit Remote Escutcheon Kit
Filter Kit External Transformer Kit
Subbase Kit Water or Steam Valve Kit
Hard Wire Kit Condensate Disposal
Pump Kit
Main Duct Kit Remote Temperature
Sensor Kit
Power Vent Kit Wireless
RF Antenna
Leveling
Legs Kit Wireless RF Thermostat
Hydronic Heat Kit Wireless Motion
Sensor
Stamped Grille Kit Wireless Door Switch
Deflector Grille Kit Wired Motion
Sensor
Polymer Grille Kit Wired Door Switch
Extension Duct Kit Extra
Deep Sleeves
Wall Thermostat Kit
Fuse Holder Kit
NOTE: Consult sales literature for the appropriate voltage and
amperage selections, if applicable. For additional details and
illustrations of the accessories, refer to the Architect's and
4 Engineer's Manual.

INSTALLATION INSTRUCTIONS
To ensure that the unit operates safely and efficiently, it must
be installed, operated and maintainedaccording to theseinstal·
lation and operating instructions and all local codes and ordi·
nances or,
in their absence, with the latest edition of the
National Electric Code. The proper installation of this unit is
described in the following sections. Following the steps in the
order presented should ensure proper installation.
A WARNING
HIGH VOLTAGE
DISCONNECT ALL POWER BEFORE SERVICING.
MULTIPLE POWER SOURCES MAY
BE PRESENT. FAILURE
TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH.
Do NOT SERVICE THIS UNIT WITHOUT FIRST
ENSURING THAT:
THE ELECTRICAL ACCESSORIES ARE INSTALLED ONLY IN THE
PRE-DRILLED MOUNTING HOLES.
THE ELECTRICAL WIRING IS NOT INSTALLED AND DOES NOT HANG
BELOW THE PRE-DRILLED MOUNTING HOLE OR LIE IN THE UNIT
BASE PAN.
SLEEVE STIFFENER AND REAR CLOSURE PANEL
REMOVAL
Before the chassis can be installed in the wall sleeve, the sleeve
stiffener and the rear closure panel must
be removed.
1.
Remove the zigzag folded cardboard sleeve stiffener.
2.
Remove the rear closure panel by folding the four flaps.
3. Grasping the top and bottom flanges of the rear closure
panel pull
the entire panel out diagonally from one side.
DRAIN KIT INSTALLATION (OPTIONAL ACCESSORy)
During normal reverse cycle heating operation, condensate
water will drain out of
the rear of the wall sleeve. If this
water is objectionable, a drain kit should be installed. The
drain kit has provisions for draining
the water from either the
right or left side of the sleeve externally
or from the bottom
of the sleeve internally. The drain kit must
be installed
before
the outdoor grille is installed. Refer to the Installation
Instructions supplied with
the drain kit for a complete
description of
the installation procedure.
Wall Sleeve with Stiffener
Stiffener Removal
Rear Enclosure Panel Removal
A WARNING
HIGH VOLTAGE
DISCONNECT ALL POWER BEFORE SERVICING.
MULTIPLE POWER SOURCES MAY
BE PRESENT. FAILURE
TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH.
Do NOT SERVICE THIS UNrr WITHOUT ARST
SHUTTING
OFF POWER TO THE UNrr FROM THE CIRCUIT BREAKER
ANDloR REMOVING THE UNIT CORD SET PLUG FROM THE wALL
OUTLET.
SLEEVE INSTALLATION
In order for condensate water to drain properly inside the
unit, the sleeve must be installed properly:
•
Level from right to left.
• Aslight downward pitch from the indoor side to
the out-
door side as shown below.
Refer to the Installation Instructions supplied with the PTAC
wall sleeve for a complete description of the installation
procedure.
5

Outside
_______
Wall
Level
JI
-\
1/4 Bubble
Tilt To
Outside
Proper Sleeve Tilt
OUTDOOR GRILLE
An outside grille must be installed to direct air flow for proper
unit operation and also protecttheoutdoorcoil. The grillemust
be installed before installing the chassis. Refer to the Installa-
tion Instructions supplied
with the outdoor grille kit for a
complete description
of the installation procedure.
This model requires eithera Stamped Grille Kit (Model SGK--B),
a Polymer Grille Kit (Model PGK) or an Architectural Grille Kit
(Model AGK--B). When replacing an old chassis with an existing
grille or
using a specialized grille in a new installation, please
check with your
sales representative to determine if the new
chassis should be used with the non-standard specialized grille.
An improper outdoor grille can decrease cooling or heating
capacity, increaseenergy
usage and shorten compressor life and
possibly void the warranty.
FRONT REMOVAL
1. Grasp the cabinet front.
Cabinet Front Removal View 1
2. Pull the bottom of the cabinet front away from the chassis
until the retaining clips disengage. NOTE: If front is se-
cured with a screw, remove front mounting screw, then
follow front removal procedure.
Cabinet Front Removal View 2
Front Mounting Screw accessed
through louvers.
Front Mounting Screw
3. Lift the cabinet front off the chassis. Reverse this procedure
to reinstall the cabinet front.
CHASSIS INSTALLATION
1. Remove the cabinet front from the chassis as described in
Front
Removal.
2. Insert the chassis into the wall sleeve.
Wall Sleeve
Chassis Installation View 1
6

3. Slide the chassis into the wall sleeve until the chassis
flanges contact the front edge of the wall sleeve.
Screws Wall Sleeve
(3 on each
iC':~~-
~.--
Outside
Wall
Chassis Installation View 2
4. Secure the chassis to the wall sleeve using three screws on
each side
of the chassis to ensure a proper seal between
the
chassis and the wall sleeve. The screws are supplied
in a plastic bag attached to the power cord.
IMPORTANT
NOTES:
1. The unit is equipped with a rubber grommet mounted com-
pressor. These grommets are factory set and require no ad-
justment.
2.
If astandard subbase is used, be sure the right hand subbase
coverisremoved before
the chassis isinstalled in thesleeve.
3. On 230Y, 30A units installed with an existing subbase, use
the subbase cover extension
kit.
4. Check the indoor and outdoor grilles for obstructions to air
flow. The
unit must be located where curtains, furniture,
trees,
or other objects do not blockthe air flow to and from
the
unit. If airis obstructed and/or deflected back into the
unit, the air conditioner compressor may cycle on and off
rapidly. This could damage the compressor or possibly void
the warranty_
WIRING
AWARNING
HIGH VOLTAGE
DISCONNECT ALL POWER BEFORE SERVICING.
MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE
TO DO so MAY CAUSE PROPERTY DAMAGE, PERSONAL
INJURY
OR DEATH.
Do NOT SERVICE THIS UNIT WITHOUT FIRST SHUTIING OFF THE
POWER TO THE UNIT FROM THE CIRCUIT BREAKERAND/OR
REMOVING THE UNIT CORD SET PLUG
FROM THE WALL OUTLET.
ACAUTION
TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO
ELECTRICAL SHOCK, DO NOT USE AN EXTENSION CORD WITH THIS UNIT.
A CAUTION
To AVOID THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY OR FIRE,
USE ONLY COPPER CONDUCTORS.
ACAUTION
ToAVOID THE RISKOF PROPERTY DAMAGE, PERSONAL INJURYOR
FIRE,
00 NOTINSTALLWITH POWERCORD STRETCHEDORUNDERA
STRAIN AS THIS
MA YCREATE A LOOSE PLUG/RECEPTACLE
CONNECTION.
A CAUTION
To AVOID THE RISK OF PERSONAL INJURY, WIRING TO THE UNIT
MUST BE PROPERLY POLARIZED AND GROUNDED.
Cord connection to a wall socket is not permitted for 265-volt
units.
All 265-volt units must be hard wired using the hard wire
kit or make use of the plug-in receptacle in the standard
subbase.
2301208Vand 115V units are equipped
with LCDI or AFCI power
cordsand can open the
electrical circuit to the unit. In the event
the
unit does not operate, check the reset button located on or
near the head of the power cord as part of the normal trouble-
shooting procedure.
...---------A---------------.
.. WARNING
THIS AIR CONDITIONER IS NOT MEANT TO PROVIDE UNATTENDED COOUNG OR
UFE SUPPORT FOR PERSONS OR ANIMALS WHO ARE UNABLE TO REACT TO
THE FAILURE OF THIS PRODUCT.
THE FAILURE OF AN UNATTENDED AIR CONDmONER MAY RESULT IN EXTREME
HEAT IN THE CONDITIONED SPACE CAUSING OVERHEATING OR DEATH OF
PERSONS OR ANIMALS.
PRECAUTIONS MUST BE TAKEN TO WARN OFF OR GUARD AGAINST SUCH AN
OCCURRENCE.
PTAC WIRE HARNESS KIT (PWHK01C)
See PT AC Wire Harness Kit Installation Instructions for proper
wire orientation and location
for low voltage wiring.
HEATERLESS UNITS
If a heaterless unit is ordered, field provisions must be made for
addingsupplemental heat. Refer to the Installation Instructions
supplied
with the kit for a complete description of the installa-
tion procedures. All 2081230 volt heaterless units are shipped
with a 15 Amp power cord.
7

VOLTAGE MEASUREMENTS
Please refer to the Maintenance and Cleaning section for the
propercleaning procedure.
If this lightis still on after cleaning,
Once the unit is properlywired, measurethe unit supplyvoltage. please refer
to the Diagnostic 8: Status Report section for
Voltage must fall within the voltage utilization range given in
assistance.
Table
2.
Operating Voltage
Unit Voltage Voltage Utilization Range
Rating Minimum Maximum
230/208 197 253
265 238 292
115 103.5 126.5
Table 2 - Operating Voltage
OPERATING INSTRUCTIONS
USERS CONTROLS
A 7 button touch key pad, located behind the control door,
controls both temperature and operation mode.
The key pads
can be used alone or in combination.
THERMOSTAT SETTING
7 BUnON TOUCH PAD WITH DISPLAY
Pressing the COOL thermostatcontrol and theup or downarrows
will provide a cooler room temperature. Pressing the HEAT
thermostat control and the up or down arrow keys will provide
a warmer room temperature.
LCDI OR AFCI POWER CORD
230/208Vand 115Vunits are equipped with LCDI or AFCI power
cordsand
can open theelectrical circuit to theunit. In theevent
the unitdoes notoperate, check the reset button located
on or
near the head of the power cord as part of the normal trouble-
shooting procedure.
FAN SPEED
The fan speed touch key will deliver high, low or auto fan speed
to circulate room air.
NOTE: The AUTO selection will not be
available if a fan speed is selected without COOL or Heat
selection.
Fan Operation HIGH or LOW with HEAT or COOL mode selected
-
The selected fan speed shall run in the selected speed.
Fan Operation AUTO with HEAT or COOL mode selected -The fan
will run in low and high speed. The changes in fan speed are
automatic.
DIAGNOSTIC LIGHT
The green diagnostic light located in the lower left hand corner
of the touchpad and indicates operation warnings. This light
usually indicates that either the filter or coils need cleaning.
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Touch Pad With Display User Controls
Control Board User Inputs·
*NOTE: The PTAC Wire Harness Kit (PWHK01C) is required for
the auxiliary or remote thermostat options.
ADDITIONAL CONTROL INPUTS
The control inputs shown above provide additional unit control
and features. To
access these control inputs, the cabinet front
must be removed (see Front Removal).
MASTER SWITCH
The master switch disconnects power to all of the system
components.
When this switch is in the off position, the
compressor, fan motor, reversing valve,
and electric resistance
heater
will all be de-energized.
A WARNING
HIGH VOLTAGE
DISCONNECT ALL POWER BEFORE SERVICING.
MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE
TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH.
Do NOT SERVICE THIS UNIT WITHOUT FIRST UNPLUGGING THE UNIT
AT THE WALL OUTLET OR TURNING OFF THE POWER AT THE FUSE
BOX OR CIRCUIT BREAKER.
LINE VOLTAGE WILL BE PRESENT AT
THE CONTROL BOARD, TERMINALS L 1 AND L2, WHENEVER POWER
IS APPLIED TO THE UNIT REGARDLESS OF THE MASTER SWITCH
POSITION.
8

REMOTE CONTROL INPUTS
The C, R, GL, W2, YIW1, 6/0, and GH terminals provide control
inputs for a "manufacturer-approved" remote wall mounted
thermostat. The
"6" terminal can be configured to become "0"
if needed see ConfigurationSettings For remotecontrolthermo-
stat operation, refer
to the Remote Thermostat Operation
section.
FRONT DESK CONTROL (FD1, FD2, EH, IN)
The FD1
t
FD2, EH and IN terminals provide control inputs for a
front deskswitch. Shorting across the FD1 and FD2 terminals will
disable unit operation. The only control function which will
remain activewhen these terminaLs are shortedisfreeze protec-
tion.
Any switch which will producea short circuit across these
two terminals can be used as a front desk switch. The contact
resistance
of the Switch, when closed, must be less than 200
ohms for the front desk feature to operate properly. Table 3
shows the maximumwire length and corresponding gage size for
installation of a front desk switch. The following figure shows a
wiring schematic for connecting the
front desk switch to the
unit.
If the unit is configured for wired unrented setback energy
management
(see Configuration Settings section c2), EH and IN
terminals are used instead of FD1 and FD2. If EH and IN are
shorted, the unit
will go into setback temperatures for cooLing
and heating as configured in c3 and c4 (see Configuration
Settings). Unitoperation
will be disabled. "Fd" (see Diagnostic
Codes)
will appearon the dispLay. This allowstheroom toquickLy
recover
to a comfortable temperature when the room is occu-
pied.
Table 3 - Maximum Wire Length for
Front Desk Switch
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o
IAT
BLACK
FRONT
DESK
SWTCH
Front Desk Switch Wiring Schematic
No holes are permitted in chassis basepan or
wallsleeve when routing lowvoltage wire. Route the
low voltage wires through the indention on the front
of the basepan.
Low Voltage Wires Routing
VENT CONTROL
The vent controL allows outside air to be drawn into the
conditioned area. This outside
air can provide ventiLation when
the blower is operating, but
it will increase the heating or
cooling Load and operating costs.
To obtain
access to the vent control:
1.
Remove the cabinet front (see Front RemovaL).
2. Remove the shipping screw (if installed) from thevent door.
3. Remove the Label (if present) from over the vent control
Lever on the left side of the chassis. Remove the vent door
shipping
screw.
9

Vent Control Lever
Vent
Control
Lever
Vent
Control
4. Rotate the vent control lever to either open or close the
damper.
,:'
.:'
,:'
,- .......... ,'
" r:, ,'I
' ......... '1
........ I,
Vent Vent
Open Closed
Vent Door Lever Positions
Hydronic Heat Installations
To avoid the risk of freezing the steam or water coil during
prolonged shut down periods, the vent door must
be left closed
when the outdoor temperature might
fall below freezing.
AIR DISCHARGE GRILLE
The discharge grille can be adjusted to expel air at either a 15
0
or 40
0 angle.
15%
Discharge'
Air
Use thefollowing procedure to change theangle of thedischarge
air flow:
1. Remove the front cabinet (see Front Removal).
2. Position the front so that the backside is accessible.
Discharge Air Flow
3. Remove the four (4) screws which secure the discharge air
grille to the cabinet front.
Location of 4 Screws
Discharge Air Flow Grille Removal
4. Rotate the grille 180
0 clockwise.
5. Reinstall the screws securing the discharge air grille to the
cabinet front. Reinstall the cabinet front
on the unit.
REMOTE THERMOSTAT
To operate this unit with a "manufacturer-approved" remote
thermostat, configure the control
to be operated by the remote
thermostat. Enterconfiguration mode
C1 and then selectoption
Code L5 (see Configuration Settings in back of manual). When
intheremote mode, the unit will only respond to thethermostat
inputs (terminal strip positions
GL (or GH), W2, Y/W1, and B*
shown in "Control Board User Inputs"illustration). NOTE: Once
configuration C1 with option code L5 has been selected, the
controltouchpad
will no longeracceptinputsotherthan configu-
ration
and diagnostics modes. The room occupant mustoperate
the
unit at the remote mounted thermostat.
NOTE: In remote mode, the 3-minute compressor timedelay, the
random restart feature
and the freeze protection feature are all
active
(see Unit Features section).
THERMOSTAT LOCATION
This unit is designed to be operated with remote wall mounted
thermostats. For further information
on thermostats approved
for
use with this unit, contact your sales representative.
For best performance results, the thermostatshould
be located
approximately five
feet above the floor on a vibration free,
inside wall in
an area with good air circulation.
Discharge Grille Orientation Options
10

Do not install the thermostat where it may be affected by the
following:
•
Dead spots behind doors, in corners or under cabinets
• Hot or cold drafts from air ducts
• Radiant heat from the
sun, appliances, or fireplaces
• Concealed pipes
and chimneys
• Unheated (uncooled) areas behind the thermostat,
such
as an outside walls
Consult the instruction sheet packaged
with the thermostat for
further details on mounting and operation.
REMOTE THERMOSTAT OPERA TlON
Approved thermostatsvaryslightly in construction and, with few
exceptions, are operated similarly. The following operational
descriptionpertains
to approved nonprogrammablethermostats
that energize G in Heat and Cool mode.
HEAT/OFF/COOL Switch
•
OFF -cooling and heating functions are defeated.
•
HEAT -the selected room temperature is maintained by
cycling either
in the heat pump mode or electric strip
heat. A
PTH unit isswitched from the heat pump mode to
electric strip heat when the coil temperature is 20·F or
when theheat pumpcannot keep up
with theheating load
and a two stage thermostat is used.
•
COOL -the selected room temperature is maintained by
cycling the
air conditioner.
Table 4 summarizes the thermostat inputcombinations and the
respective
unit functions. The following wiring schematic illus-
trationsshow wiring schematics
for heat pumpand straightcool
units
with electric resistance heat, respectively.
lklit Function
Heat F\Jrrp
Thermostat
Input
Electric Heat
Thermostat
Input
RTermnal to:
RTermnal to:
OFF NONE NONE
HEAT I
Stage 1
I
Stage 2
GL*, Y1W1, B**,O
GL*. W2
GL* YIW1, B**, or GL*, W2, 0
nfa
OOOL
GL*. Y1W1. B-, 0
GL*, YIW1
*or GH depending on speed required
""If configured, Band 0 can be used interchangeably.
Table 4 - Remote Control Inputs
NOTE: The PT AC Wire Harness Kit (PWHK01 C) is required for
remote thermostat options.
ADDITIONAL NOTES:
1. For heat pump operation, a room thermostat with a B(heat-
ing change over) terminal or
an 0 terminal (cooling change
over)is required. This
wiLL mean that some "autochangeover"
thermostats cannot be used,
as many of them eitherdo not
have a Bterminal, or else energize the Bterminal continu-
ously when
in the "auto" position.
2. Additional wiringshould be run for futurechangeover to Heat
Pump or thermostat options.
3. Run 6 to 8 wires during initial installation. Tape or cap off
any unused wires.
NOTE: Using a thermostat with an 0 terminal will require that
the 7 button with display control be configured (see Configura-
tion Settings).
,I AUXIUARY 1 REMOTE THERMOSTAT 1
DS1 052 MS1 MS2 EH IN LS FDl FD2 TF- TF+ C R GL W2 YNl1 B GH
Control Board
Connections a a
;:0 q ~ ~ -< ~ 0 ~
Thermostat
Connections
Wiring Schematic for Straight Cool Unit
*NOTE: For high speed fan operation, connect "G" to "GH".
AlIXIUARY
REMOTETHERMOSTAT
DS1 DS2 MSl MS2 EH IN LS FDl FD2 TF - TF+ C R
GL W2 YN/1 B GH
'I
I
Wiring Schematic for Remote Heat Pump
*NOTE: For high speed fan operation, connect "G" to uGH".
Control Board
Connections
~ ~ -< ~
a
~
Thermostat
Connections
NOTE: If configured, Band 0 input terminals can be used interchangeably.
11

Table 5 shows the maximum wire length and corresponding gage
size for installation
of a remote thermostat.
Table 5 - Maximum Wire Length for Remote
Control Connection
A WARNING )I
HIGH VOLTAGE
DISCONNECT ALL POWER BEFORE CLEANING THIS UNIT. {;
MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE
TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH.
MAINTENANCE AND CLEANING
A WARNING
HIGH VOLTAGE
To AVOID PROPERTY DAMAGE, PERSONAL INJURY OR
DEATH DUE TO ELECTRICAL SHOCK, CLEAN AIR FILTERS
AND COILS REGULARLY. CLOGGED OR SEVERELY
RESTRICTED FILTERS OR COILS REDUCE AIRFLOW, WHICH CAN
CAUSE DRASTIC EFFICIENCY LOSS AS
WELL AS SEVERE
COMPONENT DAMAGE TO COMPRESSORS, ELECTRIC HEATER OR
FAN MOTOR. IN EXTREME CASES, CLOGGED FILTERS AND/OR COILS
MAY CREATE A FIRE HAZARD AND WILL VOID THE WARRANTY
AWARNING
SOME LOCAL CONDITIONS AND ENVIRONMENTS CAN CAUSE FUNGI AND OTHER
MATERIAL TO GROW INSIDE THE
PTAC UNIT. THIS MATERIAL WHEN DRIED,
AS WELL
AS OTHER FOREIGN MATERIAL, SIMILAR TO DRYER LINT IN YOUR
CLOTHES DRYER, ARE FIRE HAZARDS.
BE SURE TO THOROUGHLY CHECK AND
CLEAN THE UNIT'S COILS, BLOWER WHEEL AND BASEPAN PER THE
INSTRUCTIONS CONTAINED IN THIS MANUAL.
MONTHLY MAINTENANCE AND CLEANING
Intake Air Filters
To properly maintain the operational performance of your PTAC
unit, it is extremely important that the inlet air filters be
cleaned once per month or more often if operated in dusty or
dirty locations or conditions. The intake air filters are con-
structed
of durable polypropylene, The "air intake" air filters
can be easily inserted into the cabinet front using the cabinet
filter guides. Before cleaning the intake filter, turn the unit off
by setting the mode switch to the OFF position. Filter should be
cleaned as required.
The following procedure is used to remove the intakefilter:
1. Grasp each filter by its molded handle, located on the front
edge of the front, below the discharge grill.
2. Pull the filter straight up and remove.
3. Clean filter with vacuum or with running water.
Reverse this procedure to reinstall the filter.
Filter is removed by grasping
the filter's top and gently
pulling up
..
..
I I
Front removal
is not necessary
to remove
the filter
Intake Filter Removal
Vent Screen
Beforecleaning the ventscreen, disconnectpower to theunit by
unplugging the power cord at the wall outlet or subbase, or
disconnect power
at the fuse box or circuit breaker. If unit is
operated
with vent doorclosed, the vent screen does not need
to be cleaned.
1. Remove the cabinet front as described in Front Removal.
2. Remove the six screws securing the chassis tothe wall sleeve.
3. Slide the chassis out of the wall sleeve far enough so that
the vent screen
is accessible.
4. Clean the vent screen, slide the chassis back into the wall
sleeve, secure
it in place with six screws and reinstall the
front cabinet.
12

Vent - (Left Side Unit)
Cabinet Front
The cabinet front and discharge air grille can be cleaned with a
waterdampened cloth. Under nocircumstances should hydro-
carbon-basedcleaners (e.
g. acetone, benzene, naphthagaso-
line, etc.) or ammonia based cleaners be used to clean the
front or air grilles. Use care when cleaning the control area.
YEARLY MAINTENANCE AND CLEANING
NOTE: Use a mild biodegradable detergent such as Simple
Green
1M
when cleaning the unit. Special care must be taken to
protecttheunit'scontrolboard and otherelectricalcomponents
fromgetting
any water on themwhilecleaning. The use of harsh
or caustic cleaning agents or materials such as bleach or coil
cleaners
that are not designed for PT AC products will cause
damageordeterioration of thealuminumfinorcoil materialand
is
not recommended. Care must be taken not to bend the
aluminum fin stock.
Routine Scheduled Maintenance
To achieve continuing top performance and high efficiency,
establish a "once a year" cleaning/inspection schedule for the
unit. Take the
unit out of the sleeve and thoroughly clean and
rinse. Be sure to include in the yearly cleaning the evaporator
COils, and condenser coils, basepan, and drain passages. Sched-
uled maintenance can be accomplished by eitherqualified local
maintenance staff or by
an authorized servicer. They must
follow the instructions described in this manual.
Adverse Operating Conditions Maintenance
Units operating in dusty or corrosive locations; i.e. dusty con-
struction site
or sea coast, must be cleaned more often. A
minimum
of four (4) times a year will maintain proper opera-
tional conditions
and protect unit components.
Wall Sleeve
Clean the wall sleeve while cleaning the unit. The caulking
around the sleeve should be checked to make sure that any
potential air
and wateropenings around the sleeve are properly
sealed. Thewallsleeve's levelshould also
be rechecked. Proper
leveling for most installations are a
1,4 bubble tilt to theoutside
and level from right to left. Contact your sales person for
detailed maintenance or cleaning instructions.
Basepan and Condenser Coil
ACAlITION
Do NOT USE COMMERCIAL GRADE COil CLEANERS. SoME OF THESE
CLEANERS MAY CONTAIN ETHYlENE OIAMINE TETRACETlC AciD (EOTA)
WHICH CAN SHORTEN THE LIFE OF THE CONDENSER COIL
Before cleaning the basepan and condenser coil, turn OFF unit
mode switch and disconnect power to the unit. To disconnect
power, either unplug the power cord
at the wall outlet or
subbase, ordisconnect power
at the fuse boxor circuit breaker.
1. Create a water-tight seal by tightly covering the entire
control panel
area and fan motor with plastic. Creating
this seal prevents water from entering the control area or
the fan motor
and damaging the unit.
2.
Spray condenser coil and basepan down with water. Next
spray a mild biodegradable detergent
such as Simple
Green
1M onto the condenser coil
and basepan. Let set for
five (5) minutes.
3. Rinse condenser coil and basepan with water again.
NOTE: Ensure water pressure is no higher than that of an
ordinary garden hose and the water temperature no higher
than
120°F.
4. Tilt the non-compressor side of the unit up no higher than
45 degrees and allow water to drain out the other side of
the unit.
5. Remove excess water left in the basepan by wiping the
basepan with a drycloth.
6.
Remove the water-tight seal from the motor and control
panel area.
7. Reinstall unit back into waLL sleeve.
8. Allow unit to dry for 24 hours before reapplying power.
When power is reapplied test unit for proper operation.
13

9. Place a non-acidic algaecide in the basepan to inhibit bac-
teria growth. Ensure the algaecide is compatible with wet
coil operation
and is not corrosive to the coil.
A CAUTION
HIGH PRESSURE AND HIGH TEMPERATURE CLEANING IS NOT RECOMMENDED.
DOING SO COULD DAMAGE THE ALUMINUM FIN STOCK AND ELECTRICAL
COMPONENTS.
Clearance Check
Clearances around the unitshould also be checked to make sure
that the intake
air and discharge air paths have not become
blocked
or restricted. A minimum of eight inches clearance is
needed from unit to furniture, beds, or otherobjects for proper
operation. Restricted discharge
or intake air will reduce the
unit's operational performance.
In severe airflow restrictions
damage can occur to unit components such as the compressor,
electric heater or fan motor.
OBTAINING SERVICE
In the event this unit requires repair or servicing beyond whatis
covered
in this manual, contact an authorized service organiza-
tion.
To obtain
an authorized servicer, contact your sales representa-
tive or agency.
NORMAL OPERATING
SOUNDS AND CONDITIONS
~ Water trickling sounds
Water is picked up and distributed over the coil. This
improves the efficiency
and helps with water removal.
~l Water dripping
Water will collect in the base pan during high humidity days.
This can cause overflow and dripfrom the outside
of the unit.
~ Air sounds
The fan cycle switch sets the operational mode of the fan in
the ON position. The fan will run continuously whenever
power
is applied in this mode. In the AUTO position, the fan
will cycle on and offwith the compressor or electric heater.
~ Starting delay
You may notice a few minutes delay in the starting if you
try to restart the unit too soon after turning it off or if you
adjust the thermostat right after the compressor has shut
off. This is due to a built in delay to protect the compres-
sor.
CONFIGURATION SEn-INGS
7 BUTTON TOUCH PAD WITH DISPLAY
The control can be configured to operate a wide range of
options. The options listed below with the • are the factory
defaultsettings.
If these are acceptable, then the unit does not
require any additional configuration
and is fully operable. To
configure the unit, first select the configuration feature
code setting
and then an option code to change from the
factory default setting.
To enter configuration feature mode:
8
1. Press and hold the up and down 'V' arrow keys at the
same time and press the OFF ij IJI!i/F II key twice within a
two (2) second time frame. The display will indicate --.,
and then release the key and press the ~ H/E;j,li' 11 key one
time. The display will then alternate between C1 and O.
To select a different configuration feature code, press the
HEAT key until the desired configuration comes
up. To scroll to a previously viewed configuration codes
press the COOL
key.
Once you have scrolled to the correct feature, then to se-
lect the option code for your desired configuration, press
8
either the up or down key to scroll through the op-
tions of the selected feature code.
To exit configuration mode:
1. Press the OFF key. Configuration feature mode
will also exit if no keys are pressed for a period of two
(2) minutes.
14

CONFIGURATION SETTINGS CHART
Configuration Code
Description
Option Code
Description
C1
Interface
0'" Chassis Membrane'"
rE
Wireless Remote
L5
Wired Thermostat
C2 Fan Operation bP Button present
bA*
7-Button, reverts to Cyclic
A Always run
fan (even in Off) --,
be
7-Button, revets to Continuous
C3 Reverse Cycle Operation C Cooler Only
I-r
Heat Pump*
0 Sevice No Operation
"Eo"
C4 Room 1.0. Digit 1 &2 00* -
99
00* - 99
C5 Room 1.0. Digit 3 &4 00* -
99
00* - 99
C6
Wired Occupancy
O·
Off*
1 On
18
18 Hour Automatic Entry
C8 Temp. Limiting Cool 60· -n 60* -n
C9 Temp. Limiting Heat 68 -
90,80*
68 -90, 80*
Cd
English I Metric Temp F* Fahrenheit Scale*
C Celsius Scale
d6
Sensorless Un-Occ. Time 1 - 32, 18* 1 - 32, 18*
d7 1st Un-Occ. Set Back Temp.
1-16,2*
1 - 16, 2*
d8 1 st Un-Occ. Set Back Time .1, .5*, 1 - 24 .1 ,.5 ,1 -24, .5*
d9 2nd Un-Occ. Set Back Temp. 1 - 16, 3· 1 - 16, 3*
dA 2nd Un-Occ. Set Back
Time
.1,.5,1*-24
(d8) • 24, 1*
db
3rd Un-Occ. Set BackTemp.
1-16,6· 1 - 16, 6·
dC
3rd Un-Occ. Set Back Time
.1, .5, 1 24,3'
(dA) - 24,3·
dF Jace Group Code
00" - 99
00" - 99
r4 Room Prefix 00· - 99 00* - 99
r5 Room Suffix 00· - 99
00· - 99
. .
See manufacturer for addItIOnal configuratIon optIOns.
15

DIAGNOSTIC MAINTENANCE
& STATUS REPORT
The Diagnostic Maintenance ft Status Report provides detailed
information on
PTAC control operation and operational status
including present modes, failures, airflow restrictionwarnings,
operating temperatures, and past failures. The lower right
hand dot on the
center display flashes in this mode. In some
cases
the green LED located in the lower left hand cornerof the
touchpad below the OFF key will also be lit. This Green LED
"Status Light" only illuminatesifthereisan statuscode that has
beenactivatedand should bereviewed.
In mostcases, this light
indicates
that the indoor room filter is dirty should be cleaned
orreplaced.
NOTE: Dirty filters cause the unit toconsume more
energy than normally needed
to condition a room. Once the
filter has been cleaned or replaced, the
LED should go out. If
the LED is still illuminated after the filter has been cleaned,
activate the Diagnostic and Status mode
to view any active
codes. The unit may need additional cleaning or maintenance
of the evaporatororcondensercoils. Please perform this
step
before calling a servicer. Aservicer should be called only if
cleaning
the filter or coils does not clear the status code or
the code indicates that servicer should be called.
DIAGNOSTIC STATUS REPORT MODE.
To enter Diagnostic Status Report mode, press and hold the
~
up and down '\]arrows and, while holding, quickly press
the COOL key twice.
ACTIVE FAILURES.
• If there are no active failures or lockouts, the display
will show a double dash, "- -".
If there is a code listed,
see
the unit "Diagnostic Codes" chart for a list of defi-
nitions.
OPERATING TEMPERATURES.
• If not in Diagnostic Status Report Mode, enteras instructed
above and press
the Fan Speed [ .:. ~ key.
• If already in Status Report mode, press the
Fan Speed key. The display will show the tem-
peratureof the desired
set point, SP; thetemperature at
thewireless thermostat, rL; the indoor ambient tempera-
ture behind the filter,
IA; the indoor coil temperature,
IC; theindoor discharge air temperature, Id; theoutdoor
coil temperature,
OC; the outdoorambient temperature,
OA; and the spare probe temperature, IH. If any of the
probes
are not populated thedisplay will show the corre-
sponding failure code.
PAST FAILURE LOG
• If not in Diagnostic Status Report Mode, enteras instructed
above and press the
Fan Speed key twice.
•
If already In Diagnostic Status Report mode, press the
Fan Speed [ .::. ] key. While the display is showing oper-
ating temperatures, the last
10 failure codes active or
past can be requested
by pressing the Fan Speed II .::. ~
key again. The codes are displayed last entry first fol-
lowed subsequently
by each preceding code.
Note
that modes F1 and Fd are also displayed in the
normal control operation (see "Diagnostic Codes"
chart).
To exit Diagnostic Status Report mode, press the OFF ~
key.
16

DIAGNOSTIC CODES
CODE
STATUS
DISPLAY
ERROR
SUGGESTED ACTION
UGHT
Freeze Protection Engaged, The room temperature
No Action required, This setting willdisengage when the
FP
measured bythe wireless remote thermostat or indoorambient Y N
room temperature rises above 43'F,
thermistoractive sensorfalls
below 40'F,
Fd FrontDesk swlch is closed. All outputs are swlched off, Y Open frontdeskswitch to allow occupant unit operation,
Eo
Un-Configured Service Board -Y Y EnterConfiguration
Menu and set"C3"to "c"
All operation held awaling configuration forcoolers with electric heat or
"H" for heatpumps.
EH
Emeregency Hydronic Engaged, The EHH switch isclosed. Y N
Open frontemergencyhydroni: switch to allow
Compressor is switched off, unitoperation,
LS
load SheddingEngaged. The lS switch is closed, Y N Open bad shedding switch
Com pressor and Electric heat is switched off.
to allow occupant unitoperation.
On
Control isconfigured to respond to awired thermostat Y N No action Ifa wired thermostat is
being used,
Otherwise, see ConfigurationSettings,
IndoorAmbient Thermistorreeds outside the
range -20"F to 200°F & the wirelessthermostat is not
F1
communi:ating to the Lrlit control or Y Y Replace black IndoorAmbient Thermistor or
Wireless Remote Thermostat,
IndoorAmbient Thermistor (IAT)
wlhout awireless remote
thermostatreads outsilethe range
-zooF to ZOO°F,
F2 Wireless Rem ote Thermostatfailure N N Replace WirelessThermostat.
F3
Indoor Am bient Thermistorreeds Y N Replace black Indoor Ambient Thermistor.
outsilethe range -20"F to 200°F
F4
Indoor Col Thermistoreither above N Y Replace
Red Indoor Coil Thermistor .
or below operating tolerances,
F5
Wireless Thermostat failure, N Y Attempt to rebind Wireless Thermostat
or Replace WirelessThermostat
F6
IndoorDischarge Thermistoreitherabove N Y Replace Yellow Indoor
or below operating tolerances. Discharge Thermistor,
Fb
Low Remote BatteryWarning. N Y Replace Batteries in Wireless Devices,
H1
High Voitage Protection engaged, N Check forincoming power at correct voltage.
Powersupply voltage
is to high.
br
Brown Out Protection engaged. N N Check forIncoming power
at correct voltage.
Powerwas lost or voltage
is low.
L6 Discharge AirToo Hot.
N Y Clean Filter or Remove Air Blockage,
LC Outdoor Coil Thermistor temperature high. N Y Clean Condenser Coils, Check
Fan for
faull Code will reset aftercleaning,
C2
IndoorAirRecirculation, Large dela between thermostat and
N Y
Clean FilterorRemove AirBlockage orClose
return, Vent Door
or Improve indoorto outdoorseal.
C5
Outdoor Coil temperature too high foroutdoorambient N Y Check for Bbcked Outdoor Air or
Clean Coil.
temperature.
Clean filer. Check for fan and blower operatkm.
C3
Indoor Col isfreezing up, N Y Check forRefrigerant loss
or Restricted capiDary tube,
Clean filter, Check for fan
and blower operation.
C4
Indoor con froze up, N Y Check for Refrigerant loss
or Restricted capillarytube,
C6
Poor UnitPerformance. N Y Check
for bbwermotor. compressor,
or electri: heat operation.
17

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19

"Am ... II' is a registered trademark of May tag Corporation or its related companies and is used under
license to Goodman Company, loP., Houston, TX. AU rights reserved.
5151 San Felipe, Suite 500 • Houston, TX77056 • www.amana-ptac.com
20