Amazone GreenDrill 200-E User manual

Catch crop seed drill
MG4167
BAH0054-4 02.13
Please read this operating
manual before first
commissioning.
Keep it in a safe place for
future use.

2GreenDrill BAH0054-4 02.13

Identification data
GreenDrill BAH0054-4 02.13 3
Manufacturer's address
AMAZONEN-WERKE Postfach 51
H. DREYER GmbH & Co. KG D-49202 Hasbergen
Tel.: [phone]
Fax.: [phone]
E-mail: amazon[email protected]
Spare part orders
Spare parts lists are freely accessible in the spare parts portal at www.amazone.de.
Please send orders to your AMAZONE specialist retailer.
Formalities of the operating manual
Type:---------------------------------- GreenDrill
Document number:---------------- MG4167
Compilation date: ------------------ 02.13
Copyright AMAZONEN-WERKE H. DREYER GmbH & Co. KG, 2013
All rights reserved.
Reprinting, even of sections, only possible with the approval of AMAZONEN-WERKE H. DREYER
GmbH & Co. KG.

Table of Contents
4GreenDrill BAH0054-4 02.13
1 General Safety Instructions........................................................................ 6
1.1 Obligations and liability........................................................................................................6
1.2 Representation of safety symbols........................................................................................8
1.3 Organisational measures.....................................................................................................9
1.4 Safety and protection equipment .........................................................................................9
1.5 Informal safety measures ....................................................................................................9
1.6 Training of personnel.........................................................................................................10
1.7 Safety measures for normal operation...............................................................................11
1.8 Dangers from residual energy ...........................................................................................11
1.9 Maintenance and repair work, fault elimination ..................................................................11
1.10 Structural changes ............................................................................................................12
1.10.1 Spare and wear parts and auxiliary materials ....................................................................12
1.11 Cleaning and disposal.......................................................................................................12
1.12 Operator workstation.........................................................................................................12
1.13 Warning symbols and other signs on the machine.............................................................13
1.13.1 Positioning of warning symbols and other labels................................................................15
1.14 Safety information for the operator ....................................................................................16
1.14.1 General safety and accident prevention information...........................................................16
1.14.2 Electrical system...............................................................................................................17
1.14.3 Operation of the seed drill .................................................................................................17
1.14.4 Cleaning, maintenance and repairs ...................................................................................18
2 Product description .................................................................................. 19
2.1 Intended use .....................................................................................................................20
2.2 Technical specifications ....................................................................................................20
2.3 Rating plate and CE mark .................................................................................................21
3 Structure and function.............................................................................. 22
3.1 Metering............................................................................................................................23
4 Mechanical adjustments........................................................................... 26
4.1 Removing/installing the sowing shaft.................................................................................26
4.2 Scraper.............................................................................................................................27
4.3 Agitator shaft.....................................................................................................................28
4.4 Preparing the machine for a calibration test or for emptying the hopper ............................29
5 Use of the machine ................................................................................... 30
5.1 Filling the hopper ..............................................................................................................31
6 GreenDrill 3.2 on-board computer ........................................................... 32
6.1 Scope of delivery ..............................................................................................................32
6.2 Housing components.........................................................................................................32
6.3 Control elements...............................................................................................................33
6.4 Commissioning .................................................................................................................34
6.5 Determining the sowing shaft speed for the first calibration test .........................................34
6.6 Calibration test..................................................................................................................35
6.7 Field use - starting work ....................................................................................................36
6.8 Turning at end of the field..................................................................................................37
6.9 When the work is completed..............................................................................................37
6.10 Emptying the hopper .........................................................................................................37
6.11 On-board computer - installation and connections .............................................................38
6.11.1 On-board computer - installation in the tractor cab.............................................................38
6.11.2 On-board computer - electrical connections.......................................................................38

Table of Contents
GreenDrill BAH0054-4 02.13 5
6.11.2.1 Power supply from the 3-pin tractor standard socket..........................................................38
6.11.2.2 Cable set for the battery connection ..................................................................................38
6.12 Faults................................................................................................................................39
7 GreenDrill 5.2 on-board computer............................................................40
7.1 Scope of delivery...............................................................................................................40
7.2 Housing components.........................................................................................................40
7.3 Control elements...............................................................................................................41
7.4 Display..............................................................................................................................42
7.4.1 Main menu display ............................................................................................................42
7.4.2 Submenu display...............................................................................................................43
7.5 Commissioning..................................................................................................................44
7.5.1 Start display ......................................................................................................................44
7.5.2 Calibration test ..................................................................................................................44
7.5.2.1 Calibration test without sowing table..................................................................................45
7.5.3 Area calculation.................................................................................................................47
7.5.4 Calibrating the working speed............................................................................................48
7.5.4.1 Calibration (working speed) by travelling a test track..........................................................48
7.5.4.2 Calibration (working speed) by comparing the speedometer ..............................................49
7.5.4.3 Enter the calibration value manually ..................................................................................49
7.5.4.4 Calibration reset................................................................................................................49
7.5.5 Emptying the hopper .........................................................................................................50
7.5.6 Working hour meter...........................................................................................................50
7.5.7 Set the language...............................................................................................................50
7.6 Messages .........................................................................................................................51
7.6.1 Control messages .............................................................................................................51
7.6.2 Fault messages.................................................................................................................52
7.7 On-board computer - installation and connections .............................................................54
7.7.1 On-board computer - installation in the tractor cab.............................................................54
7.7.2 On-board computer - Power supply ...................................................................................54
7.7.2.1 Power supply from the 3-pin tractor standard socket..........................................................54
7.7.2.2 Cable set with 3-pin standard socket for the battery connection .........................................55
7.7.3 Connection to the 12-pin signal plug of the on-board computer..........................................55
7.7.3.1 7-pin tractor signal socket..................................................................................................56
7.7.3.2 Working position sensor connection ..................................................................................56
7.7.3.3 Radar sensor and working position sensor connections.....................................................57
7.8 Programming (Customer service) ......................................................................................58
7.8.1 Blower fan.........................................................................................................................58
7.8.2 Ground wheel....................................................................................................................58
7.8.3 Wheel sensor ....................................................................................................................59
7.8.4 ISO 11786 Signal..............................................................................................................59
7.8.5 Radar................................................................................................................................60
7.8.6 Lifting gear sensor.............................................................................................................60
7.8.7 Warning buzzer.................................................................................................................60
7.8.8 Sowing shaft drive motor...................................................................................................61
7.8.9 Pressure sensor ................................................................................................................61
8 Cleaning, maintenance and repairs..........................................................62
8.1 Initial operation..................................................................................................................62
8.2 Cleaning............................................................................................................................63
9 Sowing tables.............................................................................................64

General Safety Instructions
6GreenDrill BAH0054-4 02.13
1 General Safety Instructions
This section contains supplementary information on the safety advice in the operating manual to
ensure safe operation of the machine.
1.1 Obligations and liability
Comply with the instructions in the operating manual
Knowledge of the basic safety information and safety regulations is a basic requirement for safe
handling and fault-free operation of the machine.
Obligations of the operator
The operator is obliged only to let those people work with/on the machine who
Are aware of the basic workplace safety information and accident prevention regulations.
Have been trained in working with/on the machine.
Have read and understood this operating manual.
The operator is obliged
To keep all the warning symbols on the machine in a legible state.
To replace damaged warning signs.
If you still have queries, please contact the manufacturer.
Obligations of the user
Before starting work, anyone charged with working with/on the machine is obliged
To comply with the basic workplace safety instructions and accident prevention regulations.
To read and understand the section "General safety information" in this operating manual.
To read the section "Warning symbols and other labels on the machine" in this operating manual
and to follow the safety instructions represented by the warning symbols when operating the ma-
chine.
To get to know the machine.
To read the sections of this operating manual, important for carrying out your work.
If the user discovers that a function is not working properly, then they must eliminate this fault imme-
diately. If this is not the task of the user or if the user does not possess the appropriate technical
knowledge, then they should report this fault to their superior (operator).

General Safety Instructions
GreenDrill BAH0054-4 02.13 7
Risks in handling the machine
The machine has been constructed using the latest technology and the recognised rules of safety.
However, there may be risks and restrictions occurring when operating the machine
For the health and safety of the user or third persons,
For the machine,
For other property.
Only use the machine
For the purpose for which it was intended.
In a perfect state of repair.
Eliminate any faults immediately which could impair safety.
Warranty and Liability
Our "General conditions of sales and business" are always applicable. These shall be available to the
operator, at the latest upon completion of the contract. Warranty and liability claims for damage to
persons or property will be excluded if they can be attributed to one or more of the following causes:
Improper use of the machine.
Improper installation, commissioning, operation and maintenance of the machine.
Operation of the machine with defective safety equipment or improperly attached or non-
functioning safety equipment.
Non-compliance with the instructions in the operating manual regarding commissioning, opera-
tion and maintenance.
Independently-executed construction changes to the machine.
Insufficient monitoring of machine parts that are subject to wear.
Improperly executed repairs.
Disasters through the impact of foreign objects and Acts of God.

General Safety Instructions
8GreenDrill BAH0054-4 02.13
1.2 Representation of safety symbols
Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The
signal word (DANGER, WARNING, CAUTION) describes the gravity of the risk and has the following
significance:
DANGER
Indicates an immediate high risk which will result in death or
serious physical injury (loss of body parts or long term damage)
if not avoided.
If the instructions are not followed, then this will result in imme-
diate death or serious physical injury.
WARNING
Indicates a medium risk, which could result in death or (serious)
physical injury if not avoided.
If the instructions are not followed, then this may result in death
or serious physical injury.
CAUTION
Indicates a low risk which could incur minor or medium level
physical injury or damage to property if not avoided.
IMPORTANT
Indicates an obligation to special behaviour or an activity re-
quired for proper machine handling.
Non-compliance with these instructions can cause faults on the
machine or in the environment.
NOTE
Indicates handling tips and particularly useful information.
These instructions will help you to use all the functions of your
machine to the optimum.

General Safety Instructions
GreenDrill BAH0054-4 02.13 9
1.3 Organisational measures
The operator must provide the necessary personal protective equipment, such as:
Safety glasses
Protective shoes
Protective suit
Skin protection agents etc.
The operating manual
Must always be kept at the place at which the machine is oper-
ated.
Must always be easily accessible for the user and maintenance
personnel.
Check all the available safety equipment regularly.
1.4 Safety and protection equipment
Before each commissioning of the machine, all the safety and protection equipment must be properly
attached and fully functional. Check all the safety and protection equipment regularly.
Faulty safety equipment
Faulty or disassembled safety and protection equipment can lead to dangerous situations.
1.5 Informal safety measures
As well as all the safety information in this operating manual, comply with the general, national regula-
tions pertaining to accident prevention and environmental protection.
Comply with the statutory road traffic regulations when travelling on public roads and routes.

General Safety Instructions
10 GreenDrill BAH0054-4 02.13
1.6 Training of personnel
Only those people who have been trained and instructed may work
with/on the machine. The operator must clearly specify the responsi-
bilities of the people charged with operation, maintenance and repair
work.
People being trained may only work with/on the machine under the
supervision of an experienced person.
People
Activity
Person specially
trained for the
activity 1) Trained person 2)
Persons with
specialist
training (specialist
workshop) 3)
Loading/Transport X X X
Commissioning X
Set-up, adjustment X
Operation X
Maintenance X
Troubleshooting and fault elimina-
tion
XX
Disposal X
Key: X..permitted ..not permitted
1) A person who can assume a specific task and who can carry out this task for an appropriately
qualified company.
2) A person shall be considered as having been instructed if they have been instructed in the tasks
they have to carry out and in the possible risks in the case of improper behaviour, and have also
been informed about the necessary safety equipment and safety measures.
3) People with specialist technical training shall be considered as a specialist. Due to their specialist
training and their knowledge of the appropriate regulations, they can evaluate the work that has
been assigned to them and detect possible dangers.
Comment:
A qualification equivalent to specialist training can be obtained through long term activity in the
appropriate field of work.
Only a specialist workshop may carry out maintenance and repair
work on the machine, if such work is additionally marked "Specialist
workshop". The personnel of a specialist workshop shall possess the
appropriate knowledge and suitable aids (tools, lifting and support
equipment) for carrying out the maintenance and repair work on the
machine in a way which is both appropriate and safe.