Amazone KG 4002-2 Quick guide

Translation of the original operating instructions
Rotary cultivator
KG 4002-2
KG 5002-2
KG 6002-2
SmartLearning
www.amazone.de

Please enter the identication data of the implement. The identication data can be found on
the rating plate.

TABLE OF CONTENTS
1 About this operating manual 1
1.1 Copyright 1
1.2 Diagrams 1
1.2.1 Warnings and signal words 1
1.2.2 Further instructions 2
1.2.3 Instructions 2
1.2.4 Lists 4
1.2.5 Item numbers in figures 4
1.2.6 Direction information 4
1.3 Other applicable documents 4
1.4 Digital operating manual 4
1.5 Your opinion is important 4
2 Safety and responsibility 5
2.1 Basic safety instructions 5
2.1.1 Safe operating organisation 5
2.1.2 Knowing and preventing dangers 9
2.1.3 Safe operation and handling of the
machine 11
2.1.4 Safe maintenance and modification 13
2.2 Safety routines 17
3Intended use 19
4 Product description 20
4.1 Implement overview 20
4.2 Function of the implement 21
4.3 Special equipment 22
4.4 Protective equipment 23
4.4.1 Universal joint shaft guard 23
4.4.2 Tool protection 23
4.4.3 Frame transport lock 24
4.4.4 Roller transport lock 24
4.5 Warning symbols 25
4.5.1 Positions of the warning symbols 25
4.5.2 Layout of the warning symbols 26
4.5.3 Description of the warning symbols 27
4.6 Threaded cartridge 32
4.7 3-point mounting frame 32
4.8 Rating plate on the implement 33
4.9 Universal operating tool 33
4.10 Universal joint shaft locking
mechanism 34
4.11 Lighting and identification for
road travel 34
4.11.1 Rear lighting and identification for
road travel 34
4.11.2 Front lighting and identification 35
4.11.3 Additional license plate 35
4.12 T-Pack tyre packer 36
4.13 Rollers 36
4.13.1 AMAZONE rollers 36
4.13.2 Packer rollers from other
manufacturers 37
4.14 Oil cooler 37
5Technical data 38
5.1 Dimensions 38
5.2 Permissible total weight 38
5.3 Mounting category 38
5.4 Working speed 38
5.5 Working depth 39
5.6 Performance characteristics of
the tractor 39
5.7 Noise development data 40
5.8 Drivable slope inclination 40
5.9 Lubricants 40
5.10 Oils and filling capacities 40
5.11 Maximum transport speed 42
TABLE OF CONTENTS
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5.12 Permissible payload 42
6Preparing the machine 43
6.1 Calculating the required tractor
characteristics 43
6.2 Attaching the backstop profiles
for the lower links 46
6.3 Preparing the universal joint shaft 46
6.4 Installing the universal joint shaft
on the implement 47
6.5 Using the centre line eradicator 48
6.6 Using the hydraulic top link 48
6.7 Coupling the implement 49
6.7.1 Driving the tractor towards the
implement 49
6.7.2 Coupling the 3-point mounting frame 50
6.7.3 Coupling the hydraulic hose lines 50
6.7.4 Coupling the power supply 52
6.7.5 Coupling the universal joint shaft 52
6.7.6 Coupling the power supply for
additional fan 53
6.8 Preparing the implement for
operation 54
6.8.1 Adjusting the speed of the tines 54
6.8.2 Adjusting the section end position 56
6.8.3 Using the centre line eradicator 57
6.8.4 Manual adjustment of the tine
working depth 57
6.8.5 Hydraulic adjustment of the tine
working depth 60
6.8.6 Adjusting the working height of the
levelling board 61
6.8.7 Adjusting the working depth of the
side guide plates 62
6.8.8 Adjusting the T-Pack tyre packer 63
6.8.9 Preparing the wheel mark
eradicator for operation 64
6.8.10 Preparing the track marker for
operation 67
6.8.11 Adjusting the spring tension of the
side guide plates 69
6.8.12 Adjusting the scraper to the roller 70
6.9 Preparing the machine for road
travel 71
6.9.1 Folding in the track marker 71
6.9.2 Folding the implement 71
6.9.3 Coupling the transport frame 72
6.9.4 Transport width with installed
potato tines 73
6.9.5 Telescoping the track marker 74
6.9.6 Fixing the T-Pack tyre packer 74
7Using the machine 76
7.1 Uncoupling the transport frame 76
7.2 Unfolding the implement 77
7.3 Using the implement 77
7.4 Checking the set working depth 78
7.5 Turning on the headlands 78
7.6 Using the track marker 78
8Eliminating faults 79
9 Parking the machine 83
9.1 Unfolding the implement 83
9.2 Lowering the implement 84
9.3 Uncoupling the power supply 84
9.4 Uncoupling the additional fan
power supply 85
9.5 Disconnecting the hydraulic
hose lines 85
9.6 Uncoupling the universal joint
shaft 86
9.7 Uncoupling the 3-point mounting
frame 86
10 Repairing the machine 87
10.1 Maintaining the machine 87
10.1.1 Maintenance schedule 87
10.1.2 Checking the lower link pins and
top link pins 88
10.1.3 Checking the hydraulic hose lines 89
10.1.4 Checking the wheel bolt tightening
torque 89
10.1.5 Checking the tyre inflation pressure 90
10.1.6 Checking the tines 90
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10.1.7 Replacing the tines 91
10.1.8 Checking the oil level in the manual
transmission 92
10.1.9 Checking the oil level in the angular
gearbox 92
10.1.10 Checking the oil level in the spur
gear trough 93
10.1.11 Changing the oil of the manual
transmission 94
10.1.12 Changing the oil of the angular
gearbox 95
10.1.13 Replacing the oil filter 96
10.1.14 Checking the wheel mark
eradicator coulter 97
10.1.15 Ratchet clutch maintenance 97
10.1.16 Universal joint shaft maintenance 98
10.2 Lubricating the implement 99
10.2.1 Overview of lubrication points 100
10.3 Cleaning the implement 102
11 Disposing of the implement 103
12 Loading the implement 104
12.1 Loading the implement with a
crane 104
12.2 Lashing the implement 105
13 Appendix 106
13.1 Bolt tightening torques 106
13.2 Other applicable documents 107
14 Directories 108
14.1 Glossary 108
14.2 Index 109
TABLE OF CONTENTS
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About this operating manual 1
1.1 Copyright
Reprinting, translation and reproduction in any form,
including excerpts, require the written approval of
AMAZONEN-WERKE.
1.2 Diagrams
1.2.1 Warnings and signal words
Warnings are marked with a vertical bar with a
triangular safety symbol and the signal word. The
signal words "DANGER", "WARNING" or "CAUTION"
describe the severity of the potential danger and have
the following meanings:
DANGER
Indicates a direct threat with high risk for
severe physical injury, such as loss of
limbs or death.
WARNING
Indicates a possible threat with moderate
risk for severe physical injury or death.
CAUTION
Indicates a threat with low risk for light or
moderately severe physical injuries.
CMS-T-00000081-H.1
CMS-T-00012308-A.1
CMS-T-005676-F.1
CMS-T-00002415-A.1
1 | About this operating manual
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1.2.2 Further instructions
IMPORTANT
Indicates a risk for damage to the
implement.
ENVIRONMENTAL INFORMATION
Indicates a risk for environmental damage.
NOTE
Indicates application tips and instructions for
optimal use.
1.2.3 Instructions
1.2.3.1 Numbered instructions
Actions that have to be performed in a specific
sequence are represented as numbered instructions.
The specified sequence of the actions must be
observed.
Example:
1. Instruction 1
2. Instruction 2
1.2.3.2 Instructions and responses
Reactions to instructions are marked with an arrow.
Example:
1. Instruction 1
Reaction to instruction 1
2. Instruction 2
CMS-T-00002416-A.1
CMS-T-00000473-D.1
CMS-T-005217-B.1
CMS-T-005678-B.1
1 | About this operating manual
Diagrams
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1.2.3.3 Alternative instructions
Alternative instructions are introduced with the word
"or".
Example:
1. Instruction 1
or
Alternative instruction
2. Instruction 2
1.2.3.4 Instructions with only one action
Instructions with only one action are not numbered,
but rather shown with a arrow.
Example:
Instruction
1.2.3.5 Instructions without sequence
Instructions that do not require a specific sequence
are shown as a list with arrows.
Example:
Instruction
Instruction
Instruction
1.2.3.6 Workshop work
WORKSHOP WORK
Identifies maintenance work that must be
performed at a workshop that is adequately
equipped in terms of agricultural technology,
safety and environmental technology by
specialist personnel with appropriate training.
CMS-T-00000110-B.1
CMS-T-005211-C.1
CMS-T-005214-C.1
CMS-T-00013932-B.1
1 | About this operating manual
Diagrams
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1.2.4 Lists
Lists without an essential order are shown as a list
with bullets.
Example:
Point 1
Point 2
1.2.5 Item numbers in figures
A framed number in the text, e.g. a
1
, indicates an
item number in an adjacent figure.
1.2.6 Direction information
Unless otherwise specified, all directions are always
seen in the direction of travel.
1.3 Other applicable documents
A list of other applicable documents can be found in
the Appendix.
1.4 Digital operating manual
The digital operating manual and e-learning can be
downloaded from the Info Portal on the AMAZONE
website.
1.5 Your opinion is important
Dear reader, our operating manuals are updated
regularly. Your suggestions for improvement help us
to create ever more user-friendly operating manuals.
Please send us your suggestions by post, fax or
email.
Fax: [phone]
Postfach 51
AMAZONEN-WERKE H. Dreyer SE & Co. KG
Technische Redaktion
D-49202 Hasbergen
E-Mail: [email protected]
CMS-T-000024-A.1
CMS-T-000023-B.1
CMS-T-00012309-A.1
CMS-T-00000616-B.1
CMS-T-00002024-B.1
CMS-T-000059-C.1
1 | About this operating manual
Other applicable documents
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