AMCOL 6000-ETC User manual

AMCOL CORPORATION
6000-ETC ELECTRONIC
TIMING CONTROLLER
Operator’s Manual

6000-ETC Operator’s Manual
Page | 1
Contents
1 Introduction...............................................................................................................2
2 Included Components.............................................................................................3
3 Assembly and Installation.........................................................................................4
PRIOR TO GETTING STARTED......................................................................................4
Installation ..................................................................................................................4
4 Recommended Settings ..........................................................................................5
5 Operation ..................................................................................................................6
Proper Operation.......................................................................................................6
6 System Troubleshooting and Maintenance...........................................................8
7 Schematics................................................................................................................9
AMCOL Corporation
21435 Dequindre, Hazel Park, MI 48030
248-414-5700
fax: [phone]
www.amcolcorp.com
File ID: 6000ETC-OM03
Approved for Use
LSB: AA-0025
LSD: 01/25/2020
FDR: PS04

6000-ETC Operator’s Manual
Page | 2
1 Introduction
The AMCOL 6000E Series Precision
Applicator is available with a two-
solenoid valve configuration where
Dispersing Air Pressure is controlled
separately from the Injection Pulse Rate.
This configuration is an alternative to the
more commonly used single solenoid
valve systems where injection rate is
controlled with an integral air timer (also
known as a Pulse Frequency Generator).
The concept and option for electronic
control of injection rate is not new, but is
quickly gaining popularity. By replacing
the air operated timer with electronic
control of injection rate, the result is
precise, repeatable, and easily
adjustable lubricant output volumes.
In many situations, the electronic control
of pulse rate comes from the machine PLC. Reprogramming a PLC and installing
additional hard wiring for the two-solenoid configuration is not always easy or
efficient. To solve this problem, AMCOL has created a simple package to
control a dual solenoid 6000E system with a single PLC output.

6000-ETC Operator’s Manual
Page | 3
2 Included Components
Each 6000-ETC comes standard with the following components:
1. Preprogrammed Allen Bradley Micro800 Series PLC
2. 6’ grounded power cord with plug
3. Open cable gland to insert the machine PLC control output
4. NEMA 12/13 sealed steel electrical enclosure
5. Solenoid caps prewired for quick connection to MAC 100 Series valves
6. Light for connection with a low-level indicator on the reservoir

6000-ETC Operator’s Manual
Page | 4
3 Assembly and Installation
PRIOR TO GETTING STARTED
•WARNING! These systems operate using 110VAC and 24VDC. Do not touch any bare or
exposed wires or terminals without confirming the system is not powered.
•WARNING! Wear safety glasses at all times.
•WARNING! Unplug the system during any assembly, disassembly, and related repairs.
•WARNING! To protect the electronics from dust and other particles in the air, tighten all
cable glands, and do not leave the enclosure door open during normal operation.
•WARNING! AMCOL 6000-ETC systems are only designed to function with 6000E
applicators and correctly retrofitted 6000P applicators with dual solenoid controls. For
installation instructions for 6000E applicators, see the 6000E Operator’s Manual.
Installation
1. Review the system to see that no obvious damage has occurred in
shipment.
2. See that all components are included and appropriate for your piece of
equipment.
3. Ensure the system is located near a 110VAC outlet for power.
4. Mount the system controls in a well-protected area, which can be easily
accessed by operations and maintenance personnel.
5. Attach prewired solenoid caps to existing dual solenoid connections.
6. Connect control signal wire from PLC or machine to ETC at input 0
through open cable gland. See wiring diagram for details.
7. Connect low-level switch from 6000E reservoir to ETC at input 1. See wiring
diagram for details.
8. Ensure the 6000E system is installed correctly, and is ready to operate.
Standard wire length from ETC to 6000E is 2’.
9. Operate the ETC manually, observing that the ETC and 6000E system
function correctly together.
10.Adjust injection rate timing as necessary.
11.Under careful observation, operate system in production environment.

6000-ETC Operator’s Manual
Page | 5
4 Recommended Settings
Item ID
Description
Recommended Setting
A
Control Input
Active when 6000E should be active
B
Injection Rate
According to machine cycle rate and volume
Power In
B
Injection Pulse Rate
Solenoid (SV2)
Dispersing Air
Solenoid (SV1)
A

6000-ETC Operator’s Manual
Page | 6
5 Operation
Prior to Getting Started
•Follow all operation guidelines outlined in the 6000E Operator’s Manual for
the 6000E system.
•Provide power to the ETC, either from a 110VAC outlet or 110VAC lead.
•If the low-level light is flashing, refill the reservoir on the 6000E applicator.
Setting Injection Pulse Rate
•Observe the current injection pulse rate setting
on the LCD screen located inside the ETC
enclosure.
•Press the up button on the PLC to increase the
time between injections.
•Press the down button on the PLC to decrease
the time between injections.
•Minimum cycle time for a T60A injector is 100ms
(10 times per second).
Proper Operation
Manual Actuation
To manually test the system to observe spray output,
perform the following:
•Set the Injection Pulse Rate to the desired
setting.
•Press and hold the left button on the PLC inside
the ETC enclosure. The system status will display
manual.
Manual operation should be used to verify current
settings, test spray coating, and troubleshoot errors.
Increase
Decrease

6000-ETC Operator’s Manual
Page | 7
Automatic Actuation
To automatically use the 6000E system, it should be
interfaced with a PLC or machine output, which
should be wired into the ETC. When the PLC or
machine output is on, the ETC will activate both
solenoids on the 6000E automatically. The Dispersing
Air Solenoid (SV1) will remain on as long as the output
is on, and the Injection Pulse Rate Solenoid (SV2) will
pulse at the set rate displayed on the ETC.
While running automatically, the spray volume and pattern should be consistent.
No misting or fogging should be present. See the 6000E Operator’s Manual for
troubleshooting spray output issues.

6000-ETC Operator’s Manual
Page | 8
6 System Troubleshooting and Maintenance
For troubleshooting issues related to 6000E, see the 6000E Operator’s Manual
Check in order as listed
System is not powering on
•Check if system is plugged in.
•Check if power cord wires are loose or unsecured in the terminals.
•Check if power outlet or lead is functioning correctly.
System is not activating solenoids
•Check connections from PLC and to the terminals. See wiring diagrams for
correct connections if necessary.
•Check connections to solenoid caps.
•If the lights inside the caps are functioning, check the connection
between the cap and solenoid on the 6000E.
Low level indicator is not functioning
•Check connections to the light and inputs on the ETC.
•Check wiring at the low-level switch on the reservoir.
LCD screen not displaying correct window
This error can occur from pressing the OK and ESC buttons at the same time
•Press any button on the PLC inside the ETC.
•Turn the ETC off and on.
Recommended Spares
Description
Part Number
Quantity
Lighted cap for solenoid 24VDC
110VAC
E-01013-61
2
E-01013-11
Cable gland
69915K54
1

6000-ETC Operator’s Manual
Page | 9
7 Schematics
6000-ETC-110
6000-ETC-24
6000-ETC-110-LLI
6000-ETC-24-LLI

6000-ETC Operator’s Manual
Page | 10
AMCOL Corporation
21435 Dequindre, Hazel Park, MI 48030
248-414-5700
fax: [phone]
www.amcolcorp.com