Amensolar AM1200 User manual

Rechargeable Li-ion Battery
User Manual
可充锂离子电池产品用户使用手册
Product Model/成品型号：AM1200

1
content/目录
1.Model/型号..............................................................................................................................................2
2.Cell Specification/电芯规格说明........................................................................................................ 3
3.Battery/Cell performance test Criteria/电池性能标准.................................................................... 4
3.1 Appearance inspection by visual/外观目测............................................................................ 4
3.2 Environmental test condition/外界环境条件.......................................................................... 4
3.3 Electrical characteristics/电气特性..................................................................................... 4
3.4 Mechanical characteristics/机械特性..................................................................................... 5
3.5 Safety performance/安全性能................................................................................................... 6
4.Cell initial Dimensions/电芯初始尺寸............................................................................................... 7
5.Battery specifications/产品规格........................................................................................................ 8
6.PCM specification/保护板参数..............................................................................................................9
7.Application Circuit/线路板原理图.................................................................................................... 10
8.Battery Pack Dimensions/电池组尺寸.................................................................................................11
9.Handling of Cells /电池操作注意事项...............................................................................................12
10.Notice for Designing Battery Pack/电池外壳设计注意事项...........................................................12
11.Notice for Assembling Battery Pack 电池装配注意事项................................................................. 13
12.Others/其它........................................................................................................................................ 13
13.Period of Warranty/保质期............................................................................................................... 14
14.Storage of the Batteries/电池的存放............................................................................................. 14
15.Other The Chemical Reaction/其它化学反应.................................................................................... 14
16.Note/注释............................................................................................................................................15

2
1.Scope/适用范围:12.8V100Ah
2.Model/型号：AM1200
3.Cell Specification/电芯产品规格
No.
Items/项目
Specifications/规格
Remark
备注
1
Nominal Capacity
标称容量
22Ah
0.2C Standard discharge
0.2C 标准放电
2
Minimum Capacity
最小容量
19.8Ah
3
Nominal Voltage
标称电压
3.2V
Mean Operation Voltage
即工作电压
4
Delivery voltage
交货电压
≥3.2V
Within 10 days from Factory
在出厂 10 天内
5
Charge Voltage
充电电压
3.65±0.03V
By standard charge method
标准充电方式
6
Standard charging method
标准充电方式
23±3℃，0.2C constant current,3.65V
constant voltage charge to
3.65V,continue charging till current
decline to ≤0.02C
23±3℃，0.2C 恒流 3.65V 恒压充至电流
≤0.02C,时间约 7h(供参考)
7
Charge current
充电电流
0.2C
4.4A
Standard charge, charge time about
6h(Ref)
标准充电，时间约 7h(供参考)
0.5C
11A
Rapid Charge, charge time about:
3h(Ref)
快速充电，时间约 2h(供参考)
8
Standard discharging method
标准放电方式
0.2C constant current discharge to2.0V
0.2C 恒流放电至 2.0V
9
Cell Internal Impedance
单电芯内阻
≤3mΩ
Internal resistance measured at AC
1KHZafter 50% charge
半电态下用交流法测量内阻

3
2. Cell Specification/电芯产品规格(continuous/续上表)
No.
Items/项目
Specifications/规格
Remark
备注
10
Maximum charge current
最大充电持续电流
0.5C
10A
For continuous charging mod
连续充电模式
11
Maximum discharge current
最大放电持续电流
2C
40A
For continuous discharging mode
连续放电模式
12
Operation Temperature and relative
humidity Range
工作温度和湿度范围
Charge/充电
0.2C(0~10℃)
0.5C(10~45℃)
60±25%R.H.
Charge at a very low temperature such as
blew 0℃,will be get a lower capacity and
reduce cycle life of the battery
低温充电效率会下降，会影响电池使用寿命
Discharge/放电
0.2C(-5~5℃)
2C(5-60℃)
60±25%R.H.
13
Storage temperature for a long time
长时间储存温度
0℃
60±25%R.H.
Do not storage exceed half year. Must
charge once when storage for half year.
must charge the battery which with protect
circuit when storage for three months.
不可超过半年,达到半年须充电一次
带保护板电池 3个月充电一次

4
3.Battery/Cell performance test Criteria/电池性能标准
3.1 Appearance inspection by visual/外观目测
There shall be no such defect as rust, leakage, which may adversely affect commercial
value of battery.
电池外观应没有锈渍、污渍、漏液等影响商业价值的缺陷存在。
3.2 Environmental test condition/外界环境条件
Unless otherwise specified, all test stated in this product specification are conduct at below
test condition
所有测试应按以下环境条件进行，除非特殊指定外。
Temperature: 20℃~25℃
Relative Humidity:60%±25% R.H.
3.3 Cell Electrical characteristics/电芯电气特性
No
Items/项目
Test Method and Condition/测试方法及条件
Criteria/标准
1
Rated Capacity at 0.2C(Min.)
0.2C 最小额定容量
After standard charge, the capacity shall be measured
on 0.2C discharge till the voltage discharge to2.0v,
标准充电后，放电至 2.0v 截止，测量 0.2C 放电容量
≥ 21.5Ah
≥98%
Rated Capacity at 0.5C(Min.)
0.5C 最小额定容量
After standard charge, the capacity shall be measured
on 0.5C discharge till the voltage discharge to 2.0v,
标准充电后，放电至 2.0v 截止，测量 0.5C 放电容量
≥20.9Ah
≥95%
Rated Capacity at 1C(Min.)
1C 最小额定容量
After standard charge, the capacity shall be measured
on 1C discharge till the voltage discharge to 2.0v,
标准充电后，放电至 2.0v 截止，测量 1C 放电容量
≥19.8Ah
≥90%
2
Cycle Life
循环寿命
Charging and discharging battery as blew conditions
0.2C standard charge to 3.65V end-off
0.2C standard discharge to 2.0v cut-off
Continuous charge and discharge for 2000 cycles ,the
capacity will be measure after the 2000th cycle
充放电按以下条件：
0.2C 标准充电至 3.65V，0.2C 标准放电至 2.0v，连续充
放电循环 2000 周，在第 2000 周结束后测量容量
≥80% of initial capacity
3
Capacity retention
容量保持
The battery to be charge in accordance with standard
charge condition at 20~25℃,then storage the battery at
an ambient temperature 20~25℃for 28 days.
Measure the capacity after 28 days with 0.2C at
20~25℃as retention capacity
将电池在 20~25℃标准充电后储存在 20~25℃的环境中
28 天,28 天后，测试电池在 20~25℃环境下 0.2C 放电容
量作为保持容量
Retention capacity
容量保持
≥70%

5
4
Temperature Dependence
of discharge capacity（放电温
度特性）
Cells shall be charged per 3.3.1 and
discharged @0.2 C5A to 3.0 volts. Except to
be discharged at temperatures per Table 3.
Cells shall be stored for 3 hours at the test
temperature prior to discharging and then
shall be discharged at the test temperature.
The capacity of a cell at each temperature
shall be compared to the capacity achieved
at 23 ºC and the percentage shall be
calculated. .
电池按 3.3.1 规定充电。按表 3的温度中
放电，电池必须先在该试验温度中放置 3个小时。
Each cell shall meet or exceed the
requirements of Table 3
温度中的放电容量应不小于表 3的要求
Table 3 （表 3）
Discharge Temperature
（放电温度）
-10℃
-5℃
0℃
23℃
55℃
Discharge Capacity （0.2 C5A）
（放电容量/0.2 C5A）
＞60%
＞70%
＞80%
＞98%
＞94%
3.4 Mechanical characteristics/机械特性
No
Items/项目
Test Method and Condition/测试方法及条件
Criteria/标准
1
Free fall test
自由跌落测试
The battery to be fully charged in accordance with
standard charge condition, then drop the battery
three times from a height of 1,0 m onto a concrete
floor. The batteries are dropped so as to obtain
impacts in random orientations.
电池按照标准充电条件充满电，然后从1m高度跌落
电池到一个水泥地面，随机跌落三次。
No Fire,
不起火，不爆炸
2
Vibration test
振动测试
After standard charging, fixed the cell to vibration
table and subjected to vibration cycling that the
frequency is to be varied at the rate of 1Hz per
minute between 10Hz and 55Hz, the excursion of
the vibration is 1.6mm. The cell shall be vibrated for
30 minutes per axis of XYZ axes.
将标准充电后的电芯固定在振动台上，沿 X、Y、Z
三个方向各振动 30 分钟，振幅 1.6mm，振动频率为
10Hz~55Hz，每分钟变化 1Hz。
No explosion ,No leakage, No fire
无泄漏,不起火，不爆炸

6
3.5 Safety performance/安全性能
No
Items/项目
Test Method and Condition/测试方法及条件
Criteria/标准
1
Thermal exposure test
高温热冲击测试
Each fully charged cell, stabilized at room
temperature, is placed in a circulating
air-convection oven. The oven temperature is
raised at a rate of 5 °C/min ± 2 °C/min to a
temperature of 130 °C ± 2 °C. The cell remains at
this temperature for 10 min before the test is
discontinued.
充满电的电池温度稳定到常温后，放置入循环空气烘
箱里，从常温以5 °C/分± 2 °C/分的速率升至130°C
后，在130°C放置10分钟
No explosion, No fire
无起火,无爆炸
2
Short test
短路测试(20℃)
The fully charged battery is to be short-circuited by
connecting the positive and negative terminals of
the battery with resistance load not exceed 100m
Ω.Tests are to be conducted at room temperature
20~25℃.
在室温 20~25℃把充满电的电池的正负极用不超过
80mΩ的负载连接起来，连接起来使电池外部短路
No explosion, No fire
The Temperature of the Battery surface
not exceeded than 150℃
无起火,无爆炸
电池表面温度不超过 150℃
3
Short test
短路测试(60℃)
The fully charged battery is to be short-circuited by
connecting the positive and negative terminals of
the battery with resistance load not exceed 100m
Ω.Tests are to be conducted at room temperature
about 60-65℃
在室温约为 60-65℃把充满电的电池的正负极用不
超过 80mΩ的负载连接起来，连接起来使电池外部短
路
No explosion, No fire
The Temperature of the Battery surface
not exceeded than 150℃
无起火,无爆炸
电池表面温度不超过 150℃
4
Forced discharge test
过放电测试
A discharged cell is subjected to a reverse
charge at 1Cfor 90 min.
将电芯放完电，再用 1C 反接充电 90 分钟
No explosion, No fire
无起火,无爆炸
5
Over charge test
过充电测试
After standard charge, continue to charge with a
constant voltage 1C/4.2V per a cell, holding 12h.
电芯标准充满电后，以 1C/4.2V 的恒定电压继续充
电，保持 2小时
No explosion, No fire
无起火,无爆炸

7
4.Cell initial Dimensions/电芯初始尺寸

8
5. Battery specifications/电池组产品规格
No.
Items/项目
Specifications/规格
Remark
备注
1
Capacity for assembled cell discharging by
0.2C
电芯组装后 0.2C 标准放电的容量
≥99Ah
Standard discharging method
标准放电方式
2
Battery Voltage
电池电压
≥12.8V
Delivery Voltage, Within 10 days
from Factory
交货电压，在出厂 10 天内
3
Standard charge condition
标准充电条件
Charge with 0.2C constant current
and 14.6V constant voltage, charge
to 14.6V,continue charging till
current decline to ≤0.01C
充电电流用 0.2C 恒流, 14.6V 恒压充
至电流≤0.01C
Charge voltage: 14.6V±0.02V
Charge current:0.2C
充电电压：14.6V±0.02V
充电电流：0.2C
4
Standard discharging method
标准放电方式
0.5C constant current discharge to
10V
0.2C 恒流放电至 10V
5
Operation Temperature and relative humidity
Range
工作温度和湿度范围
Charge/充电
0~45℃
60±25%R.H.
Charge at a very low
temperature such as blew
0℃,will be get a lower capacity
and reduce cycle life of the
battery
低温充电效率会下降，会影响电
池使用寿命
Discharge/放电
-20~60℃
60±25%R.H.
6
Maximum charge current
最大充电持续电流
80A
For continuous charging mod
连续充电模式
7
Maximum discharge current
最大放电持续电流
100A
For continuous discharge mod
连续放电模式
8
Internal Impedance
内阻
Assemblage Impedance
装配后内阻≤80mΩ
Measure the Red and black wire
of the connector after
assembling.
装配后测试电池插头红黑线
9
Weight 重量
About 15Kg

9
6. PCM specification/保护板参数
NO 序号
Item 项目
Criteria 标准(单节)
1
Over-charge Protection Voltage
过充电保护电压
3.75V±0. 025V
2
Over-discharge protection Voltage
过放保护电压
2.2V±0. 08V
3
Over current protection current
放电过流保护电流
320-480A
4
Current consumption in normal operation
工作时消耗电流
70uA MAX
5
nner resistance
内阻
≤10 mΩ